Spraying device for foamed asphalt concrete pavement construction

By designing a foam asphalt spraying device that combines driving motors, shafts, elliptical rods, rammed blocks, and flattening wheels, the synchronization of spraying and consolidation is achieved, which solves the problem of being unable to spray and compact the existing device. Construction efficiency and reduction of costs.

CN222390195UActive Publication Date: 2025-01-24CHANGCHUN INST OF TECH
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Patent Information

Application Number
CN202420125279.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2025-01-24
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

The existing foam asphalt spraying device cannot be compacted while spraying during the spraying process, resulting in reduced construction efficiency and increased cost.

Method used

A spraying device for foamed asphalt concrete pavement construction is designed, which uses a combination of a drive motor, a rotating shaft, an elliptical rod, a compacting block and a flattening roller to achieve simultaneous spraying and compaction.

Benefits of technology

Through synchronous spraying and consolidation, the time for operators has been saved, the construction cost is reduced, and the construction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222390195U_ABST
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Abstract

The utility model belongs to the technical field of pavement construction equipment, and discloses a spraying device for foamed asphalt concrete pavement construction, which comprises a bottom plate, two sides of the bottom of the bottom plate are fixedly connected with mounting plates, the front of each mounting plate is fixedly provided with a driving motor, and the other end of the output shaft of each driving motor is fixedly connected with a rotating shaft. Through the arrangement of the driving motor, the rotating shaft, the elliptical rod, the tamping block and the flattening roller, an operator starts the driving motor to enable the rotating shaft to drive the elliptical rod to rotate, the tamping block is pushed to move upwards under the limiting action of the fixed plate and the movable plate, and when the elliptical rod leaves the outer surface of the tamping block, the flattening roller is pressed. When the device moves, the tamping block can smash an asphalt layer under the action of gravity to conduct tamping treatment on the asphalt layer, meanwhile, in the moving process of the device, the flattening roller can rotate to flatten the road surface, spraying, tamping and flattening are conducted at the same time, the time of operators is saved, and meanwhile the cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of road construction equipment, in particular to a spraying device for foam asphalt concrete road construction. Background Art

[0002] With the development of the national economy and the increase in national investment in infrastructure, the transportation industry has developed rapidly. Especially since the past few years, my country has set off a climax of infrastructure construction. my country's roads are mainly asphalt concrete pavements. Compared with cement pavements, asphalt pavements have significant advantages: smooth surface, no joints, comfortable driving, wear resistance, low vibration, and easy maintenance. It is because of this that asphalt pavements have made great progress.

[0003] When operators lay foamed asphalt on the road surface, they need to go through the processes of spraying and compacting. A foamed asphalt spraying device is needed for spraying. The existing foamed asphalt spraying device consists of a spraying mechanism and a storage mechanism. Although it can achieve a basic spraying effect, in actual application, it is impossible to spray and compact at the same time, which reduces the construction efficiency and increases the cost. Therefore, it is improved. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems. The utility model provides a spraying device for foam asphalt concrete pavement construction, which has the advantages of spraying and compacting at the same time.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spraying device for foam asphalt concrete pavement construction, comprising a base plate, both sides of the bottom of the base plate are fixedly connected with mounting plates, a driving motor is fixedly installed on the front side of the mounting plate, the other end of the output shaft of the driving motor is fixedly connected with a rotating shaft, the other end of the rotating shaft penetrates the mounting plate and extends to the back side of the mounting plate and is fixedly sleeved with an elliptical rod, the front and rear sides of the base plate are fixedly connected with a fixing plate, a movable plate is movably connected inside the fixed plate, a tamping block is fixedly connected to the bottom of the movable plate, the front and rear sides of the base plate are fixedly connected with a connecting plate located on the left side of the mounting plate, a movable shaft is movably sleeved on the front side of the connecting plate, the other end of the movable shaft penetrates the connecting plate and extends to the back side of the connecting plate and is fixedly sleeved with a flattening roller.

