Efficient ceramsite drying device
By designing the efficient drying device of pottery grains, the combination of transmission components and drying components is used to solve the problem of low ceramic drying efficiency and grain damage in existing technologies, and achieve fast and safe pottery drying effects.
Patent Information
- Application Number
- CN202421219404.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing drum-type drying device is prone to damage the appearance of the ceramic granules when drying the ceramic granules, and a large amount of ceramic debris is scattered inside the drum, reducing the drying efficiency.
A high-efficiency drying device for ceramics is designed, including a drying box, a transmission component and a drying component. The transmission component includes a support plate, a driving mechanism, a transmission mechanism and a placement slot, and the drying component includes a hot air blower, connecting pipe and jet hole. Through the design of the transmission component, the ceramsite can be loaded and unloaded smoothly, and dried by the hot air of the drying component to achieve rapid drying.
This device can dry ceramsite quickly and safely, avoiding damage to the shape of the ceramsite. Through the design of the shielding component, the drying effect is better, reducing the generation of debris and improving drying efficiency.
Smart Images

Figure CN222393306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramsite drying devices, in particular to a ceramsite high-efficiency drying device. Background Art
[0002] Ceramic particles are ceramic particles. Because ceramsite is lightweight, it is also called lightweight ceramsite sand. Lightweight ceramsite is made of clay or fly ash, biological sludge as the main raw materials, and is made by high-temperature roasting and expansion. As a light aggregate, lightweight ceramsite has the characteristics of low density, high strength, high water absorption, heat preservation, heat insulation, fire resistance, and earthquake resistance. It has a wide range of uses and can replace ordinary sand and gravel to prepare lightweight aggregate concrete. It can be used as a water treatment filter, adsorbent, and permeable pavement material. It can also be used as a culture medium for soilless cultivation in agriculture and gardening, as well as raw materials for building materials such as bridge panels and hollow blocks.
[0003] After ceramsite is produced, it generally needs to be dried. However, most of the current drum drying devices require the undried ceramsite to be continuously tumbled in the drum when drying the ceramsite. During the tumbling process, the undried ceramsite is easily damaged and a large amount of ceramsite debris is scattered inside the drum, which is inconvenient for subsequent cleaning and reduces the drying efficiency. Therefore, it is necessary to design an efficient ceramsite drying device that can quickly dry the ceramsite without damaging the appearance of the ceramsite to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a highly efficient ceramsite drying device for solving the problems raised by the above-mentioned background technology.
[0005] The utility model discloses a high-efficiency ceramsite drying device, comprising a drying box, a drying channel running through the middle of the drying box, a transmission component installed laterally inside the drying channel, the transmission component comprising a support plate, a driving mechanism, a transmission mechanism and a placement slot, a drying component installed on the top of the drying box, the drying component comprising a mounting seat, a hot air blower, a first connecting pipe, a docking joint, a second connecting pipe, a third connecting pipe and an air jet hole; shielding components are arranged on both sides of the drying channel, the shielding components comprising a first baffle, a hinge, a second baffle, a hanging ring and a fixing hook.
[0006] As a further improvement of the present invention, material receiving frames are placed on both sides of the drying box near the bottom, and the width of the two material receiving frames is the same as the width of the drying channel.
[0007] As a further improvement of the utility model, the transmission mechanism is installed transversely between the inner walls of the drying channel, and there are a plurality of placement grooves that are evenly opened on the outer surface of the transmission belt of the transmission mechanism.
[0008] As a further improvement of the utility model, the support plate is installed on the outside of the drying box, the driving mechanism is installed on the top of the support plate, and the output shaft of the driving mechanism passes through the drying box and is connected to the transmission shaft of the transmission mechanism.
[0009] As a further improvement of the utility model, the hot air blower is installed in the middle of the top of the drying box through a mounting base, one end of the first connecting pipe is connected to the air outlet of the hot air blower, and there are several third connecting pipes that are evenly distributed between the inner walls of the drying channel.
[0010] As a further improvement of the present invention, one ends of several of the third connecting pipes pass through the drying box and are connected to the second connecting pipe, the docking joint is arranged on one side of the top end of the second connecting pipe, the other end of the first connecting pipe is connected to the second connecting pipe through the docking joint, and there are several and evenly spaced air jet holes at the bottom end of the third connecting pipe.
