Resin particle collecting device for automobile part forming
By designing a resin particle collection device for auto parts production, the bellows and dredge mechanism are used to efficiently collect unused raw materials, which solves the problems of time waste and increased labor intensity during equipment cleaning, and improves production efficiency.
Patent Information
- Application Number
- CN202421125005.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In the production of automobile parts, the resin particles in the injection molding machine feed silo are not fully used, resulting in the need to remove excess raw materials one by one when cleaning the equipment, wasting time and increasing labor intensity.
Design a resin particle collection device for auto parts molding, including a mounting plate, a conical bin, a bellows and a dredge mechanism. The unused raw materials are discharged from the collection hole on the outside of the feed bin through the bellows, reducing manual operations.
This device effectively reduces the process of removing excess raw materials one by one, saves time and reduces the labor intensity of staff, and improves production efficiency.
Smart Images
Figure CN222387488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing, in particular to a resin particle collecting device for automobile parts molding. Background Art
[0002] Injection molding machines are mostly used in the production of automotive parts to process and shape raw materials. For example, resin particles are placed into the feed bin of the injection molding machine, and then enter the interior of the injection molding machine. The raw materials are melted and processed into shape by the injection molding machine to obtain automotive parts that meet the needs of use.
[0003] When producing the product, the resin particles are placed inside the feed bin. High temperature will be generated inside the injection molding machine. The raw materials enter the high-temperature bin and melt. Then the molten raw materials are pushed into the mold so that the product can be processed and formed, and then the material can be taken out.
[0004] Although the above method can process automotive parts by placing the raw materials inside the feed bin for use, in actual processing, more raw materials will be placed inside the feed bin, and not all of the raw materials will be used up during processing. Therefore, after the product processing reaches the required quantity, the equipment must be cleaned and the excess raw materials must be taken out. The current method of taking out the raw materials is generally to take them out from the inside of the feed bin little by little, which not only wastes time, but also increases the labor intensity of the staff. Therefore, we propose a resin particle collection device for automotive parts molding to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a resin particle collecting device for automobile parts molding, which overcomes the above technical problems or at least partially solves the above problems.
[0006] The utility model is achieved in this way:
[0007] The utility model provides a resin particle collecting device for automobile parts molding, comprising a mounting plate, a feeding bin is arranged at the bottom of the mounting plate;
[0008] A collection mechanism, the collection mechanism comprising:
[0009] A conical bin, wherein the conical bin is fixedly mounted inside a mounting plate, the interior of the conical bin is communicated with the interior of a feed bin, a dredging mechanism is installed inside the conical bin, the dredging mechanism comprises a spiral rod, a driving motor and an electric telescopic rod, a support rod is slidably connected to the upper surface of the mounting plate, one end of the support rod is rotatably connected to a rectangular plate, the upper surface of the rectangular plate is fixedly connected to the driving motor, the output end of the driving motor is fixedly connected to the spiral rod, one end of the spiral rod is fixedly connected to a closing plate, the top of the conical bin is fixedly connected to the electric telescopic rod, and the telescopic end of the electric telescopic rod is fixedly connected to the rectangular plate;
[0010] A bellows, wherein the bellows is mounted at the bottom of the mounting plate, and the bottom end of the conical bin is arranged inside the bellows;
[0011] A collecting hole is provided on the outer surface of the feed bin, and one end of the corrugated tube is inserted into the interior of the collecting hole.
[0012] In a preferred solution, a connecting plate is fixedly connected to the outer side surface of the feed bin, and a through hole is formed on the upper surface of the connecting plate.
[0013] In a preferred solution, a vertical rod is fixedly mounted on the bottom of the mounting plate, and one end of the vertical rod is fixedly connected to the connecting plate.
[0014] In a preferred solution, the feed bin is fixedly mounted at the position of the feed hole on the injection molding machine body, and the connecting plate is fixedly connected to the injection molding machine body by bolts.
[0015] In a preferred solution, one end of the bellows is fixedly connected to the bottom of the mounting plate, and one end of the bellows is arranged inside the feed bin.
