Plate processing device
By designing load components and multiple machining departments in board processing devices, the continuous procedures of different processes in the process of board processing are achieved, and the efficiency of low efficiency caused by inconsistent processing time of different stations has been solved. cost.
Patent Information
- Application Number
- CN202420117220.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-01-17
AI Technical Summary
Due to the inconsistent processing time required for different stations, the existing plate processing equipment has low overall processing efficiency and increases the processing cost.
A plate processing device is designed, which includes a carrier plate assembly, a first processing part, a second processing part and a third processing part. By having the first processing part perform a first process with a shorter processing time, the second processing part and The third processing section simultaneously executes the longer second process, ensuring that the first and second processes of the plate can be carried out continuously without waiting.
Through the design of this device, the overall processing efficiency of the board is not affected by the difference in process duration, which improves processing efficiency and reduces costs.
Smart Images

Figure CN222387141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing wood or similar materials, in particular to a plate processing device. Background Art
[0002] Sheet material refers to a flat rectangular furniture decoration material board made into a standard size, which is mainly used in the furniture and decoration industry to make components of furniture, wardrobe cabinets, handicrafts, etc.; it also refers to metal plates made by forging, rolling or casting; among them, according to the thickness of the sheet material, it can be divided into thin plate, medium plate, thick plate and extra thick plate; and in the actual production process, it is usually made into a flat rectangular building material board of standard size; moreover, as a lightweight building sheet material, it has the characteristics of high strength, light weight, fire resistance, environmental protection, good decorative effect and easy processing, and the sheet material can be used in the interior ceiling, lightweight partition wall and decoration of buildings, making the sheet material gradually become a new type of building decoration material with energy saving, waste recycling, green environmental protection and the most development potential in the field of building decoration.
[0003] The existing plate processing device arranges the drilling component, the slotting component, the cutting component, etc. in sequence in one direction, and then drives the plate to move in this direction. When the plate moves to the position of the drilling component, the drilling component drills the plate. After the drilling is completed, the plate is continued to be driven forward. When the plate moves to the position of the slotting component, the slotting component slots the plate. After the slotting is completed, the plate is continued to be driven forward. When the plate moves to the position of the cutting component, the cutting component cuts the plate. This processing method of performing different processes on the plate in sequence at stations arranged in sequence in one direction is suitable for the situation where the processing time of all stations is equal. When the processing time of the front and rear stations differs greatly, the use of this processing method will cause some stations to be idle for a long time, which will lead to low overall processing efficiency and increase processing costs.
[0004] For example, the Chinese utility model patent with the announcement number CN216422906U and the patent name of a streamlined production line for furniture panels includes a cutting section, an edge banding section and a drilling section arranged in sequence along the production process; the cutting section includes a cutting machine group, and a first conveying roller group and a second conveying roller group respectively arranged at the front end and the rear end of the cutting machine group; the edge banding section includes a third conveying roller group, a first edge banding machine, a fourth conveying roller group, a second edge banding machine, a fifth conveying roller group and a sixth conveying roller group, and the front end and the rear end of the first edge banding machine are respectively connected to the third conveying roller group and the fourth conveying roller group. The front and rear ends of the second edge banding machine are connected to the fourth conveying roller group and the fifth conveying roller group respectively, and the third conveying roller group, the fourth conveying roller group and the fifth conveying roller group form an edge banding conveying roller path. The first edge banding machine and the second edge banding machine are arranged on both sides of the edge banding conveying roller path. The front and rear ends of the sixth conveying roller group are connected to the fifth conveying roller group and the third conveying roller group respectively to reverse the plate sent out from the edge banding conveying roller path by 90° and send it back into the edge banding conveying roller path; the drilling section includes a drilling machine group, and a drilling input roller table and a drilling output roller table arranged at the front and rear ends of the drilling machine group. The fully automatic processing process of the plate with automatic loading, automatic cutting, automatic edge banding, automatic drilling and automatic unloading is realized.
[0005] Therefore, how to eliminate the impact of inconsistent processing time required for different workstations on the overall processing efficiency of the sheet metal is a technical problem that technicians currently need to solve. Summary of the invention
[0006] The utility model provides a plate processing device, which is used to solve the technical problem in the prior art that the plate processing device may reduce the overall processing efficiency due to the inconsistency of processing time required for different workstations.
[0007] The utility model provides a plate processing device, comprising:
[0008] A carrier assembly, a first processing section, a second processing section, and a third processing section;
[0009] The plate carrier assembly comprises a carrier platform and a plate moving unit;
[0010] The bearing platform is used to support the plate;
[0011] The second processing part, the first processing part and the third processing part are sequentially arranged at intervals along the moving direction of the plate;
[0012] The second processing part and the third processing part are used to perform the same plate processing on the plate processed by the first processing part;
[0013] The direction from the first processed portion to the second processed portion is a first direction, the direction from the first processed portion to the third processed portion is a second direction, and the first direction and the second direction are opposite directions;
[0014] In a first possible implementation of the plate processing device, the first processing part includes a first drilling assembly and a second drilling assembly;
[0015] The carrying platform includes a first table top and a second table top that are opposite to each other;
[0016] The first board surface of the board is close to the first table surface;
[0017] The first drilling assembly disposed on the side where the first table top is located is used for drilling holes in the first board surface of the board;
[0018] The second drilling assembly arranged on the side where the second table top is located is used for drilling holes and drawing grooves on the second board surface of the board.