[0006] As a preferred embodiment of the utility model, a material storage barrel is fixedly connected to the top of the base plate, and an asphalt pump located on the right side of the material storage barrel is fixedly installed on the top of the base plate.

[0007] As a preferred embodiment of the utility model, a suction pipe is fixedly connected to the right side of the asphalt pump, the other end of the suction pipe passes through the storage barrel and extends to the inner surface of the storage barrel, the top of the asphalt pump is fixedly connected to a discharge pipe, the other end of the discharge pipe is fixedly connected to a spray pipe.

[0008] As a preferred embodiment of the present invention, a heating ring is fixedly installed inside the storage barrel, and a power motor is fixedly connected to the top of the storage barrel.

[0009] As a preferred embodiment of the present invention, the other end of the power motor output shaft is fixedly connected to a circular shaft, the other end of the circular shaft passes through the top of the storage barrel and extends to the interior of the storage barrel, and the outer surface of the circular shaft is fixedly connected to a stirring blade located inside the storage barrel.

[0010] As a preferred embodiment of the present invention, a feeding port is fixedly sleeved on the top of the material storage barrel, and the bottom end of the feeding port passes through the top of the material storage barrel and extends to the top of the inner surface of the material storage barrel.

[0011] As a preferred embodiment of the utility model, rollers are movably installed around the bottom of the base plate, and a pushing handle is fixedly installed on the left side of the top of the base plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model is provided with a driving motor, a rotating shaft, an elliptical rod, a tamping block and a flattening roller. When the driving motor is started by the operator, the rotating shaft drives the elliptical rod to rotate, and the tamping block is pushed to move upward under the limiting effect of the fixed plate and the movable plate. When the elliptical rod leaves the outer surface of the tamping block, the tamping block will hit the asphalt layer under the action of gravity to compact it. At the same time, during the movement of the device, the flattening roller will rotate to flatten the road surface, so that spraying and tamping and flattening can be carried out at the same time, which saves the operator's time and saves costs.

[0014] 2. The utility model is provided with a heating ring, a power motor, a circular shaft and a stirring blade. The operator starts the heating ring to heat the asphalt inside the storage barrel to prevent cooling and agglomeration inside the storage barrel. At the same time, the operator starts the power motor to make the circular shaft drive the stirring blade to rotate, stirring the asphalt inside the storage barrel, so that the asphalt inside the storage barrel is heated evenly and the efficiency of its heat transfer is accelerated, thereby improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the back side of the utility model;

[0017] Figure 3 It is a cross-sectional structural schematic diagram of the side of the utility model;

[0018] Figure 4 It is a cross-sectional structural schematic diagram of the movable shaft of the utility model;

[0019] Figure 5 It is a schematic diagram of the cross-sectional structure of the front side of this utility model.

[0020] In the figure: 1. bottom plate; 2. mounting plate; 3. driving motor; 4. rotating shaft; 5. fixed plate; 6. moving plate; 7. compacting block; 8. connecting plate; 9. movable shaft; 10. flattening roller; 11. storage barrel; 12. asphalt pump; 13. extraction pipe; 14. discharge pipe; 15. injection pipe; 16. heating ring; 17. power motor; 18. round shaft; 19. stirring blade; 20. feeding port; 21. roller; 22. pushing handle; 23. elliptical rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 5 As shown, the utility model provides a spraying device for foam asphalt concrete pavement construction, including a base plate 1, both sides of the bottom of the base plate 1 are fixedly connected with mounting plates 2, a driving motor 3 is fixedly installed on the front of the mounting plate 2, the other end of the output shaft of the driving motor 3 is fixedly connected with a rotating shaft 4, the other end of the rotating shaft 4 penetrates the mounting plate 2 and extends to the back of the mounting plate 2 and is fixedly sleeved with an elliptical rod 23, the front and rear sides of the base plate 1 are fixedly connected with a fixing plate 5, the interior of the fixing plate 5 is movably connected with a movable plate 6, the bottom of the movable plate 6 is fixedly connected with a tamping block 7, the front and rear sides of the base plate 1 are fixedly connected with a connecting plate 8 located on the left side of the mounting plate 2, a movable shaft 9 is movably sleeved on the front of the connecting plate 8, the other end of the movable shaft 9 penetrates the connecting plate 8 and extends to the back of the connecting plate 8 and is fixedly sleeved with a flattening roller 10.

