Safe rubber mixing machine

By setting a roller and buffering box in the mixed box of the rubber mixed machine, and a sealing plate and a fan, the problem of rubber splashing and dust distribution is solved, and the safer and efficient rubber mixing process is achieved.

CN222387365UActive Publication Date: 2025-01-24ZHUHAI YICHENG POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202323582055.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-24
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing rubber mixers lack protective devices during the rubber extrusion process, which leads to rubber splashing, causing safety hazards and reducing mixing efficiency.

Method used

A safe rubber mixer is designed. Two rollers are installed in the mixing box and equipped with a buffer box and a sealing plate to ensure that the rubber does not splash during the extrusion process. At the same time, dust is collected and filtered through a fan and filter. Prevent it from entering the air.

Benefits of technology

Effectively avoid the splash of rubber, improve the operational safety, and improve the stable operation and dust management capabilities of the mixed machine by controlling the increase of the rubber addition rate and dust collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rubber mixing machines, and particularly relates to a safety type rubber mixing machine which comprises a base and an adjusting assembly mounted on the surface of the base, the adjusting assembly comprises a mixing box mounted on the surface of the base, a buffer box mounted on the surface of the mixing box and a feeding hopper mounted on the surface of the buffer box; by arranging the mixing box, the two rollers can be arranged in the mixing box to rotate, rubber is extruded through the two rollers, the extruded rubber can be reserved in the mixing box, the splashing phenomenon cannot occur, and meanwhile the speed of adding the rubber into the mixing box can be effectively controlled through the buffer box; according to the rubber mixing device, the situation that too much rubber is added into the mixing box to cause roller load is effectively avoided, stable operation of the device is effectively improved, meanwhile, dust generated in the mixing box can be blocked through mutual cooperation of two sealing plates, dust is prevented from being discharged into air from a feeding hopper, and workers are effectively prevented from inhaling the dust.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber mixers, and in particular relates to a safe rubber mixer. Background Art

[0002] With the rapid economic development and improvement of people's living standards in various countries, the demand for rubber particles will gradually increase, and my country's rubber particle market will develop rapidly. Therefore, it is very important to understand the research and development direction, equipment, technology and trends of rubber particle production technology at home and abroad to improve the product technical specifications of rubber particles and enhance market competitiveness.

[0003] After checking, the public (announcement) number: CN201721151000.7 discloses a safe rubber mixer. This technology discloses "a safe rubber mixer, including a mixing drum, a driving device and a handrail, the mixing drum is a hollow steel drum, the driving device includes a driving motor and a controller, the handrail includes two handrails, the handrail is connected to a brake switch and other technical contents, and discloses that the safe rubber mixer can be provided with a handrail, and the handrail is installed above the mixing drum, so that the operator can pause the equipment at any time when observing the mixed solid rubber, which is convenient to operate and very practical. At the same time, water is filled in the mixing drum to cool down and improve safety performance and other technical effects";

[0004] Although this design can be equipped with a handrail, which is installed above the mixing drum, so that the operator can pause the equipment at any time when observing the mixed solid rubber, when this design is actually used, the rubber is squeezed and crushed when passing through the two rollers. However, this device does not have a protective device during squeezing, and the rollers cannot be operated in a sealed environment, which will cause the squeezed rubber to splash. The splashed rubber fragments will bring greater safety hazards and cause the rubber mixing efficiency to decrease.

[0005] In order to solve the above problems, a safe rubber mixer is proposed in the present application. Utility Model Content

[0006] To solve the problems raised in the above background technology. The utility model provides a safe rubber mixer, which can be provided with a mixing box, two rollers can be arranged inside the mixing box for rotation, and the rubber can be squeezed by the two rollers, and the squeezed rubber will be retained inside the mixing box without splashing. At the same time, the rate at which the rubber is added to the mixing box can be effectively controlled by the buffer box, effectively avoiding excessive rubber added to the mixing box to cause roller load, effectively increasing the smooth operation of the device, and at the same time, the dust generated inside the mixing box can be blocked by the cooperation of two sealing plates to avoid dust being discharged from the feed hopper into the air, effectively avoiding inhalation by staff, and the dust generated inside the mixing box can be adsorbed by a fan and collected by a collection box, and the fan can be protected by a filter to avoid dust from entering the fan, and it is also convenient to remove dust adsorbed on the surface of the filter.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a safe rubber mixer, comprising a base, and also comprising an adjustment component installed on the surface of the base;

[0008] The regulating assembly comprises a mixing box mounted on the surface of the base, a buffer box mounted on the surface of the mixing box, and a feed hopper mounted on the surface of the buffer box.