[0019] In combination with the first possible plate processing device, in a second possible plate processing device, the first drilling assembly includes a first gantry structure, a first drive unit, a second drive unit, a first support frame and a first drill unit;
[0020] The main beam A of the first gantry structure is spaced apart from and opposite to the first table surface, and the extension direction of the main beam A is perpendicular to the first direction and parallel to the first table surface;
[0021] The first support frame is slidably connected to the main beam A;
[0022] The first driving unit is used to drive the first supporting frame to slide along the extension direction of the main beam A;
[0023] The first drill unit is slidably connected to the first support frame;
[0024] The second driving unit disposed on the first support frame is used to drive the first drill unit to move along a third direction, and the third direction is perpendicular to the first table surface;
[0025] The second drilling assembly includes a support rail, a third drive unit, a fourth drive unit, a second support frame and a second drill unit;
[0026] The support rail is spaced apart from the second table surface, and the extension direction of the support rail is perpendicular to the first direction and parallel to the second table surface;
[0027] The second support frame is slidably connected to the support rail;
[0028] The third driving unit is used to drive the second support frame to slide along the extension direction of the support rail;
[0029] The second drill unit is slidably connected to the second support frame;
[0030] The fourth driving unit arranged on the second supporting frame is used for driving the second drill unit to move along the third direction.
[0031] In combination with the second possible plate processing device, in a third possible plate processing device, the first drill unit includes a first drill bit movable along a third direction, a second drill bit, and a first drill bag;
[0032] The second drill unit includes a third drill bit movable along a third direction, a fourth drill bit, and a second drill bag.
[0033] In combination with the first possible plate processing device, in a fourth possible plate processing device, the second processing part and the third processing part have the same structure;
[0034] The second processing part includes a slotting component arranged on the side where the first table surface is located;
[0035] The notching assembly is used for cutting a plate from a second plate surface of the plate and for drawing a notch on the second plate surface of the plate.
[0036] In combination with the fourth possible plate processing device, in a fifth possible plate processing device, the slotting assembly includes a second gantry structure, a fifth drive unit, a sixth drive unit, a seventh drive unit, a third support frame and a third drill unit;
[0037] The main beam B of the second gantry structure is spaced apart from the first table top, and the extension direction of the main beam B is perpendicular to the first direction and parallel to the first table top;
[0038] The third support frame is slidably connected to the main beam B;
[0039] The fifth driving unit is used to drive the third supporting frame to move along the extension direction of the main beam B;
[0040] The third drill unit is slidably connected to the third support frame;
[0041] The sixth driving unit is used to drive the third drill unit to move along a third direction, and the third direction is perpendicular to the first table surface;
[0042] The legs of the second gantry structure are slidably connected to the bearing platform;
[0043] The seventh driving unit is used to drive the second gantry structure to move along the first direction or the second direction.
[0044] In a sixth possible implementation of the plate processing device, the plate moving unit includes a first gripper and a second gripper of the same structure;
[0045] The first gripper and the second gripper are disposed on the same side of the first table top;
[0046] The first gripper comprises a first driving member, a second driving member, a fourth supporting frame, a first clamping plate and a second clamping plate;
[0047] The fourth support frame is slidably connected to the bearing platform;
[0048] The first driving member is used to drive the fourth supporting frame to move along the first direction or the second direction;
[0049] The first clamping plate and the second clamping plate which are parallel and opposite to each other are both slidably connected to the fourth supporting frame;
[0050] The second driving member is used to drive the first clamping plate and the second clamping plate to move toward or away from each other in a third direction, and the third direction is perpendicular to the first table surface of the supporting platform close to the plate.
[0051] In a seventh possible implementation of the plate processing device, the plate carrier assembly further includes a plurality of guide wheel strips;
[0052] The guide wheel strip is arranged on a first surface of the supporting platform close to the plate and extends along a first direction;
[0053] The plurality of guide wheel strips located between the first processing portion and the second processing portion are arranged at equal intervals along a fourth direction, and the fourth direction is perpendicular to the first direction;
[0054] The plurality of guide wheel strips located between the first processing portion and the third processing portion are arranged at equal intervals along the fourth direction;
[0055] The guide wheel strip is provided with a plurality of rollers arranged at equal intervals along a first direction;
[0056] The axis of the roller is perpendicular to the first direction.
[0057] In an eighth possible implementation of the plate processing device, the plate carrier assembly further includes an adsorption unit;
[0058] The adsorption unit is used for adsorbing the plates located on the workstations corresponding to the second processing section and the third processing section.
[0059] In combination with a plate processing device, a first possible plate processing device, a second possible plate processing device, a third possible plate processing device, a fourth possible plate processing device, a fifth possible plate processing device, a sixth possible plate processing device, a seventh possible plate processing device or an eighth possible plate processing device, in a ninth possible plate processing device, the first processing part, the second processing part and the third processing part are all provided with a dust collection assembly;
[0060] The dust collection component is used to suck away the debris generated during the sheet metal processing process.
[0061] It can be seen from the above technical solutions that the utility model has the following advantages:
[0062] The plate processing device provided by the utility model is provided with a carrier assembly, a first processing part, a second processing part and a third processing part; the carrier assembly includes a bearing platform and a plate shifting unit; the bearing platform is used to support the plate; the second processing part, the first processing part and the third processing part are arranged in sequence and at intervals along the moving direction of the plate; the second processing part and the third processing part are used to perform the same plate processing on the plate processed by the first processing part; the direction from the first processing part to the second processing part is the first direction, the direction from the first processing part to the third processing part is the second direction, and the first direction and the second direction are opposite directions; the plate shifting unit is used to drive the plate to move along the first direction or the second direction. First, place the plate to be processed at the first station (the station on the carrier corresponding to the first processing part), perform the initial processing on the plate through the first processing part, and after the initial processing is completed, drive the plate to move along the first direction to the second station (the station on the carrier corresponding to the second processing part) through the plate shifting unit, and perform secondary processing on the plate through the second processing part. At the same time, place another plate to be processed at the vacant first station, perform the initial processing on the plate through the first processing part, and after the initial processing is completed, drive the plate to move along the second direction to the third station (the station on the carrier corresponding to the third processing part) through the plate shifting unit, and perform secondary processing on the plate through the third processing part. By allowing the first processing part to perform the first process with a shorter processing time, and allowing the second processing part and the third processing part to perform the second process with a longer processing time at the same time, it is ensured that the first process and the second process of the plate can be performed continuously without waiting, thereby ensuring that the overall processing efficiency of the plate is not affected by the difference in process time.
