Material receiving device with centered belt

By designing a belt -recurring device that includes staggered buffer and rubber lining plates in the process of steel metallurgy, it solves the impact of large particle materials on the impact of the material and the fall of the material. The reduction of noise and the fall of materials have improved the service life and safety of the equipment.

CN222388878UActive Publication Date: 2025-01-24TIANJIN IRON WORKS CO LTD
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Patent Information

Application Number
CN202420488849.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-01-24
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

In the process of steel metallurgy, in the traditional magnetic separation of steel slag, large-particle materials have severe impact on the hopper when they are blanked, resulting in rapid wear and noise; the material directly impacts the material-received belt, resulting in deviation and safety hazards; lack of the hopper The ability to intercept large materials may cut the belt and increase maintenance costs.

Method used

A belt-centered material receiving device is designed, which includes staggered left wall buffer plates and right wall buffer plates on the inner wall of the hopper, as well as rubber belt lining plates. The angle between the buffer plate and the horizontal plane is not equal to 0 degrees and 90 degrees, and is designed into an S-shaped path to absorb the kinetic energy of the material, slow down the falling speed, and ensure that the material falls from the outlet to the middle of the receiving belt.

Benefits of technology

Effective buffer material impact, reduce noise, extend the service life of the feeding and belt, ensure that the material is in the middle, avoid the belt bias and safety accidents, and intercept large materials to prevent belt damage.

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Abstract

The utility model discloses a material receiving device with a centered belt, which belongs to the technical field of ferrous metallurgy and comprises a material receiving hopper positioned right above a material receiving belt, the upper end of the material receiving hopper is provided with a material inlet, and the lower end of the material receiving hopper is provided with a material outlet; the material receiving hopper is characterized in that an inner cavity channel of the material receiving hopper is of a rectangular structure; a plurality of buffer plates are arranged in an inner cavity of the receiving hopper; the included angle between the buffer plate and the horizontal plane is not equal to 0 degree and 90 degrees; the buffer plates comprise a plurality of left wall buffer plates arranged on the left side wall of the inner cavity at different heights and a plurality of right wall buffer plates arranged on the right side wall of the inner cavity at different heights; the receiving hopper with the buffer plate is arranged, and the problems that in the prior art, when large-particle materials fall, impact on the receiving hopper is large, abrasion is prone to occurring, and noise is generated are solved; materials directly impact a material receiving belt, so that deviation and other potential safety hazards are caused; and the receiving hopper lacks the capability of intercepting large materials, so that the belt may be scratched, and the maintenance cost is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of iron and steel metallurgy, and in particular relates to a belt-centered material receiving device. Background Art

[0002] As we all know, in the process of steel metallurgy, slag magnetic separation is a method of treating slag, which is mainly carried out by utilizing the characteristics of magnetic substances in slag for sorting. Slag is a solid waste generated in the steelmaking process, which contains a variety of elements such as iron, calcium, and magnesium, and has a certain recycling value. The material transportation in the slag magnetic separation process mainly relies on belt transportation. In the process of transporting slag, the slag has a high calcium oxide content, the material has a certain humidity, and severe adhesion; it is very important to ensure that the slag falls from the feeding belt to the middle of the receiving belt. The deviation of the slag position from the center of the belt will not only cause the belt to deviate or even wear, but also affect the recycling rate of the slag and pollute the environment.

[0003] At present, in the traditional steel slag magnetic separation process, the initial material particle diameter is 0mm-300mm. After screening through 150m*150mm and 10mm*10mm belt feeding screens, large-particle materials of 10mm-150mm are obtained. The large-particle materials are transported to the processing procedure by belts. During the belt transportation process, the height difference between the feeding belt and the receiving belt is generally greater than two meters, and the material falls directly from the feeding belt through the cylindrical receiving hopper onto the upper surface of the receiving belt.

[0004] However, it was found during the use that the traditional technology still has the following defects:

[0005] 1. When large-particle materials (10mm-150mm) fall, they have a serious impact on the receiving hopper, causing the hopper to wear quickly and generate loud noise.

[0006] 2. Most of the materials fall directly onto the upper surface of the receiving belt, and the materials collide with the receiving belt, causing a large impact. The materials are difficult to keep in the center, causing the receiving belt to deviate and cause safety accidents.

[0007] 3. The receiving hopper has no interception effect on large materials. Large materials that have not been screened out fall directly onto the surface of the receiving belt and may scratch the belt.

