Concentration compensation device for photovoltaic glass coating production
By designing automatic detection supplementary devices in the photovoltaic glass coating production process, the AR coating liquid is returned to the liquid supply barrel, and the diluent is replenished in real time to solve the problem of insufficient concentration monitoring and compensation in existing technologies. More efficient liquid ratio and concentration control.
Patent Information
- Application Number
- CN202323118588.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-20
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-11-20
AI Technical Summary
The existing photovoltaic glass coating production process is insufficient in real-time during concentration monitoring and compensation, which consumes time and affects production efficiency.
Design an automatic detection and replenishment device to return the AR coating liquid to the liquid supply barrel containing the original solution. The diluent will continue to enter the liquid supply barrel through the diluent supply pipe until the diluent is replenished to the set standard. Real-time concentration compensation is achieved.
Time to shorten the liquid ratio, improve real -time, reduce equipment investment, and ensure the concentration value required for coating production.
Smart Images

Figure CN222389745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing packaging glass for solar cells, in particular to a concentration compensation device for photovoltaic glass coating production. Background Art
[0002] The existing photovoltaic glass coating production process adopts the roller coating method, and its working principle is to mix the AR coating liquid and the diluent first and then supply them to the coating machine. A compensation device is disclosed in Chinese patent CN202766416U, and particularly relates to a real-time concentration compensation device for glass liquid phase coating production. The AR coating liquid stock barrel is injected into the liquid supply barrel through the injection supply pump, and the liquid supply barrel is connected to the roller coater by using the liquid supply pump. The AR coating liquid reflux groove in the roller coater is injected into the mixing detection barrel, and the mixing detection barrel is connected to the automatic detection replenishment machine through the AR coating liquid inlet supply pump, and the diluent barrel is connected to the automatic detection replenishment machine through the diluent outlet supply pump, and the mixing detection barrel is connected to the automatic detection replenishment machine through the diluent outlet supply pump, and the mixing detection barrel is connected to the automatic detection replenishment machine through the diluent outlet supply pump, and the liquid supply barrel is connected to the automatic detection replenishment machine through the AR coating liquid outlet supply pump.
[0003] The concentration monitoring of this system requires that the liquid refluxed from the coating machine and the diluent be sent into a mixed detection barrel. After the detection is completed, a certain amount of diluent is added to the liquid supply barrel through proportioning and then mixed with the original liquid. This process is time-consuming and the real-time performance is not high enough. Utility Model Content
[0004] The purpose of the utility model is to provide a concentration compensation device for photovoltaic glass coating production. By designing an automatic detection and replenishment device, the concentration of the mixed liquid is controlled and adjusted so that the real-time concentration can be compensated, while shortening the liquid proportioning time and improving the real-time performance.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concentration compensation device for photovoltaic glass coating production, comprising an AR stock liquid barrel, a coating machine, a diluent barrel and a liquid supply barrel, a stock liquid supply pipe is connected between the AR stock liquid barrel and the liquid supply barrel, a diluent liquid supply pipe is connected between the diluent barrel and the liquid supply barrel, an automatic detection and replenishing machine and a return pipe are respectively connected to the top of the liquid supply barrel, an AR coating liquid reflux groove is provided at one end of the coating machine, one end of the return pipe is connected to the AR coating liquid reflux groove, a mixed coating liquid supply pipe is connected between the liquid supply barrel and the coating machine, and liquid supply pumps are installed in the pipelines of the stock liquid supply pipe, the diluent supply pipe, the return pipe and the mixed coating liquid supply pipe.
[0006] Preferably, the bottom of the AR coating liquid reflux groove is arranged in an inverted trapezoidal shape, and the liquid return pipe is connected to the bottom of the AR coating liquid reflux groove.
[0007] Preferably, a stirring unit is installed in the liquid supply barrel, and liquid supply valves are installed in the pipelines of the original liquid supply pipe, the diluent supply pipe, the return pipe and the mixed coating liquid supply pipe.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] The utility model uses a liquid supply barrel to replace the original mixing barrel, connects the return pipe to the liquid supply barrel, makes the AR coating liquid flow back into the liquid supply barrel filled with the original liquid, automatically detects the supplementer to directly measure and compare the mixed liquid mixed with the return liquid, and makes the diluent continue to enter the liquid supply barrel through the diluent liquid supply pipe until the diluent is supplemented to the set standard, then the diluent supplement is stopped, and real-time detection is performed while supplementing. This method does not require the original liquid and the return liquid to be mixed and proportioned in the mixing barrel and then the diluent is supplemented by the automatic detection supplementer. The diluent can be directly input into the liquid supply barrel and measured at the same time, thus shortening the proportioning time and reducing the investment in equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a system diagram of the utility model.