[0063] At the same time, the second processing section and the third processing section are respectively arranged on opposite sides of the first processing section, so as to ensure that the operation of moving the plate from the first workstation to the second workstation and the operation of moving the plate from the first workstation to the third workstation do not interfere with each other. Compared with the method of adjacently arranging the second processing section and the third processing section, the moving stroke of the plate is shorter, thereby improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0065] Figure 1 A schematic structural diagram of a plate processing device provided in an embodiment of the utility model;
[0066] Figure 2 Another structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0067] Figure 3 A schematic diagram of the partial structure of a plate processing device provided in an embodiment of the utility model;
[0068] Figure 4 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0069] Figure 5 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0070] Figure 6 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0071] Figure 7 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0072] Figure 8 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0073] Fig. 9 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0074] Fig.10 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0075] Fig.11 Another partial structural schematic diagram of a plate processing device provided by an embodiment of the utility model;
[0076] in:
[0077] 101, carrying platform 102, first table 103, second table
[0078] 105, first gripper 106, second gripper 107, first driving member
[0079] 108, second driving member 1091, supporting horizontal plate 1092, supporting vertical plate
[0080] 110, first splint 111, second splint 112, guide wheel strip
[0081] 113, roller 114, adsorption unit 115, rubber sheet
[0082] 116, support 20, first processing part 201, first drilling assembly
[0083] 202, first gantry structure 203, first drive unit 204, second drive unit
[0084] 205, first support frame 2051, upper horizontal plate 2052, lower horizontal plate
[0085] 2053, vertical plate 2054, first connecting plate 2055, second connecting plate
[0086] 206, first drill unit 2061, first drill 2062, second drill
[0087] 2063, first drilling package 207, main beam A 208, second drilling assembly
[0088] 209, support rail 210, third drive unit 211, fourth drive unit
[0089] 212, second support frame 213, second drill unit 2131, third drill
[0090] 2132, fourth drill bit 2133, second drill package 30, second processing unit
[0091] 301, slotting assembly 302, second gantry structure 303, fifth driving unit
[0092] 304, sixth drive unit 305, seventh drive unit 306, third support frame
[0093] 307. third drill unit 308. main beam B 40. third processing part. Implementation
[0094] The embodiment of the utility model provides a plate processing device, which is used to solve the technical problem that the plate processing device in the prior art will reduce the overall processing efficiency due to the inconsistency of the processing time required for different workstations.
[0095] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0096] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0097] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a replaceable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0098] The existing plate processing device arranges the drilling component, the slotting component, the cutting component, etc. in sequence in one direction, and then drives the plate to move in this direction. When the plate moves to the position of the drilling component, the drilling component drills the plate. After the drilling is completed, the plate is continued to be driven forward. When the plate moves to the position of the slotting component, the slotting component slots the plate. After the slotting is completed, the plate is continued to be driven forward. When the plate moves to the position of the cutting component, the cutting component cuts the plate. This processing method of performing different processes on the plate in sequence at stations arranged in sequence in one direction is suitable for the situation where the processing time of all stations is equal. When the processing time of the front and rear stations differs greatly, the use of this processing method will cause some stations to be idle for a long time, which will lead to low overall processing efficiency and increase processing costs.
[0099] See also Figure 1-11 The plate processing device provided by the embodiment of the utility model includes:
[0100] A plate carrier assembly, a first processing section 20, a second processing section 30 and a third processing section 40; the plate carrier assembly includes a carrier platform 101 and a plate shifting unit; the carrier platform 101 is used to support the plate; the second processing section 30, the first processing section 20 and the third processing section 40 are arranged in sequence along the moving direction of the plate; the second processing section 30 and the third processing section 40 are used to perform the same plate processing on the plate processed by the first processing section 20; the direction from the first processing section 20 to the second processing section 30 is the first direction, the direction from the first processing section 20 to the third processing section 40 is the second direction, and the first direction and the second direction are opposite directions; the plate shifting unit is used to drive the plate to move along the first direction or the second direction.
[0101] It should be noted that:
[0102] The supporting platform 101 in the plate carrier assembly is used to support the plate, and its shape is not specifically limited, as long as it is ensured that under its support, the first processing part 20, the second processing part 30 and the third processing part 40 can stably process the plate; the plate moving unit is used to drive the plate placed on the supporting platform 101 to move along the first direction or the second direction, so as to move the plate to the corresponding station for processing in a timely manner, that is, to move the plate from the first station (the station on the supporting platform 101 corresponding to the first processing part 20) to the second station (the station on the supporting platform 101 corresponding to the second processing part 30) or to move the plate from the first station to the third station (the station on the supporting platform 101 corresponding to the third processing part 40), which can be a clamp, a conveyor belt, an active roller 113, a linear motor, a movable suction cup, etc.
[0103] The first processing section 20 is used to perform initial processing on the plate, or in other words, the plate is first sent to the workstation corresponding to the first processing section 20 on the carrier 101, so that the first processing section 20 performs the first process in the plate processing technology on the plate. The first process can be any process except the final process in the deep processing process of the formed plate or a combination of multiple processes except the final process, such as cutting, punching, milling, edge banding, surface treatment, etc.