[0023] The operator starts the driving motor 3, so that the rotating shaft 4 drives the elliptical rod 23 to rotate, pushing the compacting block 7 to move upward under the limiting action of the fixed plate 5 and the movable plate 6. When the outer surface of the elliptical rod 23 is separated from the outer surface of the compacting block 7, the compacting block 7 will hit the ground under the action of gravity to compact the asphalt that has just been sprayed. At the same time, when the device moves forward, the flattening roller 10 will rotate with the movable shaft 9 as the center to flatten the asphalt surface that has just been compacted.

[0024] refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 A material storage barrel 11 is fixedly connected to the top of the bottom plate 1 , and an asphalt pump 12 located on the right side of the material storage barrel 11 is fixedly installed on the top of the bottom plate 1 .

[0025] As a technical optimization solution of the utility model, due to the provision of the storage barrel 11, a good storage effect can be achieved for the foamed asphalt.

[0026] refer to Figure 2 and Figure 5 A suction pipe 13 is fixedly connected to the right side of the asphalt pump 12, and the other end of the suction pipe 13 passes through the storage barrel 11 and extends to the inner surface of the storage barrel 11. A discharge pipe 14 is fixedly connected to the top of the asphalt pump 12, and the other end of the discharge pipe 14 is fixedly connected to the injection pipe 15.

[0027] As a technical optimization solution of the utility model, the operator starts the asphalt pump 12 so that the foamed asphalt is extracted through the extraction pipe 13 and finally sprayed onto the ground through the discharge pipe 14 and the spray pipe 15.

[0028] refer to Figures 3 to 5 A heating ring 16 is fixedly installed inside the storage barrel 11, and a power motor 17 is fixedly connected to the top of the storage barrel 11.

[0029] As a technical optimization solution of the utility model, due to the setting of the heating ring 16, the foamed asphalt inside the storage barrel 11 can be heated well, so that it will not clump inside the storage barrel 11 and cannot be extracted by the asphalt pump 12.

[0030] refer to Figures 3 to 5 The other end of the output shaft of the power motor 17 is fixedly connected to a circular shaft 18, and the other end of the circular shaft 18 passes through the top of the storage barrel 11 and extends to the interior of the storage barrel 11. The outer surface of the circular shaft 18 is fixedly connected to a stirring blade 19 located inside the storage barrel 11.

[0031] As a technical optimization solution of the utility model, the operator starts the power motor 17, so that the circular shaft 18 drives the stirring blade 19 to rotate, stirring the asphalt inside the storage barrel 11, so that the asphalt inside the storage barrel 11 is heated more quickly and evenly.

[0032] refer to Figures 1 to 5 A feeding port 20 is fixedly sleeved on the top of the material storage barrel 11 , and a bottom end of the feeding port 20 passes through the top of the material storage barrel 11 and extends to the top of the inner surface of the material storage barrel 11 .

[0033] As a technical optimization solution of the utility model, the provision of the feeding port 20 facilitates the operator to add foamed asphalt into the storage barrel 11 .

[0034] refer to Figures 1 to 3 and Figure 5 Rollers 21 are movably mounted around the bottom of the base plate 1, and a push handle 22 is fixedly mounted on the left side of the top of the base plate 1.

[0035] As a technical optimization solution of the present invention, the provision of the roller 21 and the pushing handle 22 facilitates the operator to push the device to move.

