Auxiliary maintenance device for box-type substation

By designing a height-adjustable tray and a gas detection and early warning system, the problem of non-adjustable height of the existing box-type substation auxiliary maintenance device placement plate is solved, improving the convenience and safety of maintenance.

CN222389507UActive Publication Date: 2025-01-24WANKAI INTELLIGENT ELECTRIC CO LTD
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Patent Information

Application Number
CN202421332489.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-01-24
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The installation height of the existing box-type substation auxiliary maintenance device is not adjustable, which is difficult to meet the maintenance needs of box-type transformers.

Method used

A box -type substation auxiliary maintenance device is designed, including the carrier department and the testing department. The carrier department rotates through the motor drive screw, which drives the bracket and pallet to rise in vertical direction to achieve the height of the tray. The detection department is equipped with a gas detection sensor and sound light alarm for detecting and warning harmful gas leakage.

Benefits of technology

Through the height-adjustable tray, workers can easily access tools and parts to meet the maintenance needs of box-type transformers. Gas detection and early warning systems improve safety during maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of box-type substation maintenance, in particular to an auxiliary maintenance device for a box-type substation, which comprises a hollow base, a rotating shaft is rotatably mounted in the base, two worms are coaxially connected to the rotating shaft through keys, and a motor for driving the rotating shaft to rotate is mounted on the rear end surface of the base; the motor drives the lead screw to rotate, along with rotation of the lead screw, the supports on the two sides can ascend and descend in the vertical direction, the supports can synchronously drive the tray to ascend and descend, when a worker works at a high place, the height of the tray is increased, then the worker can conveniently take and place tools, parts and the like, the overhaul requirement of the box transformer substation is met, and better convenience is provided for the worker. Through arrangement of the maintenance part, under the action of a gas detection sensor, harmful gas leakage can be detected in time, under the action of an audible and visual alarm, early warning can be performed in time when the harmful gas leaks, and then the safety in the box transformer substation maintenance process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of box-type transformer maintenance, in particular to an auxiliary maintenance device for a box-type transformer substation. Background Art

[0002] Box-type substation, also known as prefabricated substation or prefabricated substation, is a kind of high-voltage switchgear, distribution transformer and low-voltage distribution device, which are prefabricated indoor and outdoor compact distribution equipment arranged in a certain wiring scheme. During the use of box-type substation, daily maintenance is essential to ensure the normal operation of box-type substation.

[0003] The utility model patent with authorization announcement number CN209250032U discloses an auxiliary device for substation operation and maintenance, which comprises a base and a shell, the top of the base is fixedly installed with a shell, the bottom surface of the shell is fixedly installed with two groups of hydraulic telescopic rods, the output end of the hydraulic telescopic rod is fixedly installed with a push rod extending out of the shell through a mounting plate, the top of the push rod is fixedly installed with a support plate, and the top of the support plate is fixedly installed with a guardrail, an escalator is fixedly installed on the back of the shell, a box is fixedly installed on the other side of the shell, and two groups of winding rods are fixedly installed on the bottom surface of the box, two groups of placement plates are fixedly installed above the winding rods, a push-pull structure is fixedly installed on the base on the other side of the shell, a placement groove is provided inside the base, and a battery is fixedly installed inside the placement groove, a walking wheel is fixedly installed on the bottom of the base, and a manual telescopic rod is fixedly installed on the bottom of the base outside the walking wheel. Compared with traditional auxiliary devices, the auxiliary device for substation operation and maintenance is equipped with a hydraulic telescopic rod that enables the device to achieve the function of automatic lifting and retraction through a push rod. The staff can adjust the device according to the actual maintenance height, which improves the functionality of the device and reduces limitations. A support plate is provided through a guardrail to facilitate the staff to work at heights, avoid or reduce the situation of working on ladders, and improve the convenience and safety of the staff during operation. A box is provided to facilitate the staff to place the corresponding operating devices through a winding rod and a placement plate, which effectively achieves the effect of separating the devices from the wires and improves the working efficiency of the staff. The device is equipped with walking wheels to make it easier to use. The staff can move the device according to the actual situation, which improves the flexibility of the device, expands the scope of application, and facilitates popularization and use.