[0104] The second processing section 30 and the third processing section 40 are both used for secondary processing of the plate, that is, for processing the plate after being processed by the first processing section 20. The second processing section 30 and the third processing section 40 both perform the second process, which is the process after the first process, wherein the processing time of the first process is less than the processing time of the second process, and the optimal case is that the processing time of the first process is equal to half of the processing time of the second process.
[0105] The beneficial effects of this embodiment include:
[0106] ① First, place the plate to be processed at the first station (the station on the carrier 101 corresponding to the first processing unit 20), perform the primary processing on the plate through the first processing unit 20, and after the primary processing is completed, drive the plate to move along the first direction to the second station (the station on the carrier 101 corresponding to the second processing unit 30), and perform secondary processing on the plate through the second processing unit 30. At the same time, place another plate to be processed at the vacant first station, perform the primary processing on the plate through the first processing unit 20, and after the primary processing is completed, drive the plate to move along the second direction to the third station (the station on the carrier 101 corresponding to the third processing unit 40), and perform secondary processing on the plate through the third processing unit 40. By allowing the first processing unit 20 to perform the first process with a shorter processing time, and allowing the second processing unit 30 and the third processing unit 40 to simultaneously perform the second process with a longer processing time, it is ensured that the first process and the second process of the plate can be performed continuously without waiting, thereby ensuring that the overall processing efficiency of the plate is not affected by the difference in process time.
[0107] ② The second processing section 30 and the third processing section 40 are respectively arranged on opposite sides of the first processing section 20, so as to ensure that the operation of moving the plate from the first workstation to the second workstation and the operation of moving the plate from the first workstation to the third workstation do not interfere with each other. Compared with the method of adjacently arranging the second processing section 30 and the third processing section 40, the moving stroke of the plate is shorter, thereby improving the overall processing efficiency.
[0108] For ease of understanding and description, unless otherwise specified, the following will be based on Figure 1 The orientation shown is described by taking the length direction of the carrier platform 101 as the front-to-back direction, the thickness direction of the carrier platform 101 as the up-down direction, and the width direction of the carrier platform 101 as the left-to-right direction as an example.
[0109] Optimization of the first processing section 20: The first processing section 20 includes a first drilling assembly 201 and a second drilling assembly 208; the carrier 101 includes a first table 102 and a second table 103 that are opposite to each other; the first surface of the plate is close to the first table 102, the first surface is the lower surface of the plate placed on the carrier 101, or the bottom surface, and the second surface is the upper surface of the plate placed on the carrier 101, or the top surface; the first drilling assembly 201 provided on the side where the first table 102 is located is used to drill holes in the first surface of the plate; the second drilling assembly 208 provided on the side where the second table 103 is located is used to drill holes and grooves in the second surface of the plate. The first surface of the plate is drilled by the first drilling assembly 201, and the second surface of the plate is drilled and grooved by the second drilling assembly 208, that is, the first process includes drilling holes in the first surface and drilling holes and grooves in the second surface. The first drilling assembly 201 and the second drilling assembly 208 can be any device in the prior art that can drill holes in a plate.
[0110] A preferred embodiment of the first drilling assembly 201 and the second drilling assembly 208 is as follows: Figure 1-8As shown, the first drilling assembly 201 includes a first gantry structure 202, a first driving unit 203, a second driving unit 204, a first support frame 205 and a second drill unit 206; the main beam A207 of the first gantry structure 202 is spaced apart from the first table 102 of the bearing platform 101, and the extension direction of the main beam A207 is perpendicular to the first direction and parallel to the first table 102. Specifically, the main beam A207, which is square columnar and extends in the left-right direction, is spaced above the bearing platform 101, and the upper surface of the main beam A207 is parallel to the first table 102 of the bearing platform 101; the first support frame 205 is slidably connected to the main beam A207; the first driving unit 203 is used to drive the first support frame 205 to move along the extension direction of the main beam A207 Slide in the right direction, specifically, the first support frame 205 includes an upper transverse plate 2051, a lower transverse plate 2052 and a vertical plate 2053, the upper surfaces with the largest areas on the upper transverse plate 2051 and the lower transverse plate 2052 are parallel to the first table 102 of the support platform, the front surface with the largest area on the vertical plate 2053 is perpendicular to the first table 102 of the support platform, the upper end of the vertical plate 2053 is vertically connected to the front end of the upper transverse plate 2051, and the middle position of the vertical plate 2053 is vertically connected to the front end of the lower transverse plate 2052, and the upper surface of the main beam A207 is provided with a rack extending left and right, and the first driving unit 203 is a rotating motor with a rotating shaft sleeve provided with a gear matching the rack, and the body of the rotating motor is fixed on the lower transverse plate 2052, and the rotating shaft passes through the rear passage from the upper right to the bottom. The gear and the rack are meshed, so that the sliding direction and speed of the first support frame 205 can be controlled by controlling the rotation of the rotating motor, thereby driving the second drill unit 206 thereon to drill holes in different positions in the left and right directions of the plate; the second drill unit 206 is slidably connected to the first support frame 205, specifically, a first connecting plate 2054 is fixed to the front surface of the vertical plate 2053, and the front surface with the largest area on the first connecting plate 2054 is parallel to the front surface of the vertical plate 2053, and a plurality of guide rails extending in the up-and-down directions are fixed to the front surface of the first connecting plate 2054, and the guide rails are slidably connected to the second connecting plate 2055 through an adapting slider, and the front surface with the largest area on the second connecting plate 2055 is parallel to the first connecting plate 2054 The second drill unit 206 is slidably connected to the front surface of the second connecting plate 2055 through the cooperation of the guide rail and the slider; the second