[0016] The utility model provides a resin particle collecting device for automobile parts molding, and its beneficial effects include:
[0017] 1. A mounting plate is installed above the feed bin, a conical bin is fixedly installed inside the mounting plate, and a bellows is installed at the bottom of the conical bin. One end of the bellows is installed inside the feed bin, and a collecting hole is provided on the outer side of the feed bin. When unused raw materials are taken out, one end of the bellows is inserted into the collecting hole, so that the raw materials inside the conical bin can be transported to the inside of the bellows and then discharged from the inside of the bellows, which is convenient for collection, effectively replacing the traditional collection method, saving time, and reducing the labor intensity of the staff.
[0018] 2. A driving motor is installed above the conical bin, a spiral rod is installed at the output end of the driving motor, the spiral rod is arranged inside the conical bin, and a closing plate is installed at the bottom of the spiral rod. The spiral rod is controlled by the driving motor to rotate inside the conical bin, which can prevent the raw material pile from being blocked at the discharge position of the conical bin. At the same time, an electric telescopic rod is arranged to control the movement of the sealing plate so as to open or close the discharge end of the conical bin, which is convenient for discharging and collecting unused raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the collection mechanism of the utility model;
[0022] Figure 3 This is a schematic diagram of the position of the closing plate of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the connecting plate of the utility model;
[0024] In the figure: 1. mounting plate; 2. feed bin; 3. collecting mechanism; 31. conical bin; 32. bellows; 33. collecting hole; 4. through hole; 5. vertical rod; 6. connecting plate; 7. injection molding machine body; 8. dredging mechanism; 81. screw rod; 82. driving motor; 83. electric telescopic rod; 9. supporting rod; 10. rectangular plate; 11. closing plate. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example
[0027] Reference Figure 1-Figure 4The utility model provides a technical solution: a resin particle collection device for automobile parts molding, comprising a mounting plate 1 and a collecting mechanism 3, a feeding bin 2 is arranged at the bottom of the mounting plate 1, the collecting mechanism 3 comprises a conical bin 31, the conical bin 31 is fixedly mounted inside the mounting plate 1, the interior of the conical bin 31 is communicated with the interior of the feeding bin 2, a bellows 32 is mounted at the bottom of the mounting plate 1, the bottom end of the conical bin 31 is arranged inside the bellows 32, a collecting hole 33 is opened on the outer surface of the feeding bin 2, and one end of the bellows 32 is inserted into the interior of the collecting hole 33.
[0028] In a preferred embodiment, the outer side surface of the feed bin 2 is fixedly connected with a connecting plate 6, and a through hole 4 is opened on the upper surface of the connecting plate 6. The feed bin 2 on the present device is installed on the injection molding machine body 7 for use. To ensure that the feed bin 2 can be used stably, a connecting plate 6 is installed on the outside of the feed bin 2, and a through hole 4 is provided on the connecting plate 6, so that the connecting plate 6 can be installed on the injection molding machine body 7 by bolts, so as to ensure the stable use of the feed bin 2.
[0029] In a preferred embodiment, a vertical rod 5 is fixedly installed at the bottom of the mounting plate 1, and one end of the vertical rod 5 is fixedly connected to the connecting plate 6. Before adding materials to the interior of the feed bin 2, the raw materials will be added to the interior of the conical bin 31 first, and the raw materials will first pass through the interior of the conical bin 31, and then enter the interior of the feed bin 2. To ensure the stable use of the feed bin 2, the feed bin 2 is fixedly installed inside the mounting plate 1, and a vertical rod 5 is installed at the bottom of the mounting plate 1, and the vertical rod 5 is fixedly connected to the connecting plate 6, forming the conical bin 31 and the feed bin 2 into a whole, so that the conical bin 31 can be positioned while the feed bin 2 is positioned, thereby ensuring the stable use of the conical bin 31.
[0030] In a preferred embodiment, the feed bin 2 is fixedly installed at the feed hole position on the injection molding machine body 7, and the connecting plate 6 is fixedly connected to the injection molding machine body 7 by bolts, so that the feed bin 2 corresponds to the feed hole position on the injection molding machine body 7, so that the raw materials inside the feed bin 2 can be added to the inside of the injection molding machine body to obtain processed automotive parts.