[0008] The prior art discloses a dustproof material feeding and discharging device, publication number CN 215029883 U: The prior art staggeredly arranges horizontal baffle plates, and the distance between two adjacent baffle plates in the horizontal direction may be no less than 1.5 times the maximum size of the material, which is used to buffer the falling speed of the material, thereby reducing the impact force of the material; and, in the working process, firstly, crushed rubber particles are freely accumulated on the baffle plate to form a cushioning layer, and the cushioning layer has an inclination angle for guiding the material, so that it can not only guide the material to move downward, but also play a role in buffering the impact force of the material on the baffle plate.

[0009] However, in the above-mentioned prior art, the horizontal distance between two adjacent baffle plates may be no less than 1.5 times the maximum size of the material, resulting in the formation of a vertical channel without a baffle plate buffer inside the device. The material can fall vertically from this channel to the surface of the receiving device, resulting in a high-impact collision phenomenon. It can be seen that the prior art cannot effectively buffer the impact force of the material.

[0010] To this end, the present invention provides a belt-centered material receiving device that can effectively buffer the impact force of materials, reduce noise, and intercept large materials. Utility Model Content

[0011] The purpose of the utility model is to provide a belt-centered material receiving device to solve the technical problems raised in the above-mentioned background technology that large particle materials have a great impact on the receiving hopper when falling, which is easy to wear and generate noise; the materials directly impact the receiving belt, causing deviation and safety hazards; the receiving hopper lacks the ability to intercept large materials, which may scratch the belt and increase maintenance costs.

[0012] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0013] A belt-centered material receiving device comprises a receiving hopper located directly above a receiving belt, wherein the upper end of the receiving hopper is provided with a feeding port, and the lower end of the receiving hopper is provided with a discharging port; the inner cavity channel of the receiving hopper is a rectangular structure; a plurality of buffer plates are arranged in the inner cavity of the receiving hopper; the angle between the buffer plate and the horizontal plane is not equal to 0 degrees and 90 degrees; the buffer plate comprises:

[0014] A plurality of left wall buffer plates are arranged at different heights on the left side wall of the inner cavity;

[0015] A plurality of right wall buffer plates are arranged at different heights on the right side wall of the inner cavity; wherein:

[0016] The height of the right end of each left wall buffer plate is less than the height of the left side of the left wall buffer plate; the height of the right end of each right wall buffer plate is greater than the height of the left side of the right wall buffer plate, which preliminarily limits the material movement trajectory and prevents the material from sticking to the buffer plate and causing blockage; the inner cavity space between two adjacent left wall buffer plates is only provided with one right wall buffer plate; the inner cavity space between two adjacent right wall buffer plates is only provided with one left wall buffer plate; the distance between the unloading end of each buffer plate and the fixed wall of the buffer plate is greater than 0.5d, which is used to limit the movement path of the slag in the receiving hopper to an S-shaped path, and it cannot fall vertically to the discharge port; d is the distance from the left wall to the right wall of the inner cavity; the horizontal distance between the discharge end of the lowest buffer plate and the inner cavity side wall connected to the buffer plate is 0.5d-100mm, which can accurately make large particle materials of 10mm~150mm fall from the discharge port to the middle position of the receiving belt.

[0017] Preferably, the buffer plate is a rectangular plate, and the side wall of the buffer plate is welded to the inner wall of the receiving hopper to fix the buffer plate firmly in the receiving hopper to prevent the buffer plate from loosening during the material receiving process.

[0018] Preferably, a lining plate is provided on the upper surface of the buffer plate to reduce the impact force of the material on the buffer plate and the noise generated by the impact.

[0019] Preferably, the lining plate is made of a rubber belt, which can effectively absorb the kinetic energy of the material, and waste belts can be used.

[0020] Preferably, the lining plate and the buffer plate are connected by industrial adhesive bonding or bolt connection, which is used to improve the stability of the connection between the lining plate and the buffer plate.

[0021] Preferably, the minimum distance between the left wall buffer plate and the right wall buffer plate is 250 mm. Appropriate spacing can provide a larger passage space for the material, improve feeding efficiency, and at the same time block the passage of excessively large particles to prevent damage to the receiving belt.

[0022] Preferably, a plurality of left wall buffer plates are parallel to each other, and a plurality of right wall buffer plates are parallel to each other; and the distance between the unloading end of each buffer plate and the fixed wall of the buffer plate is 0.6d.