driving unit 204 arranged on the first support frame 205 is used to drive the second drill unit 206 to move along the third direction, and the third direction is perpendicular to the first table top 102. Specifically, the second driving unit 204 is a plurality of cylinders fixed to the upper side of the front surface of the first connecting plate 2054, and the cylinder driving shaft located under the cylinder body extends in the up and down direction. The driving shaft is connected to the rear surface of the second connecting plate 2055 through a block. In this way, the second drill unit 206 on the second connecting plate 2055 can be driven to move up and down by controlling the driving shaft to extend and retract by the cylinder, thereby approaching or moving away from the plate located on the supporting platform 101.The second drilling assembly 208 includes a support rail 209, a third drive unit 210, a fourth drive unit 211, a second support frame 212 and a second drill unit 213; the support rail 209 is spaced apart from the second table 103, and the extension direction of the support rail 209 is perpendicular to the first direction and parallel to the second table 103. Specifically, a square column structure extending in the left-right direction is spaced apart below the second table 103, and the upper surface of the square column structure is parallel to the second table 103. The rear surface of the square column structure is provided with a rack extending in the left-right direction and two racks extending in the left-right direction. The rack is located between the two support rails 209; the second support frame 212 is slidably connected to the support rail 209. Specifically, the second support frame 212 is a flat plate structure, and its front surface with the largest area is parallel to the front surface of the square column structure. The front surface of the second support frame 212 is slidably connected to the support rail 209 through a slider; the third driving unit 210 is used to drive the second support frame 212 to slide along the extension direction of the support rail 209. Specifically, the third driving unit 210 is a rotating motor with a gear sleeve on the rotating shaft, and the body of the rotating motor is fixed on the second support frame 2 On the right side of the rear surface of 12, the rotating shaft passes through the second support frame 212 from back to front and then meshes with the rack on the square column structure through the gear. In this way, the moving direction and speed of the second support frame 212 can be controlled by controlling the rotation of the rotating motor, thereby driving the second drill unit 213 thereon to move left and right to drill holes and grooves at different positions of the plate in the left and right directions; the second drill unit 213 is slidably connected to the second support frame 212. Specifically, the left side of the rear surface of the second support frame 212 is connected to the front surface of the third connecting plate through a plurality of guide rails extending in the up-down direction and matching sliding blocks. , the front surface area of the third connecting plate is the largest and is parallel to the front surface of the square column structure; the fourth driving unit 211 arranged on the second support frame 212 is used to drive the second drill unit 213 to move along the third direction. Specifically, the fourth driving unit 211 is a cylinder, the cylinder body of the cylinder is fixed on the lower side of the rear surface of the second support frame 212, and the driving shaft located above the cylinder body is connected to the front surface of the third connecting plate through a block. In this way, by controlling the extension and contraction of the driving shaft, the third connecting plate can be driven to move up and down, thereby driving the second drill unit 213 thereon to approach or move away from the first plate surface of the plate. In addition, in order to prevent the support legs of the first gantry structure 202 from hindering the movement of the first gripper 105 and the second gripper 106, the support legs of the first gantry structure 202 are arranged to be fixedly connected to the bracket 116 located below the bearing platform 101, so as to avoid the first gripper 105 and the second gripper 106, wherein the extension length of the main beam A207 is greater than the width of the bearing platform 101, that is, there is a gap between the support legs and the left and right surfaces of the bearing platform 101.
[0111] A preferred embodiment of the second drill unit 206 and the second drill unit 213 is as follows: Figure 6 and8 As shown, the second drill unit 206 includes a first drill bit 2061, a second drill bit 2062 and a first drill bag 2063 which can move along the third direction. Specifically, the first drill bit 2061, the first drill bag 2063 and the second drill bit 2062 are arranged at intervals from left to right, and are slidably connected to the front surface of the second connecting plate 2055 through a guide rail and a slider. The working ends of the first drill bit 2061, the second drill bit 2062 and the first drill bag 2063 are all located below their own bodies. The first drill bit 2061, the second drill bit 2062 and the first drill bag 2063 are all equipped with a cylinder that can drive them to move accurately in the up and down directions, so as to realize drilling on the second board surface of the plate. Hole; the second drill unit 213 includes a third drill bit 2131, a fourth drill bit 2132 and a second drill bag 2133 which can move along the third direction. Specifically, the second drill bag 2133, the third drill bit 2131 and the fourth drill bit 2132 are arranged at intervals from left to right, and are slidably connected to the rear surface of the third connecting plate through a guide rail and a slider. The working ends of the third drill bit 2131, the fourth drill bit 2132 and the second drill bag 2133 are all located above their own bodies. The third drill bit 2131, the fourth drill bit 2132 and the second drill bag 2133 are all equipped with a cylinder that can drive them to move precisely in the up and down directions to realize drilling and grooving on the first board surface of the plate.
[0112] Optimization of the second processing part 30 and the third processing part 40: Since the second processing part 30 and the third processing part 40 are used to perform the same second process, the second processing part 30 and the third processing part 40 are designed to have the same structure; the structure of the second processing part 30 will be described in detail below, and the structure of the third processing part 40 can be directly referred to the second processing part 30. The second processing part 30 includes a slotting component 301 arranged on the side where the first table 102 is located; the slotting component 301 is used to cut the plate from the second plate surface of the plate and to groove the second plate surface of the plate. That is, the second process includes the groove drawing of the second plate surface of the plate and the cutting of the plate. Grooving refers to the groove of a specific shape or specification opened on the surface of the plate. This groove can be used for various functions such as assembly, buckle connection, and aesthetic decoration, such as the mortise and tenon structure in furniture manufacturing, the installation groove of the door panel and window frame, and the splicing groove of the wall panel decorative board. Cutting refers to cutting a large piece of plate into a blank plate of the required size and shape.