[0011] In the figure: 1. AR raw liquid barrel; 2. Coating machine; 3. Diluent barrel; 4. Liquid supply barrel; 5. Raw liquid supply pipe; 6. Diluent supply pipe; 7. Automatic detection and replenishing machine; 8. Liquid return pipe; 9. AR coating liquid reflux tank; 10. Mixed coating liquid supply pipe; 11. Liquid supply pump; 12. Mixing unit; 13. Liquid supply valve. DETAILED DESCRIPTION
[0012] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0013] See also Figure 1The utility model provides a technical solution: a concentration compensation device for photovoltaic glass coating production, comprising an AR stock liquid barrel 1, a coating machine 2, a diluent barrel 3 and a liquid supply barrel 4, a stock liquid supply pipe 5 is connected between the AR stock liquid barrel 1 and the liquid supply barrel 4, a diluent supply pipe 6 is connected between the diluent barrel 3 and the liquid supply barrel 4, the top of the liquid supply barrel 4 is respectively connected with an automatic detection and replenishing machine 7 and a return pipe 8, an AR coating liquid reflux groove 9 is provided at one end of the coating machine 2, one end of the return pipe 8 is connected to the AR coating liquid reflux groove 9, a mixed coating liquid supply pipe 10 is connected between the liquid supply barrel 4 and the coating machine 2, and a liquid supply pump 11 is installed in the pipelines of the stock liquid supply pipe 5, the diluent supply pipe 6, the return pipe 8 and the mixed coating liquid supply pipe 10.
[0014] The bottom of the AR coating liquid reflux groove 9 is arranged in an inverted trapezoidal shape, and the liquid return pipe 8 is connected to the bottom of the AR coating liquid reflux groove 9 .
[0015] The liquid supply barrel 4 is provided with a stirring unit 12, and the original liquid supply pipe 5, the diluent supply pipe 6, the return pipe 8 and the mixed coating liquid supply pipe 10 are provided with a liquid supply valve 13; the liquid delivery in each pipe is controlled by providing the liquid supply valve 13. The liquid supply barrel 4 replaces the traditional mixing barrel, and the stirring unit 12 is installed in the liquid supply barrel 4 to accelerate the mixing of the diluent and the original liquid.
[0016] During use, the AR coating liquid stock barrel is injected into the liquid supply barrel 4 through the liquid supply pump 11, and the reflux liquid in the AR coating liquid reflux tank 9 in the coating machine 2 is injected into the liquid supply barrel 4. The liquid supply barrel 4 is connected with the automatic detection and replenishing machine 7 through the liquid supply pump 11, and the diluent barrel is connected with the automatic detection and replenishing machine 7 through the diluent outlet liquid supply pump 11. The automatic detection and replenishing machine 7 adds the amount of diluent according to the concentration in the liquid supply barrel 4. The AR coating liquid refluxes into the liquid supply barrel 4 filled with the stock liquid. The automatic detection replenisher directly measures and compares the mixed liquid mixed with the reflux liquid, and allows the diluent to continue to enter the liquid supply barrel 4 through the diluent supply pipe 6 until the diluent is replenished to the set standard. The diluent replenishment stops and real-time detection is performed while replenishing. This method does not require the stock liquid and the reflux liquid to be mixed and proportioned in the mixing barrel and then supplemented with the diluent through the automatic detection and replenishing machine 7. The diluent can be directly input into the liquid supply barrel 4 and measured at the same time, shortening the proportioning time, thereby ensuring the concentration value required for coating production.
[0017] The real-time concentration compensation device has a compact structure and can shorten the time for liquid transportation and proportioning by reducing the mixing barrel equipment, thereby improving real-time performance and ensuring production efficiency and product quality.
[0018] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concentration compensation device for photovoltaic glass coating production, characterized in that: The invention comprises an AR raw liquid barrel (1), a coating machine (2), a diluent barrel (3) and a liquid supply barrel (4); a raw liquid supply pipe (5) is connected between the AR raw liquid barrel (1) and the liquid supply barrel (4); a diluent supply pipe (6) is connected between the diluent barrel (3) and the liquid supply barrel (4); the top of the liquid supply barrel (4) is respectively connected to an automatic detection and replenishing machine (7) and a return pipe (8); an AR coating liquid reflux groove (9) is arranged at one end of the coating machine (2); one end of the return pipe (8) is connected to the AR coating liquid reflux groove (9); a mixed coating liquid supply pipe (10) is connected between the liquid supply barrel (4) and the coating machine (2); and a liquid supply pump (11) is installed in the pipelines of the raw liquid supply pipe (5), the diluent supply pipe (6), the return pipe (8) and the mixed coating liquid supply pipe (10).
2. The concentration compensation device for photovoltaic glass coating production according to claim 1, characterized in that: The bottom of the AR coating liquid reflux groove (9) is arranged in the shape of an inverted trapezoidal platform, and the liquid return pipe (8) is connected to the bottom of the AR coating liquid reflux groove (9).
3. The concentration compensation device for photovoltaic glass coating production according to claim 2 is characterized in that: The liquid supply barrel (4) is provided with a stirring unit (12), and the original liquid supply pipe (5), the diluent supply pipe (6), the return liquid pipe (8) and the mixed coating liquid supply pipe (10) are all provided with liquid supply valves (13).
Citation Information
Patent Citations
Real-time concentration compensating device for production of vitreous humour phase coating
CN202766416U