[0004] Although the placement plate provided on the auxiliary device for operation and maintenance of the substation is convenient for the staff to place the corresponding operating devices, the device still has the following problems in actual use: the placement plate of the device is fixedly installed and the installation height cannot be adjusted. During the maintenance process, when the staff are working at a height, not only are the tools placed on the placement plate difficult for the staff to use, but the parts disassembled by the staff during the maintenance process are also difficult to place on the placement plate. Therefore, the setting of the placement plate is difficult to meet the maintenance needs of the box-type substation. In view of this, we propose an auxiliary maintenance device for box-type substations. Utility Model Content

[0005] The utility model aims to provide a box-type substation auxiliary maintenance device to solve the problem that the installation height of the placement plate proposed in the above background technology cannot be adjusted and it is difficult to meet the maintenance requirements of the box-type substation.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A box-type substation auxiliary maintenance device comprises a hollow base, a rotating shaft is rotatably installed inside the base, two worms are coaxially keyed on the rotating shaft, and a motor for driving the rotating shaft to rotate is installed on the rear end surface of the base;

[0008] A loading part is provided at the rear side of the top of the base, and the loading part includes two supports which are symmetrical and fixed to the base, a screw is rotatably installed in the inner cavity of the support, the bottom end of the screw penetrates into the base and is coaxially keyed to a worm gear, and the worm gear is meshed with the worm; a tray with an open top is provided above the two supports, and two brackets are fixed at the bottom of the tray, the bottom ends of the brackets are slidably connected to the inner cavity of the support, and the screw is threadedly connected to the bottom ends of the brackets;

[0009] A detection part is provided at the front side of the top of the base, and the detection part includes a hollow shell which is fixedly connected to the base, and an air inlet hole and an exhaust hole are respectively provided at the upper and lower ends of the front end surface of the shell; an air inlet cavity and an exhaust cavity are provided at the upper and lower sides of the interior of the shell; a gas detection sensor is installed in the exhaust cavity, and the air inlet of the gas detection sensor is connected to the air inlet cavity, and a controller is also installed on the inner wall of the exhaust cavity; an audible and visual alarm is also installed on the front end surface of the shell, and a fan connected to the exhaust hole is installed below the audible and visual alarm.

[0010] Preferably, a guide frame is installed at the top end of the rear end surface of the shell; a height-adjustable slide board is slidably installed at the opening of the guide frame, a horizontally arranged cross board is installed at the top end of the slide board, and an angle-adjustable lighting lamp is installed at the top of the cross board.

[0011] Preferably, two reinforcing ribs are fixed at the connection between the support and the base by bolts, and the reinforcing ribs are fixedly connected to the support.

[0012] Preferably, the cross-section of the bracket is U-shaped, and the bracket is fixedly connected to the tray by bolts.

[0013] Preferably, a limiting bolt is threadedly connected at the center of the guide frame; a plurality of fixing holes distributed in the vertical direction are provided on the slide plate, and the ends of the limiting bolts are plug-fitted into the corresponding fixing holes.

[0014] Preferably, a blocking net is installed at the air inlet, and the blocking net has a hollow structure.

[0015] Preferably, a notch is provided at the top edge of the tray, and the tray is made of stainless steel.

[0016] Preferably, the cross-section of the guide frame is U-shaped, and the guide frame is fixedly connected to the shell by bolts.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. Through the loading part: the motor drives the screw to rotate. As the screw rotates, the brackets on both sides can be raised and lowered in the vertical direction. The brackets can synchronously drive the tray to rise and fall. When the staff is working at a high place, the height of the tray is raised, which makes it convenient for the staff to take and put tools and parts, etc., meeting the maintenance needs of the box transformer and improving the convenience for the staff;

[0019] 2. Through the maintenance section set up: With the help of gas detection sensors, harmful gas leakage can be detected in time, and with the help of sound and light alarms, timely warning can be given when harmful gas leaks, thereby improving the safety of the transformer maintenance process;

[0020] 3. The height-adjustable lighting is set up to provide lighting for the maintenance of the box transformer, thus improving the convenience of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a cross-sectional view of the overall structure of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the carrying part of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the maintenance part in the utility model.

[0025] In the figure:

[0026] 1. Base; 10. Rotating shaft; 11. Worm; 12. Motor;

[0027] 2. Carrying part; 20. Support; 21. Guide rod; 22. Screw rod; 23. Worm gear; 24. Bracket; 25. Tray; 251. Notch;

[0028] 3. Detection unit; 30. Shell; 301. Air inlet cavity; 302. Exhaust cavity; 303. Air inlet hole; 31. Blocking net; 32. Gas detection sensor; 33. Controller; 34. Fan; 35. Sound and light alarm; 36. Guide frame; 37. Limit bolt; 4. Slide plate; 40. Fixing hole; 41. Horizontal plate; 42. Lighting lamp. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] This embodiment provides a technical solution:

[0031] See also Figure 1-Figure 4 As shown, a box-type substation auxiliary maintenance device includes a hollow base 1, a rotating shaft 10 is rotatably installed inside the base 1, two worms 11 are coaxially keyed to the rotating shaft 10, and a motor 12 for driving the rotating shaft 10 to rotate is installed on the rear end surface of the base 1; a loading part 2 is provided on the top rear side of the base 1, and the loading part 2 includes two symmetrical supports 20 fixed to the base 1, a screw rod 22 is rotatably installed in the inner cavity of the support 20, the bottom end of the screw rod 22 penetrates into the base 1 and is coaxially keyed to a worm wheel 23, and the worm wheel 23 is meshed with the worm 11; a tray 25 with a top opening is provided above the two supports 20, and two brackets 24 are fixed to the bottom of the tray 25, the bottom end of the bracket 24 is slidably connected to the inner cavity of the support 20, and the screw rod 22 is slidably connected to the support 20. The bottom end of the frame 24 is threadedly connected; a detection unit 3 is provided at the front side of the top of the base 1, and the detection unit 3 includes a hollow shell 30 fixedly connected to the base 1, and the front end surface of the shell 30 is respectively provided with an air inlet 303 and an exhaust hole at the upper and lower ends; the interior of the shell 30 is provided with an air inlet cavity 301 and an exhaust cavity 302 at the upper and lower sides; a gas detection sensor 32 is installed in the exhaust cavity 302, and the gas detection sensor 32 is fixedly connected to the inner wall of the exhaust cavity 302 by bolts, and the air inlet of the gas detection sensor 32 is connected to the air inlet cavity 301, and a controller 33 is also installed on the inner wall of the exhaust cavity 302; an audible and visual alarm 35 is also installed on the front end surface of the shell 30, and a fan 34 connected to the exhaust hole is installed below the audible and visual alarm 35.

[0032] Furthermore, a guide frame 36 is installed at the top of the rear end surface of the housing 30; a height-adjustable slide plate 4 is slidably installed at the opening of the guide frame 36, a horizontally arranged cross plate 41 is installed at the top of the slide plate 4, and an angle-adjustable lighting lamp 42 is installed at the top of the cross plate 41. This design facilitates the lighting lamp 42 to better illuminate the inspection area.

[0033] In this embodiment, two reinforcing ribs are fixed at the connection between the support 20 and the base 1 by bolts, and the reinforcing ribs are fixedly connected to the support 20. The provision of the reinforcing ribs increases the reliability of the support 20 and the base 1.

[0034] In this embodiment, the cross-section of the bracket 24 is U-shaped, and the bracket 24 is fixedly connected to the tray 25 by bolts. The bolt fixing method ensures the installation reliability of the bracket 24 and the tray 25, and ensures the supporting effect of the tray 25.

[0035] In this embodiment, a limit bolt 37 is threadedly connected at the center of the guide frame 36; a plurality of fixing holes 40 distributed in the vertical direction are provided on the slide plate 4, and the ends of the limit bolts 37 are plugged into and matched with the corresponding fixing holes 40. This design facilitates the adjustment of the height of the lighting lamp 42, meeting the lighting requirements for maintenance at different heights.

[0036] In this embodiment, a blocking net 31 is installed at the air inlet 303, and the blocking net 31 is a hollow structure. The setting of the blocking net 31 can prevent foreign objects such as flying insects from the outside from entering the interior of the housing 30.

[0037] In this embodiment, a notch 251 is provided at the top edge of the tray 25, and the tray 25 is made of stainless steel. The notch 251 is provided to facilitate users to take and place tools and parts.

[0038] In this embodiment, the cross-section of the guide frame 36 is U-shaped, and the guide frame 36 is fixedly connected to the housing 30 by bolts. The bolt fixing method ensures the installation reliability of the guide frame 36, and the U-shaped design is conducive to adjusting the height of the slide plate 4.

[0039] It should be added that, in the present embodiment, two guide rods 21 are fixedly connected in the inner cavity of the support 20 by bolts. The guide rods 21 pass through the bottom end of the bracket 24 and are slidably connected to the bracket 24. The setting of the guide rods 21 guides the lifting and lowering of the bracket 24, thereby ensuring the stability of the lifting and lowering of the bracket 24 and the tray 25.

[0040] It is worth noting that the gas detection sensor 32 and the motor 12 involved in this embodiment are existing conventional technologies and will not be described in detail here.