[0113] A preferred embodiment of the slotting component 301: Figure 1 , 9As shown in Figure 10, the slotting assembly 301 includes a second gantry structure 302, a fifth drive unit 303, a sixth drive unit 304, a seventh drive unit 305, a third support frame 306 and a third drill unit 307; the main beam B308 of the second gantry structure 302 is spaced apart from the first table 102, and the extension direction of the main beam B308 is perpendicular to the first direction and parallel to the first table 102. Specifically, the main beam B308, which is in the shape of a square column and extends in the left-right direction, is spaced apart above the bearing platform 101, and the upper surface of the main beam B308 is parallel to the first table 102 of the bearing platform 101. The second processing unit 308 is provided with a plurality of slots. 0 is located at the front side of the first gantry structure 202, and the second gantry structure 302 of the third processing part 40 is located at the rear side of the first gantry structure 202; the third support frame 306 is slidably connected to the main beam B308. Specifically, the structure of the third support frame 306 is the same as the structural shape of the first support frame 205, which will not be repeated here, and reference will be made to the description of the first support frame 205 above; the fifth driving unit 303 is used to drive the third support frame 306 to move along the extension direction of the main beam B308. Specifically, the shape and structure of the fifth driving unit 303 are the same as those of the first driving unit 203. The connection mode of the fifth drive unit 303, the third support frame 306 and the main beam B308 is the same as the connection mode of the first drive unit 203, the first support frame 205 and the main beam A207, which will not be repeated here, and the setting can be made with reference to the relevant description in the previous text; the third drill unit 307 is slidably connected to the third support frame 306, specifically, the third drill unit 307 includes two drill bits, and the connection mode of the third drill unit 307 and the third support frame 306 is the same as the connection mode of the first drill bit 2061 and the first support frame 205, and the setting can also be made with reference to the relevant description in the previous text; the sixth drive unit 304 is used The third drill unit 307 is driven to move along the third direction, which is perpendicular to the first table 102. Specifically, the sixth drive unit 304 is a cylinder fixed to the upper side of the front surface of the first connecting plate 2054. The cylinder drive shaft located below the cylinder body extends in the up-down direction. The drive shaft is connected to the rear surface of the second connecting plate 2055 through a block. In this way, the third drill unit 307 on the second connecting plate 2055 can be driven to move up and down by controlling the cylinder to extend and retract the drive shaft, so as to approach or move away from the plate on the supporting platform 101. The legs of the second gantry structure 302 are slidably connected to the supporting platform 101.The seventh driving unit 305 is used to drive the second gantry structure 302 to move in the first direction or the second direction. Specifically, a slide rail extending in the front-to-back direction and a rack extending in the front-to-back direction are arranged on the left outer side of the first table 102 of the carrier 101, and the slide rails are arranged at intervals on the left side of the rack. Two slide rails extending in the front-to-back direction and a rack extending in the front-to-back direction are arranged on the right outer side of the first table 102 of the carrier 101, and the two slide rails are arranged at intervals on the left side of the rack. The seventh driving unit 305 is a rotating motor with a gear on the rotating shaft sleeve. The left support of the second gantry structure 302 The lower end of the foot is slidably connected to the left slide rail through a matching slider, a rotary motor is fixed at the lower end of the left foot, and the motor is meshed with the rack on the left through the gear on it, the lower end of the right foot of the second gantry structure 302 is slidably connected to the two slide rails on the right through the slider, a rotary motor is fixed at the lower end of the right foot, and the motor is meshed with the rack on the right through the gear on it, and the second gantry structure 302 can be driven to move in the front-to-back direction by controlling the rotation of the two rotary motors, thereby driving the third drill unit 307 thereon to process different positions in the front-to-back direction of the plate. ;
[0114] A preferred implementation of the plate shifting unit: Figure 1 and 11As shown, the plate shifting unit includes a first gripper 105 and a second gripper 106 of the same structure. The first gripper 105 will be taken as an example for explanation below; the first gripper 105 and the second gripper 106 are arranged on the same side of the first table surface 102, specifically, the first gripper 105 and the second gripper 106 are both arranged on the right side of the supporting platform; the first gripper 105 includes a first driving member 107, a second driving member 108, a fourth support frame, a first clamping plate 110 and a second clamping plate 111; the fourth support frame is slidably connected to the bearing platform 101, specifically, the fourth support frame includes a square support horizontal plate 1091 and a support vertical plate 1092, and the upper surface of the support horizontal plate 1091 with the largest area is The surface is parallel to the first table 102 of the load-bearing platform 101, the left surface with the largest area on the support vertical plate 1092 is perpendicular to the first table 102 of the load-bearing platform 101, the lower side of the right surface of the support vertical plate 1092 is fixedly connected to the left surface of the support horizontal plate 1091, the lower surface of the support vertical plate 1092 is parallel to the first table 102 of the load-bearing platform 101, and the lower surface of the support horizontal plate 1091 is slidably connected to the two slide rails on the right side of the first table 102 through two sliders; the first driving member 107 is used to drive the fourth support frame to move along the first direction or the second direction. Specifically, the first driving member 107 is a rotating motor with a gear sleeve on the rotating shaft, and the body of the rotating motor is fixed The first and second clamping plates 110 and 111 are fixed on the right side of the upper surface of the supporting horizontal plate 1091, and its rotating shaft passes through the supporting horizontal plate 1091 in the up-down direction and meshes with the rack on the right side of the first table 102 through a gear; the parallel and opposite first clamping plates 110 and second clamping plates 111 are both slidably connected with the fourth support frame. Specifically, the right ends of the square first clamping plates 110 and second clamping plates 111 are slidably connected with the slide rails fixed on the left surface of the supporting vertical plate 1092 and extending in the up-down direction through a slider, the upper surfaces of the first clamping plates 110 and the second clamping plates 111 with the largest areas are parallel to the first table 102, and the lower surface of the first clamping plate 110 is aligned with the upper surface of the second clamping plate 111 in the up-down direction; the The second driving member 108 is used to drive the first clamping plate 110 and the second clamping plate 111 to move toward or away from each other in a third direction, and the third direction is perpendicular to the first table surface 102 of the supporting platform 101 close to the plate. Specifically, the second driving member 108 is two cylinders, and the cylinder body of the cylinder is fixed on the upper surface of the first clamping plate 110. The driving shaft of the cylinder passes through the first clamping plate 110 in the up and down directions and then connects with the second clamping plate 111. In this way, by controlling the extension and retraction of the driving shaft, the first clamping plate 110 and the second clamping plate 111 can be controlled to move closer to each other in the up and down directions to clamp the plate, or the first clamping plate 110 and the second clamping plate 111 can be controlled to move away from each other in the up and down directions to loosen the clamping of the plate.It should be noted that if the plate is to be moved from the first station to the second station on the front side, the plate is placed on the first table 102 from the left side behind the first gantry structure 202, and then the plate is clamped by the first clamp 105 and the second clamp 106 to drive the plate forward through the first gantry structure 202. At the same time, the plate is processed by the first processing unit 20 in the first process. After the first process is completed, the plate can be moved to the second station on the front side nearby; if the plate is to be moved from the first station to the second station on the rear side, The plate is placed onto the first table 102 from the right side behind the first gantry structure 202, and then clamped by the first clamp 105 and the second clamp 106, driving the plate to pass backward through the first gantry structure 202. At the same time, the plate is processed by the first processing unit 20 in the first step. After the first step is completed, the plate can be moved to the nearest second workstation on the rear side, that is, the plate enters alternately from the rear left side and the front left side of the first gantry. In this way, the movement distance of the plate will be shortened, thereby reducing the processing time and improving the processing efficiency.