[0009] As a preferred safety rubber mixer of the utility model, the buffer box is internally rotatably connected with a rotating rod, one end of the rotating rod passes through the buffer box and extends to one side of the buffer box, and is connected to the output shaft of a motor mounted on the surface of the buffer box, a collar is mounted on the outer surface of the rotating rod, a connecting rod is mounted on the outer surface of the collar, and a baffle is mounted on the end of the connecting rod away from the collar.

[0010] As a preferred safety rubber mixer of the utility model, a rotating shaft is rotatably connected in the strip groove opened in the inner wall of the feed hopper, and connecting rings are symmetrically installed on the outer surface of the rotating shaft. The same side of the two connecting rings is installed with the same sealing plate, and the sealing plate is abutted against the inner wall of the feed hopper.

[0011] As a preferred embodiment of the safety rubber mixer of the utility model, a boss is installed on the inner wall of the feed hopper, a tension spring is installed on the bottom surface of the boss, and one end of the tension spring away from the boss is connected to the sealing plate.

[0012] As a preferred embodiment of the utility model, a safe rubber mixer further includes a collecting assembly arranged on the surface of the base, the collecting assembly includes a collecting box arranged on the surface of the base, a connecting pipe installed on the surface of the collecting box, and a filter installed inside the collecting box, one end of the connecting pipe away from the collecting box is connected to the mixing box, a fan is installed on one side of the collecting box, and an air suction port of the fan passes through the collecting box and extends into the collecting box.

[0013] As a preferred safety rubber mixer of the utility model, a movable rod is slidably connected to the surface of the collecting box, one end of the movable rod extends into the collecting box and is connected to a rubber protrusion arranged in the collecting box, and a spring is sleeved on the outer surface of the movable rod, one end of the spring abuts against the inner wall of the collecting box, and the other end of the spring abuts against the rubber protrusion.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. On this basis, an adjustment component is added. By setting up a mixing box, two rollers can be set inside the mixing box to rotate. The rubber is squeezed by the two rollers, and the squeezed rubber will be retained inside the mixing box without splashing. At the same time, the buffer box can effectively control the rate at which the rubber is added to the mixing box, effectively avoiding excessive rubber from being added to the mixing box to cause roller load, effectively increasing the smooth operation of the device, and at the same time, the two sealing plates can cooperate with each other to block the dust generated inside the mixing box, preventing the dust from being discharged from the feed hopper into the air, effectively preventing the staff from inhaling it;

[0016] 2. At the same time, a collection component is added on this basis. The dust generated inside the mixing box is absorbed by the fan and collected by the collection box. At the same time, the fan can be protected by a filter to prevent dust from entering the fan. It is also convenient to remove the dust absorbed on the surface of the filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic cross-sectional structural diagram of the buffer box in the utility model;

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the feed hopper in the utility model;

[0021] Figure 4 This is a schematic diagram of the sealing plate connection structure in the utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the collection box in the utility model;

[0023] Figure 6 It is a partial cross-sectional structural schematic diagram of the collection box in the utility model;

[0024] In the figure:

[0025] 1. Base;

[0026] 2. Adjustment assembly; 21. Mixing box; 22. Buffer box; 23. Feed hopper; 24. Motor; 25. Rotating rod; 26. Ring; 27. Connecting rod; 28. Baffle; 29. ​​Sealing plate; 201. Rotating shaft; 202. Connecting ring; 203. Boss; 204. Tension spring;

[0027] 3. Collection assembly; 31. Collection box; 32. Connecting pipe; 33. Filter; 34. Movable rod; 35. Rubber bump; 36. Spring; 37. Fan. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1

[0030] like Figure 1-Figure 6 As shown;

[0031] A safe rubber mixer comprises a base 1.