[0036] The working principle and use process of this utility model:

[0037] First, the operator adds foamed asphalt into the storage barrel 11 through the feeding port 20, then starts the heating ring 16 to heat the asphalt, and starts the power motor 17 to make the circular shaft 18 drive the stirring blade 19 to rotate to prevent the asphalt inside the storage barrel 11 from cooling down and agglomerating. Then, the asphalt pump 12 is started to extract the asphalt inside the storage barrel 11 through the extraction pipe 13, and then spray it onto the road surface through the discharge pipe 14 and the spray pipe 15 to spray the road surface.

[0038] At the same time, the operator starts the driving motor 3 so that the rotating shaft 4 drives the elliptical rod 23 to rotate, and pushes the tamping block 7 to move upward under the limiting effect of the fixed plate 5 and the movable plate 6. When the elliptical rod 23 leaves the outer surface of the tamping block 7, the tamping block 7 will hit the asphalt layer under the action of gravity to compact it. At the same time, during the movement of the device, the flattening roller 10 will rotate to flatten the road surface, so that spraying and compaction and flattening are carried out at the same time. Finally, the operator pushes the pushing handle 22 to smoothly advance the device along the sprayed road surface.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spraying device for foamed asphalt concrete pavement construction, comprising a base plate (1), characterized in that: Both sides of the bottom of the base plate (1) are fixedly connected to mounting plates (2), a driving motor (3) is fixedly installed on the front of the mounting plate (2), the other end of the output shaft of the driving motor (3) is fixedly connected to a rotating shaft (4), the other end of the rotating shaft (4) passes through the mounting plate (2) and extends to the back of the mounting plate (2) and is fixedly sleeved with an elliptical rod (23), the front and rear sides of the base plate (1) are fixedly connected to fixing plates (5), the interior of the fixing plate (5) is movably connected to a movable plate (6), the bottom of the movable plate (6) is fixedly connected to a tamping block (7), the front and rear sides of the base plate (1) are fixedly connected to a connecting plate (8) located on the left side of the mounting plate (2), the front of the connecting plate (8) is movably sleeved with a movable shaft (9), the other end of the movable shaft (9) passes through the connecting plate (8) and extends to the back of the connecting plate (8) and is fixedly sleeved with a flattening roller (10).

2. A spraying device for foamed asphalt concrete pavement construction according to claim 1, characterized in that: A material storage barrel (11) is fixedly connected to the top of the base plate (1), and an asphalt pump (12) located on the right side of the material storage barrel (11) is fixedly installed on the top of the base plate (1).

3. A spraying device for foamed asphalt concrete pavement construction according to claim 2, characterized in that: The right side of the asphalt pump (12) is fixedly connected to a pumping pipe (13), the other end of which passes through the storage barrel (11) and extends to the inner surface of the storage barrel (11), and the top of the asphalt pump (12) is fixedly connected to a discharge pipe (14), the other end of which is fixedly connected to a spraying pipe (15).

4. A spraying device for foamed asphalt concrete pavement construction according to claim 2, characterized in that: A heating ring (16) is fixedly installed inside the material storage barrel (11), and a power motor (17) is fixedly connected to the top of the material storage barrel (11).

5. A spraying device for foamed asphalt concrete pavement construction according to claim 4, characterized in that: The other end of the output shaft of the power motor (17) is fixedly connected to a circular shaft (18), the other end of the circular shaft (18) passes through the top of the storage barrel (11) and extends to the interior of the storage barrel (11), and the outer surface of the circular shaft (18) is fixedly connected to a stirring blade (19) located inside the storage barrel (11).

6. A spraying device for foamed asphalt concrete pavement construction according to claim 2, characterized in that: The top of the material storage barrel (11) is fixedly sleeved with a feeding port (20), and the bottom end of the feeding port (20) passes through the top of the material storage barrel (11) and extends to the top of the inner surface of the material storage barrel (11).

7. A spraying device for foamed asphalt concrete pavement construction according to claim 1, characterized in that: Rollers (21) are movably mounted around the bottom of the base plate (1), and a push handle (22) is fixedly mounted on the left side of the top of the base plate (1).