[0031] The device is provided with a bellows 32 at a position between the conical bin 31 and the feed bin 2, and one end of the bellows 32 is fixedly connected to the bottom of the mounting plate 1, and one end of the bellows 32 is arranged inside the feed bin 2. The raw materials inside the conical bin 31 will enter the feed bin 2 through the bellows 32, so as to transport the raw materials through the feed bin 2 to the inside of the injection molding machine body 7. At the same time, according to the contraction characteristics of the bellows 32, one end of the bellows 32 can also be installed inside the collecting hole 33, so as to facilitate the discharge and collection of unused raw materials and avoid waste.
[0032] This device first adds the raw material into the interior of the conical bin 31, and then the raw material enters into the interior of the bellows 32 from the interior of the conical bin 31. In order to ensure the raw material unloading speed inside the conical bin 31, a dredging mechanism 8 is installed inside the conical bin 31. The dredging mechanism 8 includes a screw rod 81, a drive motor 82 and an electric telescopic rod 83. The upper surface of the mounting plate 1 is slidably connected to a support rod 9, one end of the support rod 9 is rotatably connected to a rectangular plate 10, the upper surface of the rectangular plate 10 is fixedly connected to the drive motor 82, the output end of the drive motor 82 is fixedly connected to the screw rod 81, one end of the screw rod 81 is fixedly connected to the closing plate 11, the top of the conical bin 31 is fixedly connected to the electric telescopic rod 83, and the telescopic end of the electric telescopic rod 83 is fixedly connected to the rectangular plate 10.
[0033] During operation, the raw materials are first added into the conical bin 31, and the driving motor 82 and the electric telescopic rod 83 are turned on at the same time. The electric telescopic rod 83 drives the spiral rod 81 to move downward in the conical bin 31, so that the closing plate 11 is separated from the discharge end at the bottom of the conical bin 31. At the same time, the driving motor 82 drives the spiral rod 81 to rotate, which accelerates the downward movement of the raw materials in the conical bin 31 and prevents the raw materials from being blocked in the conical bin 31, thereby meeting the requirements of use.
[0034] Specifically, the working process or working principle of a resin particle collection device for molding automotive parts is as follows: when producing products, resin particles are placed inside the feed bin 2, high temperature is generated inside the injection molding machine, the raw materials enter the high temperature bin and melt, and then the molten raw materials are pushed into the mold to process and mold the product, and then the material can be taken.
[0035] Although the above method can process automobile parts by placing the raw materials into the feed bin 2 for use, in actual processing, more raw materials will be placed into the feed bin 2, and not all the raw materials will be used up during processing. Therefore, after the product processing reaches the required quantity, the equipment must be cleaned and the excess raw materials must be taken out. The current method of taking out the raw materials is generally to take them out from the feed bin 2 little by little, which not only wastes time but also increases the labor intensity of the staff. Therefore, this device is designed to solve this problem.
[0036] The device can be used to conveniently take out and collect unused raw materials. First, an external power source is connected. When using resin particles to process and produce accessories, the raw materials are added to the inside of the conical bin 31. The raw materials enter the inside of the bellows 32 in the conical bin 31, and naturally fall into the inside of the feed bin 2 and enter the inside of the injection molding machine body 7. The raw materials are melted by the high temperature inside the injection molding machine body 7, and the raw materials in a molten state are transported to the inside of the mold so that they can be formed inside the mold, thereby facilitating the processing of the required automotive accessories.
[0037] When the device is loading, in order to increase the unloading speed, the driving motor 82 is turned on while adding raw materials to the inside of the conical bin 31. The driving motor 82 drives the screw rod 81 to rotate, and drives the rectangular plate 10 to move downward through the telescopic end of the electric telescopic rod 83, which will drive the screw rod 81 to move downward inside the conical bin 31, and drive the closing plate 11 to separate from the discharge position at the bottom of the conical bin 31. At this time, the raw materials inside the conical bin 31 will fall naturally, enter the inside of the bellows 32, and then enter the inside of the feed bin 2. At the same time, the continuous rotation of the screw rod 81 can prevent the raw materials from being blocked inside the conical bin 31, and accelerate the falling of the raw materials from the inside of the conical bin 31, which is convenient for use.