[0115] Optimization of carrier board components: e.g. Figure 1 As shown, in order to reduce the movement resistance of the plate on the carrier 101, a plurality of guide wheel strips 112 are added to the carrier assembly; the guide wheel strips 112 are arranged on the first table surface 102 of the carrier 101 close to the plate, and extend along the first direction; the plurality of guide wheel strips 112 located between the first processing part 20 and the second processing part 30 are arranged at equal intervals along the fourth direction, and the fourth direction is perpendicular to the first direction; the plurality of guide wheel strips 112 located between the first processing part 20 and the third processing part 40 are arranged at equal intervals along the fourth direction; the guide wheel strips 112 are provided with a plurality of rollers 113 arranged at equal intervals along the first direction; the axis of the roller 113 is perpendicular to the first direction. Specifically, a rectangular through hole extending along the left-right direction is opened in the middle area of the carrier 101 in the front-to-back direction, and the rectangular through hole vertically penetrates The rectangular through hole passes through the first table surface 102 and the second table surface 103 of the carrier 101, and corresponds to the second drill unit 213 arranged below the second table surface 103, so that the working end of the drill thereon can pass through the rectangular through hole to process the first plate surface of the plate. Four guide wheel strips 112 extending along the front-to-back direction are arranged on the first table surface 102 on the front and rear sides of the rectangular through hole, and a plurality of rollers 113 arranged at equal intervals along the front-to-back direction are arranged on the guide wheel strips 112, and the axis of the roller 113 extends along the left-to-right direction. In this way, after the plate is placed on the carrier 101, the first plate surface of the plate is tangent to the upper circumferential surface of the roller 113, and the friction force of the plate when moving changes from sliding friction to rolling friction, and the friction force is reduced, thereby reducing the load on the first clamp 105 and the second clamp 106.
[0116] Further optimization of the carrier assembly: when the plate is at the first station, it is processed under the common limit of the second drill unit 206, the second drill unit 213, the first clamp 105 and the second clamp 106, and no deviation will occur, which can ensure the accuracy of processing. After the plate is processed at the first station, it is driven to the second station by the first clamp 105 and the second clamp 106, and the first clamp 105 and the second clamp 106 will return to the first station to clamp the new plate. Therefore, if the plate at the second station is not limited, it may deviate during processing, affecting the processing accuracy. In order to solve this problem, an adsorption unit 114 is added to the carrier assembly; the adsorption unit 114 is used to adsorb the plates at the stations corresponding to the second processing part 30 and the third processing part 40. Specifically, the adsorption unit 114 includes a square rod and a plurality of gas The cylinder is a square rod arranged on the right side of the first table 102 and extending in the front-to-back direction. Its upper surface is parallel to the first table 102. A square through groove extending in the front-to-back direction is provided in the middle of the upper surface. A plurality of circular through holes are provided at intervals on the bottom wall of the square through groove. The circular through holes are used to communicate with the air pipe connected to the vacuum device. A plurality of cylinders are arranged at intervals in the front-to-back direction. The driving end of the cylinder is connected to the lower surface of the square rod. In this way, the square rod is driven down by the cylinder to avoid hindering the movement of the first gripper 105 and the second gripper 106. When the plate has been placed in the second station by the first gripper 105 and the second gripper 106, the cylinder drives the square rod to rise so that its upper surface fits the first plate surface of the plate. Then the vacuum device is started to extract the air in the square groove, thereby adsorbing the plate, realizing the limit of the plate, and avoiding the plate from shifting during the processing. In order to further improve the stability of the plate at the second station, a rubber plate 115 can be provided at the second station of the first table 102 to increase the friction of the plate movement, and the resistance to the plate movement increases.
[0117] Further optimization of the first processing part 20, the second processing part 30 and the third processing part 40: a lot of debris will be generated during the plate processing, and the accumulation of debris may affect the processing of the plate, so a dust collection component is added to the first processing part 20, the second processing part 30 and the third processing part 40; the dust collection component generates suction to promptly absorb the debris generated during the operation of each drill bit, thereby avoiding the impact of the debris on the processing.