[0041] When in use, the user first turns on the power of the motor 12, and the motor 12 starts to work. The output shaft of the motor 12 rotates to drive the rotating shaft 10 and the worm 11 to rotate. Since the worm 11 is meshed with the worm wheel 23, the worm wheel 23 rotates and drives the screw 22 to rotate. With the rotation of the screw 22, the bracket 24 moves upward and drives the tray 25 to move upward. When the tray 25 moves to the maintenance position, the user stops the power of the motor 12.

[0042] When it is necessary to detect the gas in the box transformer area, the user first connects the power supply of the fan 34 and the gas detection sensor 32. The fan 34 drives the air flow, and the air flow enters the air inlet cavity 301 through the air inlet hole 303 and enters the gas detection sensor 32. The gas detection sensor 32 detects the gas. When the gas detection sensor 32 detects the presence of smoke or harmful gas, the gas detection sensor 32 sends a signal to the controller 33, and the controller 33 controls the operation of the sound and light alarm 35, and the sound and light alarm 35 immediately issues a sound and light warning.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A box-type substation auxiliary maintenance device, comprising a hollow base (1), characterized in that: A rotating shaft (10) is rotatably mounted inside the base (1), two worm gears (11) are coaxially keyed to the rotating shaft (10), and a motor (12) for driving the rotating shaft (10) to rotate is mounted on the rear end surface of the base (1); A loading part (2) is provided at the rear side of the top of the base (1), and the loading part (2) includes two symmetrical supports (20) fixed to the base (1), a screw (22) is rotatably installed in the inner cavity of the support (20), the bottom end of the screw (22) penetrates into the base (1) and is coaxially keyed to a worm gear (23), and the worm gear (23) is meshed with the worm (11); a tray (25) with an open top is provided above the two supports (20), and two brackets (24) are fixed at the bottom of the tray (25), the bottom end of the bracket (24) is slidably connected to the inner cavity of the support (20), and the screw (22) is threadedly connected to the bottom end of the bracket (24); A detection unit (3) is provided at the front side of the top of the base (1), and the detection unit (3) comprises a hollow shell (30) fixedly connected to the base (1), and the front end surface of the shell (30) is provided with an air inlet (303) and an air outlet respectively at the upper and lower ends; the interior of the shell (30) is provided with an air inlet cavity (301) and an air outlet cavity (302) at the upper and lower sides; a gas detection sensor (32) is installed in the air outlet cavity (302), and the air inlet of the gas detection sensor (32) is connected to the air inlet cavity (301), and a controller (33) is also installed on the inner wall of the air outlet cavity (302); an audible and visual alarm (35) is also installed at the front end surface of the shell (30), and a fan (34) connected to the air outlet is installed below the audible and visual alarm (35).

2. The auxiliary maintenance device for box-type substation according to claim 1 is characterized in that: A guide frame (36) is installed at the top end of the rear end surface of the housing (30); a height-adjustable slide plate (4) is slidably installed at the opening of the guide frame (36); a horizontally arranged cross plate (41) is installed at the top end of the slide plate (4), and an angle-adjustable lighting lamp (42) is installed at the top of the cross plate (41).

3. The auxiliary maintenance device for box-type substation according to claim 1 is characterized in that: Two reinforcing ribs are fixed at the connection between the support (20) and the base (1) by bolts, and the reinforcing ribs are fixedly connected to the support (20).

4. The auxiliary maintenance device for box-type substation according to claim 1 is characterized in that: The cross-sectional shape of the bracket (24) is U-shaped, and the bracket (24) is fixedly connected to the tray (25) by bolts.

5. The auxiliary maintenance device for box-type substation according to claim 2 is characterized in that: The center of the guide frame (36) is threadedly connected with a limit bolt (37); a plurality of fixing holes (40) distributed in the vertical direction are provided on the slide plate (4), and the ends of the limit bolts (37) are plugged into and matched with the corresponding fixing holes (40).

6. The auxiliary maintenance device for box-type substation according to claim 1 is characterized in that: A blocking net (31) is installed at the air inlet (303), and the blocking net (31) is a hollow structure.

7. The auxiliary maintenance device for box-type substation according to claim 1 is characterized in that: A notch (251) is provided at the top edge of the tray (25), and the tray (25) is made of stainless steel.

8. The auxiliary maintenance device for box-type substation according to claim 2 is characterized in that: The cross-sectional shape of the guide frame (36) is U-shaped, and the guide frame (36) is fixedly connected to the housing (30) by means of bolts.

Citation Information

Patent Citations

  • Auxiliary device for substation operation and maintenance

    CN209250032U