[0032] In this embodiment: After checking the public (announcement) number: CN201721151000.7, a safe rubber mixer is disclosed. This technology discloses "a safe rubber mixer, including a mixing drum, a driving device and a handrail. The mixing drum is a hollow steel drum. The driving device includes a driving motor and a controller. The handrail includes two handrails. The handrail is connected to a brake switch and other technical contents. The safe rubber mixer can be provided with a handrail. The handrail is installed above the mixing drum, so that the operator can pause the equipment at any time when observing the mixed solid glue. The operation is convenient and very practical. At the same time, water is filled in the mixing drum to cool down and improve safety performance and other technical effects." Although the design can be provided with a handrail, a handrail is installed above the mixing drum, allowing the operator to pause the equipment at any time when observing the mixed solid rubber. However, in actual use, when the rubber passes through the two rollers, it is squeezed and crushed against each other, but this device does not have a protective device during squeezing, and the rollers cannot be operated in a sealed environment, which will cause the squeezed rubber to splash. The splashed rubber fragments will bring greater safety hazards and cause problems such as reduced rubber mixing efficiency. Combined with actual use, this problem is obviously a real problem that exists and is difficult to solve. In view of this, in order to solve this technical problem, an adjustment component 2 and a collection component 3 are added to the application document.

[0033] In combination with the above content, in order to facilitate the mixing of rubber and avoid splashing of rubber during mixing, it also includes an adjusting component 2 installed on the surface of the base 1, and the adjusting component 2 includes a mixing box 21 installed on the surface of the base 1 and a buffer box 22 installed on the surface of the mixing box 21 and a feed hopper 23 installed on the surface of the buffer box 22.

[0034] In this embodiment: Based on this setting, when the rubber is extruded and mixed, two rollers are arranged inside the mixing box 21. The mixing box 21 can block the rubber squeezed by the rollers to a certain extent to prevent the squeezed rubber crumbs from splashing everywhere. The splashed rubber crumbs may cause harm to the operators. This can effectively protect the operators and make the rubber mixing safer. At the same time, when the rubber is added, it first passes through the feed hopper 23 and the buffer box 22. The feed hopper 23 and the buffer box 22 are connected to the mixing box 21, which can protect the through holes on the surface of the mixing box 21.

[0035] In an optional embodiment: the buffer box 22 is internally rotatably connected with a rotating rod 25, one end of the rotating rod 25 passes through the buffer box 22 and extends to one side of the buffer box 22, and is connected to the output shaft of a motor 24 installed on the surface of the buffer box 22, a collar 26 is installed on the outer surface of the rotating rod 25, a connecting rod 27 is installed on the outer surface of the collar 26, and a baffle 28 is installed on the end of the connecting rod 27 away from the collar 26.

[0036] In this embodiment: Based on this setting, the buffer box 22 can provide a certain buffer for the rubber added to the mixing box 21 to prevent the added rubber from accumulating inside the mixing box 21. A large amount of rubber accumulated inside the mixing box 21 will cause a load on the roller operation and damage the machine, thereby effectively improving the service life of the machine and making the operation of mixing the rubber smoother and safer. The buffer box 22 buffers the rubber by rotating the rotating rod 25 driven by the motor 24. The rotating rod 25 will rotate with four baffles 28 in a cycle. The baffles 28 can block the through holes on the surface of the buffer box 22 to a certain extent to control the flow rate of the rubber.

[0037] In an optional embodiment: a rotating shaft 201 is rotatably connected in a strip groove opened in the inner wall of the feed hopper 23, and a connecting ring 202 is symmetrically installed on the outer surface of the rotating shaft 201. The same sealing plate 29 is installed on the same side of the two connecting rings 202, and the sealing plate 29 is in contact with the inner wall of the feed hopper 23.