[0118] The device embodiments described above are merely illustrative. For example, the division of the units is merely a logical function division. There may be other divisions in actual implementation, such as multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed may be through some interface, indirect coupling or communication connection of the device or unit, which may be electrical, mechanical or other forms.
[0119] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0120] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above integrated unit may be implemented in the form of hardware or in the form of software functional units.
[0121] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A plate processing device, characterized in that: include: A carrier assembly, a first processing section, a second processing section, and a third processing section; The plate carrier assembly comprises a carrier platform and a plate moving unit; The bearing platform is used to support the plate; The second processing part, the first processing part and the third processing part are arranged in sequence and spaced apart along the moving direction of the plate; The second processing part and the third processing part are used to perform the same plate processing on the plate processed by the first processing part; The direction from the first processed portion to the second processed portion is a first direction, the direction from the first processed portion to the third processed portion is a second direction, and the first direction and the second direction are opposite directions; The plate moving unit is used to drive the plate to move along the first direction or the second direction.
2. A plate processing device according to claim 1, characterized in that: The first processing part includes a first drilling assembly and a second drilling assembly; The carrying platform includes a first table top and a second table top that are opposite to each other; The first board surface of the board is close to the first table surface; The first drilling assembly disposed on the side where the first table top is located is used for drilling holes in the first board surface of the board; The second drilling assembly arranged on the side where the second table top is located is used for drilling holes and drawing grooves on the second board surface of the board.
3. A plate processing device according to claim 2, characterized in that: The first drilling assembly includes a first gantry structure, a first drive unit, a second drive unit, a first support frame and a first drill unit; The main beam A of the first gantry structure is spaced apart from and opposite to the first table surface, and the extension direction of the main beam A is perpendicular to the first direction and parallel to the first table surface; The first support frame is slidably connected to the main beam A; The first driving unit is used to drive the first supporting frame to slide along the extension direction of the main beam A; The first drill unit is slidably connected to the first support frame; The second driving unit disposed on the first supporting frame is used to drive the first drill unit to move along a third direction, and the third direction is perpendicular to the first table surface; The second drilling assembly includes a support rail, a third drive unit, a fourth drive unit, a second support frame, and a second drill unit; The support rail is spaced apart from and opposite to the second table surface, and an extending direction of the support rail is perpendicular to the first direction and parallel to the second table surface; The second support frame is slidably connected to the support rail; The third driving unit is used to drive the second supporting frame to slide along the extension direction of the supporting guide rail; The second drill unit is slidably connected to the second support frame; The fourth driving unit arranged on the second supporting frame is used for driving the second drill unit to move along the third direction.
4. A plate processing device according to claim 3, characterized in that: The first drill unit includes a first drill bit, a second drill bit and a first drill bag movable along a third direction; The second drill unit includes a third drill bit movable along a third direction, a fourth drill bit, and a second drill bag.
5. A plate processing device according to claim 2, characterized in that: The second processed portion and the third processed portion have the same structure; The second processing portion includes a slotting component disposed on the side where the first table surface is located; The notching assembly is used for cutting the plate from the second plate surface of the plate and for drawing a groove on the second plate surface of the plate.
6. A plate processing device according to claim 5, characterized in that: The slotting assembly includes a second gantry structure, a fifth drive unit, a sixth drive unit, a seventh drive unit, a third support frame and a third drill unit; The main beam B of the second gantry structure is spaced apart from and opposite to the first table surface, and the extension direction of the main beam B is perpendicular to the first direction and parallel to the first table surface; The third support frame is slidably connected to the main beam B; The fifth driving unit is used to drive the third supporting frame to move along the extension direction of the main beam B; The third drill unit is slidably connected to the third support frame; The sixth driving unit is used to drive the third drill unit to move along a third direction, and the third direction is perpendicular to the first table surface; The legs of the second gantry structure are slidably connected to the bearing platform; The seventh driving unit is used to drive the second gantry structure to move along the first direction or the second direction.
7. A plate processing device according to claim 2, characterized in that: The plate shifting unit comprises a first gripper and a second gripper of the same structure; The first gripper and the second gripper are arranged on the same side of the first table top; The first gripper comprises a first driving member, a second driving member, a fourth support frame, a first clamping plate and a second clamping plate; The fourth support frame is slidably connected to the bearing platform; The first driving member is used to drive the fourth supporting frame to move along the first direction or the second direction; The first clamping plate and the second clamping plate which are parallel and opposite to each other are both slidably connected to the fourth supporting frame; The second driving member is used to drive the first clamping plate and the second clamping plate to move toward or away from each other in a third direction, and the third direction is perpendicular to the first table surface of the supporting platform close to the plate.
8. A plate processing device according to claim 1, characterized in that: The carrier plate assembly also includes a plurality of guide wheel strips; The guide wheel strip is arranged on a first surface of the bearing platform close to the plate and extends along a first direction; The plurality of guide wheel strips located between the first processing portion and the second processing portion are arranged at equal intervals along a fourth direction, and the fourth direction is perpendicular to the first direction; The plurality of guide wheel strips located between the first processing portion and the third processing portion are arranged at equal intervals along a fourth direction; The guide wheel strip is provided with a plurality of rollers arranged at equal intervals along the first direction; The axis of the roller is perpendicular to the first direction.
9. A plate processing device according to claim 1, characterized in that: The carrier assembly further includes an adsorption unit; The adsorption unit is used for adsorbing the plates located at the workstations corresponding to the second processing section and the third processing section.
10. A plate processing device according to any one of claims 1 to 9, characterized in that: The first processing part, the second processing part and the third processing part are all provided with a dust collecting assembly; The dust collecting assembly is used to absorb the debris generated during the plate processing process.
Citation Information
Patent Citations
Furniture plate streamlined production line
CN216422906U