[0023] Preferably, the bottom end of the side wall of the receiving hopper is bent inward, and the bent inner wall and the lowermost buffer plate form a discharge port for limiting the falling direction of the material, further avoiding the possibility of the material deviating from the receiving belt when rolling down.

[0024] Preferably, the feed port is provided with a feeding mechanism.

[0025] Preferably, the feeding mechanism comprises a feeding belt and a roller, and the material falls into a receiving hopper from the end of the feeding belt.

[0026] Compared with the prior art, the beneficial effects of the utility model are:

[0027] 1. The utility model effectively solves the problem that when large-particle materials (10mm-150mm) fall, the receiving hopper has a serious impact, the receiving hopper wears quickly and generates a lot of noise by arranging a plurality of staggered left-wall buffer plates, right-wall buffer plates and lining plates on the inner wall of the rectangular receiving hopper. The buffer plates and lining plates absorb most of the kinetic energy of the falling materials, slow down the speed of the materials and the impact force on the receiving hopper and the receiving belt, and can better avoid the wear of the materials on the inner wall of the receiving hopper and the receiving belt; at the same time, the lining plate made of rubber belt can well absorb the noise generated by the material hitting the buffer plate.

[0028] 2. The utility model provides a buffer plate and a discharge port at the bottom of the receiving hopper, and the distance between the discharge end of each buffer plate and the fixed wall of the buffer plate is greater than 0.5d, thereby solving the problem that most of the materials directly fall on the upper surface of the receiving belt, the materials collide with the receiving belt, the impact is large, the materials are difficult to keep in the center, and the receiving belt deviates, causing safety accidents; a number of staggered left wall buffer plates, right wall buffer plates and lining plates absorb the kinetic energy of the falling materials and slow down the falling speed of the materials. The materials fall from the discharge port to the middle position of the upper surface of the receiving belt without adding strong impact force, and can be well kept in the center position without causing large displacement.

[0029] 3. The utility model sets the minimum distance between the left wall buffer plate and the right wall buffer plate to 250mm, and the distance between the unloading end of each buffer plate and the fixed wall of the buffer plate is greater than 0.5d, which can effectively intercept unscreened large steel columns and prevent the large steel columns from scratching the receiving belt and causing belt damage; the buffer plates staggered on the left and right make the material running trajectory in the receiving hopper S-shaped, and the large steel columns will be squeezed by the buffer plates on this path. Under squeezing, the buffer plates cannot pass through the receiving hopper along the S-shaped path, thereby intercepting the large steel columns. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the use status of the preferred embodiment of the utility model;

[0031] Figure 2 This is an axial cross-sectional view of a buffer plate in a preferred embodiment of the utility model;

[0032] Figure 3 It is a top view of the buffer plate in the preferred embodiment of the utility model.

[0033] In the figure: 1. roller; 2. feeding belt; 3. buffer plate; 4. lining plate; 5. receiving hopper; 6. feeding belt; 7. bolt. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. All other embodiments obtained by ordinary technicians in the field without creative work based on the embodiments of the utility model shall fall within the scope of protection of the utility model.

[0035] like Figure 1-Figure 3 As shown:

[0036] First embodiment: A belt-centered material receiving device, comprising a receiving hopper 5 located directly above a receiving belt 6, wherein the upper end of the receiving hopper 5 is provided with a feed port, and the lower end of the receiving hopper 5 is provided with a discharge port; the inner cavity channel of the receiving hopper 5 is a rectangular structure; a plurality of buffer plates 3 are arranged in the inner cavity of the receiving hopper 5; the angle between the buffer plate 3 and the horizontal plane is not equal to 0 degrees and 90 degrees, and the preferred angle in this embodiment is 40 degrees. During the magnetic separation of steel slag, the surface of the steel slag is moist and easy to stick and agglomerate. The angle of 40 degrees can not only buffer the impact force of the steel slag, but also guide the steel slag to move downward; the buffer plate 3 comprises:

[0037] A plurality of left wall buffer plates are arranged at different heights on the left side wall of the inner cavity;

[0038] A plurality of right wall buffer plates are arranged at different heights on the right side wall of the inner cavity; wherein:

[0039] The height of the right end of each left wall buffer plate is less than the height of the left side of the left wall buffer plate; the height of the right end of each right wall buffer plate is greater than the height of the left side of the right wall buffer plate, which preliminarily limits the movement trajectory of the slag and prevents the slag from sticking to the buffer plate and causing blockage; the inner cavity space between two adjacent left wall buffer plates is only provided with one right wall buffer plate; the inner cavity space between two adjacent right wall buffer plates is only provided with one left wall buffer plate; the distance between the unloading end of each buffer plate 3 and the fixed wall of the buffer plate 3 is greater than 0.5d, which is used to limit the movement path of the slag in the receiving hopper 5 to an S-shaped path, and it cannot fall vertically to the discharge port; d is the distance from the left wall to the right wall of the inner cavity; the horizontal distance between the discharge end of the lowest buffer plate 3 and the inner cavity side wall connected to the buffer plate 3 is 0.5d-100mm, and large-particle slag of 10mm~150mm can be accurately made to fall from the discharge port to the middle position of the receiving belt 6.

[0040] Second embodiment: On the basis of the above-mentioned first embodiment, in order to firmly fix the buffer plate 3 and prevent the buffer plate 3 from loosening when receiving materials, the buffer plate 3 is a rectangular plate, and the side wall of the buffer plate 3 is welded to the inner wall of the receiving hopper 5.

[0041] The third embodiment: Based on the above-mentioned first embodiment, in order to reduce the impact force of the material on the buffer plate 3 and the noise generated by the impact, a lining plate 4 is provided on the upper surface of the buffer plate 3 to avoid the wear of the buffer plate 3 caused by the impact of the material on the buffer plate 3.

[0042] Fourth embodiment: Based on the third embodiment, the material of the lining plate 4 is a rubber belt, which can effectively absorb the kinetic energy of the material, and a waste belt can be used.

[0043] Fifth embodiment: On the basis of the fourth embodiment, in order to improve the stability of the connection between the lining plate 4 and the buffer plate 3, the lining plate 4 and the buffer plate 3 are connected by industrial adhesive or bolts 7.

[0044] Sixth embodiment: On the basis of the above-mentioned first embodiment, in order to provide the hopper with a larger passing space for granular steel slag of 10mm to 150mm and intercept granular steel slag of too large size, the minimum distance between the left wall buffer plate and the right wall buffer plate is 250mm.

[0045] Seventh embodiment: On the basis of the above-mentioned first embodiment, a plurality of left wall buffer plates are parallel to each other, and a plurality of right wall buffer plates are parallel to each other; the distance between the unloading end of each buffer plate and the fixed wall of the buffer plate is 0.6d.

[0046] Eighth embodiment: On the basis of the above-mentioned first embodiment, in order to further limit the falling direction of the material, the bottom end of the side wall of the receiving hopper 5 is bent inward, and the bent inner wall and the lowermost buffer plate 3 form a discharge port, which further avoids the possibility of the material deviating from the receiving belt 6 when rolling down.

[0047] Ninth embodiment: Based on the above-mentioned first embodiment, the feed port is provided with a feeding mechanism.

[0048] The tenth embodiment: Based on the ninth embodiment, the feeding mechanism includes a feeding belt 2 and a roller 1, and the material falls into the receiving hopper 5 from the end of the feeding belt 2.

[0049] The utility model provides a belt-centered material receiving device, comprising a rectangular material receiving hopper 5, a plurality of buffer plates 3 are arranged on the left and right walls of the inner cavity of the material receiving hopper 5, the angle between each buffer plate 3 and the horizontal plane is not equal to 0 degrees and 90 degrees, the right end height of each left wall buffer plate is less than the left side height of the left wall buffer plate; the right end height of each right wall buffer plate is greater than the left side height of the right wall buffer plate; the inner cavity space between two adjacent left wall buffer plates is only provided with one right wall buffer plate; the inner cavity space between two adjacent right wall buffer plates is only provided with one Left wall buffer plate; the distance between the unloading end of each buffer plate 3 and the fixed wall of the buffer plate 3 is 0.6d, d is the distance from the left wall to the right wall of the inner cavity; the horizontal distance between the discharge end of the lowest buffer plate 3 and the side wall of the inner cavity connected to the buffer plate 3 is 0.5d-100mm; the buffer plate 3 is a rectangular plate, the side wall of the buffer plate 3 and the inner wall of the receiving hopper 5 are welded to each other, and a lining plate 4 is provided on the upper surface of the buffer plate 3. The material of the lining plate 4 is a rubber belt, and the connection method between the lining plate 4 and the buffer plate 3 is industrial adhesive bonding or bolt 7 connection.