[0038] In the present embodiment: Based on this arrangement, two sealing plates 29 are symmetrically arranged inside the feed hopper 23. The two sealing plates 29 cooperate with each other to seal the feed hopper 23, so that the mixing box 21 can be realized as a sealed space, which can effectively prevent the dust generated during the rubber mixing from being discharged from the inside of the feed hopper 23 and affecting the operator. The two sealing plates 29 can drive the rotating shaft 201 to rotate on the inner wall of the feed hopper 23 through the connecting ring 202, so that when the rubber is added to the mixing box 21, the feed hopper 23 is in an open state.

[0039] In an optional embodiment: a boss 203 is installed on the inner wall of the feed hopper 23 , a tension spring 204 is installed on the bottom surface of the boss 203 , and one end of the tension spring 204 away from the boss 203 is connected to the sealing plate 29 .

[0040] In this embodiment: Based on this setting, by setting the tension spring 204, the tension spring 204 and the boss 203 can cooperate with each other, and the characteristics of the tension spring 204 itself can ensure that the two sealing plates 29 can continue to maintain a close seal. When rubber is added, the sealing plate 29 will be driven to rotate by the weight of the rubber itself, and at the same time, the tension spring 204 will be pulled to open the feed hopper 23, making it convenient for the rubber to enter the interior. After the rubber enters, the sealing plate 29 will return to its original position through the tension spring 204.

[0041] In combination with the above content, in order to facilitate the collection of dust generated when mixing rubber and prevent it from floating out and being inhaled by the operator, it also includes a collecting component 3 arranged on the surface of the base 1, and the collecting component 3 includes a collecting box 31 arranged on the surface of the base 1 and a connecting pipe 32 installed on the surface of the collecting box 31 and a filter screen 33 installed inside the collecting box 31. The end of the connecting pipe 32 away from the collecting box 31 is connected to the mixing box 21, and a fan 37 is installed on one side of the collecting box 31. The air intake of the fan 37 passes through the collecting box 31 and extends into the collecting box 31.

[0042] In this embodiment: Based on this setting, in order to collect the dust generated during rubber mixing, prevent the dust from floating in the mixing box 21 and affecting the rubber mixing, and prevent it from drifting into the external air and affecting the health of the operator, the dust is adsorbed by the fan 37, and the dust will be connected to the mixing box 21 through the connecting pipe 32, so that the dust falls into the collection box 31, and the filter net 33 blocks the dust to prevent the dust from entering the fan 37.

[0043] In an optional embodiment: a movable rod 34 is slidably connected to the surface of the collection box 31, one end of the movable rod 34 extends into the collection box 31 and is connected to a rubber protrusion 35 arranged in the collection box 31, and a spring 36 is sleeved on the outer surface of the movable rod 34, one end of the spring 36 abuts against the inner wall of the collection box 31, and the other end of the spring 36 abuts against the rubber protrusion 35.

[0044] In this embodiment: Based on this arrangement, in order to facilitate the removal of dust adsorbed on the surface of the filter 33, the rubber protrusion 35 connected to one end of the movable rod 34 is used to impact the filter 33, so that the filter 33 vibrates, and the dust on the surface of the filter 33 can be conveniently vibrated off. The impact of the rubber protrusion 35 on the filter 33 can be driven by pulling the movable rod 34 to drive the rubber protrusion 35 to compress the spring 36, and then release the spring 36 to restore and drive the rubber protrusion 35 to impact the filter 33. The operation is convenient. The rubber protrusion 35 is rubber-shaped, which can effectively protect the filter 33 and avoid damage caused by impact.