[0038] After the processing of the raw materials is completed, the remaining raw materials in the conical bin 31 need to be discharged. At this time, the telescopic end of the electric telescopic rod 83 can push the rectangular plate 10 to move upward, and drive the spiral rod 81 to move upward inside the conical bin 31, drive the closing plate 11 to move upward, and close the discharge hole position at the bottom of the conical bin 31 to prevent the raw materials in the conical bin 31 from being discharged at will, and then plug one end of the bellows 32 into the inside of the collecting hole 33 and extend it out of the inside of the collecting hole 33, and then control the spiral rod 81 to move downward, and separate the closing plate 11 from the bottom of the conical bin 31, so that the raw materials in the conical bin 31 can be discharged again, which is convenient for collecting the raw materials.
[0039] The raw materials inside the conical bin 31 will enter the interior of the bellows 32 again and be discharged through the interior of the bellows 32. The discharged raw materials can be collected, thereby discharging and collecting the remaining raw materials inside the conical bin 31 to meet the needs of use.
[0040] It should be noted that the drive motor 82 and the electric telescopic rod 83 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.
Claims
1. A resin particle collecting device for automobile parts molding, characterized in that: The invention comprises a mounting plate (1), a feed bin (2) being arranged at the bottom of the mounting plate (1); a collecting mechanism (3), the collecting mechanism (3) comprising: a conical bin (31), the conical bin (31) being fixedly mounted inside the mounting plate (1), the interior of the conical bin (31) being communicated with the interior of the feed bin (2); a bellows (32), the bellows (32) being mounted at the bottom of the mounting plate (1), the bottom end of the conical bin (31) being arranged inside the bellows (32); and a collecting hole (33), the collecting hole (33) being opened on the outer surface of the feed bin (2), one end of the bellows (32) being inserted into the interior of the collecting hole (33).
2. The resin particle collecting device for automobile parts molding according to claim 1, characterized in that: A connecting plate (6) is fixedly connected to the outer side surface of the feed bin (2), and a through hole (4) is provided on the upper surface of the connecting plate (6).
3. The resin particle collecting device for automobile parts molding according to claim 1, characterized in that: A vertical rod (5) is fixedly mounted on the bottom of the mounting plate (1), and one end of the vertical rod (5) is fixedly connected to the connecting plate (6).
4. The resin particle collecting device for automobile parts molding according to claim 2, characterized in that: The feed bin (2) is fixedly mounted at the position of the feed hole on the injection molding machine body (7), and the connecting plate (6) is fixedly connected to the injection molding machine body (7) via bolts.
5. The resin particle collecting device for automobile parts molding according to claim 1, characterized in that: One end of the bellows (32) is fixedly connected to the bottom of the mounting plate (1), and one end of the bellows (32) is arranged inside the feed bin (2).
6. The resin particle collecting device for automobile parts molding according to claim 1, characterized in that: A dredging mechanism (8) is installed inside the conical bin (31), and the dredging mechanism (8) comprises a spiral rod (81), a driving motor (82), and an electric telescopic rod (83).
7. The resin particle collecting device for automobile parts molding according to claim 6, characterized in that: A support rod (9) is slidably mounted on the upper surface of the mounting plate (1); one end of the support rod (9) is rotatably connected to the rectangular plate (10); the upper surface of the rectangular plate (10) is fixedly connected to a drive motor (82); the output end of the drive motor (82) is fixedly connected to a spiral rod (81); one end of the spiral rod (81) is fixedly connected to a closing plate (11).
8. The resin particle collecting device for automobile parts molding according to claim 7, characterized in that: The top of the conical bin (31) is fixedly connected to an electric telescopic rod (83), and the telescopic end of the electric telescopic rod (83) is fixedly connected to the rectangular plate (10).