[0050] Working principle:

[0051] During the operation of the belt-centered receiving device, the feeding mechanism is arranged at the feeding port of the receiving hopper 5, and the steel slag on the upper surface of the feeding belt 2 of the feeding mechanism moves to the end of the feeding belt 2 driven by the roller 1, and the steel slag falls into the receiving hopper 5 from the feeding port; the steel slag is in the receiving hopper 5, and since the buffer plate 3 is arranged obliquely, the steel slag is prevented from sticking to the buffer plate and causing blockage; and the distance between the unloading end of each buffer plate 3 and the fixed wall of the buffer plate 3 is greater than 0.5d, and the steel slag will roll down along the S-shaped path between the left wall buffer plate and the right wall buffer plate; during the rolling process, the steel slag will collide with each buffer plate 3 in turn, but since the buffer plate 3 is covered with a lining plate 4, the impact force and noise can be effectively reduced, and since the minimum distance between the left wall buffer plate and the right wall buffer plate is 250mm, it can prevent large steel columns but does not affect the required steel slag from passing through; the steel slag rolls down along the buffer plate 3 to the lowest discharge port, and since the discharge port is arranged at 0.5d-100mm, the steel slag can be accurately delivered to the middle of the receiving belt 6. After the steel slag particles with a diameter of 10mm to 150mm enter the receiving hopper 5, they move along the buffer plate 3 in an S-shaped path, fall from the discharge port into the middle position of the receiving belt 6, and are sent to the next station for subsequent processing; if large steel slag enters, it will be blocked by the buffer plate 3 to prevent scratching the belt.

[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A belt-centered material receiving device, comprising a receiving hopper (5) located directly above a receiving belt (6), wherein the upper end of the receiving hopper (5) is provided with a feed inlet, and the lower end of the receiving hopper (5) is provided with a discharge outlet; characterized in that: The inner cavity channel of the receiving hopper (5) is a rectangular structure; a plurality of buffer plates (3) are arranged in the inner cavity of the receiving hopper (5); the angle between the buffer plates (3) and the horizontal plane is not equal to 0 degrees and 90 degrees; the buffer plates (3) include: A plurality of left wall buffer plates are arranged at different heights on the left side wall of the inner cavity; A plurality of right wall buffer plates are arranged at different heights on the right side wall of the inner cavity; wherein: The height of the right end of each left wall buffer plate is less than the height of the left side of the left wall buffer plate; the height of the right end of each right wall buffer plate is greater than the height of the left side of the right wall buffer plate; the inner cavity space between two adjacent left wall buffer plates is provided with only one right wall buffer plate; the inner cavity space between two adjacent right wall buffer plates is provided with only one left wall buffer plate; the distance between the unloading end of each buffer plate and the fixed wall of the buffer plate is greater than 0.5d; d is the distance from the left side wall to the right side wall of the inner cavity; the horizontal distance between the unloading end of the lowest buffer plate (3) and the inner cavity side wall to which the buffer plate (3) is connected is 0.5d-100mm.

2. The belt-centered material receiving device according to claim 1, characterized in that: The buffer plate (3) is a rectangular plate, and the side wall of the buffer plate (3) and the inner wall of the receiving hopper (5) are welded to each other.

3. The belt-centered material receiving device according to claim 1, characterized in that: A lining plate (4) is provided on the upper surface of the buffer plate (3).

4. The belt-centered material receiving device according to claim 3 is characterized in that: The material of the lining plate (4) is a rubber belt.

5. The belt-centered material receiving device according to claim 4, characterized in that: The lining plate (4) and the buffer plate (3) are connected by industrial adhesive bonding or bolt (7).

6. The belt-centered material receiving device according to claim 1, characterized in that: The minimum distance between the left wall buffer plate and the right wall buffer plate is 250 mm; the distance between the unloading end of each buffer plate and the fixed wall of the buffer plate is 0.6d.

7. The belt-centered material receiving device according to claim 1, characterized in that: A plurality of left wall buffer plates are parallel to each other, and a plurality of right wall buffer plates are parallel to each other.

8. The belt-centered material receiving device according to claim 1, characterized in that: The bottom end of the side wall of the receiving hopper (5) is bent inwardly, and the bent inner wall and the lowermost buffer plate (3) form a discharge port.

9. The belt-centered material receiving device according to claim 1, characterized in that: The feed port is provided with a feeding mechanism.

10. The belt-centered material receiving device according to claim 9, characterized in that: The feeding mechanism comprises a feeding belt (2) and a roller (1).

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