[0045] The working principle and use process of the utility model are as follows: when mixing rubber, in order to ensure the safety of production and avoid splashing of squeezed rubber, which may cause injury to workers, the rubber is added to the mixing box 21 for extrusion, and the debris is restricted by the mixing box 21. When the rubber is added to the mixing box 21, the rubber is first added from the feed hopper 23. When the rubber is added to the feed hopper 23, the two sealing plates 29 will be pressed downward by their own weight, and the two sealing plates 29 will respectively drive the rotating shaft 201 to rotate through the connecting ring 202, and at the same time, the two sealing plates 29 will be separated from each other, and the rubber can fall into the buffer box 22. After the rubber falls, the tension spring 204 will return to its original position, so that the two sealing plates 29 will contact each other to seal the feed hopper 23. When the rubber enters the buffer box 22, the motor 24 is started at the same time, and the motor 24 will drive the rotating rod 25 to rotate. The rotating rod 25 will drive the baffle 28 connected to one end of the four connecting rods 27 to rotate through the ring 26, and the baffle 28 will The through hole connected to the feed hopper 23 is blocked, so that the rate at which the rubber enters the buffer box 22 and the mixing box 21 can be controlled to prevent the rubber from accumulating in the mixing box 21 and causing the roller operation load. At the same time, by starting the fan 37, the fan 37 will absorb the dust generated by the rubber mixing, and the dust will fall into the collection box 31 through the connecting pipe 32. The filter 33 will protect the fan 37 to prevent the dust from entering the fan 37. At the same time, in order to remove the dust attached to the surface of the filter 33, the movable rod 34 can be pulled. The movable rod 34 will slide on the surface of the collection box 31, and the sliding will cooperate with the rubber protrusion 35 to compress the spring 36. When the movable rod 34 is released, the spring 36 will recover and drive the rubber protrusion 35 to move, so that the rubber protrusion 35 hits the filter 33, causing the dust attached to the surface of the filter 33 to fall off. This setting prevents debris from splashing, while avoiding the roller operation load and dust dispersion, greatly protecting the staff and making it safer.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A safe rubber mixer, comprising a base (1), characterized in that: It also includes an adjustment component (2) mounted on the surface of the base (1); The regulating assembly (2) comprises a mixing box (21) mounted on the surface of the base (1), a buffer box (22) mounted on the surface of the mixing box (21), and a feed hopper (23) mounted on the surface of the buffer box (22); The buffer box (22) is internally rotatably connected to a rotating rod (25), one end of the rotating rod (25) passes through the buffer box (22) and extends to one side of the buffer box (22) and is connected to an output shaft of a motor (24) mounted on the surface of the buffer box (22), a collar (26) is mounted on the outer surface of the rotating rod (25), a connecting rod (27) is mounted on the outer surface of the collar (26), and a baffle (28) is mounted on one end of the connecting rod (27) away from the collar (26).

2. The safety rubber mixer according to claim 1, characterized in that: A rotating shaft (201) is rotatably connected in a strip groove formed in the inner wall of the feed hopper (23); connecting rings (202) are symmetrically mounted on the outer surface of the rotating shaft (201); a sealing plate (29) is mounted on the same side of two connecting rings (202); and the sealing plate (29) abuts against the inner wall of the feed hopper (23).

3. The safety rubber mixer according to claim 2, characterized in that: A boss (203) is installed on the inner wall of the feed hopper (23), a tension spring (204) is installed on the bottom surface of the boss (203), and one end of the tension spring (204) away from the boss (203) is connected to the sealing plate (29).

4. The safety rubber mixer according to claim 1, characterized in that: The invention also comprises a collecting assembly (3) arranged on the surface of the base (1), the collecting assembly (3) comprising a collecting box (31) arranged on the surface of the base (1), a connecting pipe (32) installed on the surface of the collecting box (31), and a filter screen (33) installed inside the collecting box (31), one end of the connecting pipe (32) away from the collecting box (31) is connected to the mixing box (21), a fan (37) is installed on one side of the collecting box (31), and an air intake port of the fan (37) passes through the collecting box (31) and extends into the collecting box (31).

5. The safety rubber mixer according to claim 4, characterized in that: A movable rod (34) is slidably connected to the surface of the collection box (31), one end of the movable rod (34) extends into the collection box (31) and is connected to a rubber protrusion (35) provided in the collection box (31), and a spring (36) is sleeved on the outer surface of the movable rod (34), one end of the spring (36) abuts against the inner wall of the collection box (31), and the other end of the spring (36) abuts against the rubber protrusion (35).

Citation Information

Patent Citations

  • Safe type rubber mixes machine

    CN207187641U