[0011] As a further improvement of the utility model, there are two first baffles and both are arranged at the top of the inner wall of the drying channel, the second baffle is connected to the bottom of the first baffle by a hinge, the hanging ring is arranged on the front side of the second baffle near the bottom, and the fixed hook is arranged on one side of the drying box near the top.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model provides a transmission mechanism and a placement slot, so that the ceramsite can be placed better, and cooperates with the transmission mechanism to make the ceramsite better loaded and unloaded, and cooperates with the material connection frame to make loading and unloading more convenient and quick. The hot air blower, a plurality of connecting pipes and air jet holes are provided, so that the ceramsite placed on the transmission mechanism can be quickly dried;
[0014] 2. The first baffle and the second baffle are used at the same time, in conjunction with the fixed hook and the hanging ring, so that when drying, both sides of the drying channel can be closed, thereby achieving a better drying effect. When loading and unloading, both sides of the drying channel can be opened to facilitate loading and unloading of materials by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional back structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall three-dimensional front view structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the utility model when viewed from above;
[0019] Figure 4 It is a schematic diagram of the overall front view structure of the utility model.
[0020] In the figure: 01, drying box; 011, drying channel; 012, material receiving frame; 02, support plate; 021, driving mechanism; 022, transmission mechanism; 023, placement slot; 03, mounting seat; 031, hot air blower; 032, first connecting pipe; 033, docking joint; 034, second connecting pipe; 035, third connecting pipe; 036, air jet hole; 04, first baffle; 041, hinge; 042, second baffle; 043, hanging ring; 044, fixing hook. DETAILED DESCRIPTION
[0021] The following will disclose multiple embodiments of the utility model with diagrams. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the utility model. In other words, in some embodiments of the utility model, these physical details are not necessary. In addition, for the purpose of simplifying the diagram, some conventional structures and components will be depicted in a simple schematic manner in the diagram.
[0022] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0023] In the description of this technology, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this technology can be understood according to specific circumstances.
[0024] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0025] See also Figure 1-4The utility model includes a drying box 01, a drying channel 011 is opened through the middle of the drying box 01, a transmission component is installed in the drying channel 011 along the horizontal direction, the transmission component includes a support plate 02, a driving mechanism 021, a transmission mechanism 022 and a placement groove 023, a drying component is installed on the top of the drying box 01, the drying component includes a mounting seat 03, a hot air blower 031, a first connecting pipe 032, a docking joint 033, a second connecting pipe 034, a third connecting pipe 035 and an air injection hole 036; shielding components are arranged on both sides of the drying channel 011, and the shielding components include a first baffle 04, a hinge 041, a second baffle 042, a hanging ring 043 and a fixing hook 044.
[0026] See also Figure 1 and Figure 2 In this embodiment, in order to better load and unload the ceramsite, a material receiving frame 012 is placed near the bottom of both sides of the drying box 01, and the width of the two material receiving frames 012 is the same as the width of the drying channel 011;
[0027] The transmission mechanism 022 is installed horizontally between the inner walls of the drying channel 011, and there are a plurality of placement grooves 023 that are evenly opened on the outer surface of the transmission belt of the transmission mechanism 022;
[0028] The support plate 02 is installed on the outside of the drying box 01, and the driving mechanism 021 is installed on the top of the support plate 02. The output shaft of the driving mechanism 021 passes through the drying box 01 and is connected to the transmission shaft of the transmission mechanism 022. The driving mechanism 021 is a stepping motor.
[0029] When loading is required, the staff can scoop up the ceramsite to be dried in the receiving frame 012 with a shovel, and pour it into the placement groove 023 on the outer surface of the transmission mechanism 022. When placing, the ceramsite can be slightly pulled with the shovel to let the ceramsite roll into the placement groove 023. Through the cooperation of the driving mechanism 021, the transmission mechanism 022 can be driven to rotate slowly, so that the staff only needs to load on one side. When the top surface of the transmission mechanism 022 is covered with ceramsite, the driving mechanism 021 can be closed.
[0030] See also Figure 1 and Figure 3 It should be noted that, in order to better dry the ceramsite placed on the top surface of the transmission mechanism 022, the hot air blower 031 is installed at the middle of the top of the drying box 01 through the mounting seat 03, one end of the first connecting pipe 032 is connected to the air outlet end of the hot air blower 031, and there are a plurality of third connecting pipes 035 that are evenly distributed between the inner walls of the drying channel 011;
[0031] One ends of several third connecting pipes 035 all pass through the drying box 01 and are connected with the second connecting pipe 034. The docking joint 033 is arranged on one side of the top end of the second connecting pipe 034. The other end of the first connecting pipe 032 is connected with the second connecting pipe 034 through the docking joint 033. There are several jet holes 036 that are evenly opened at the bottom of the third connecting pipe 035.
[0032] When drying is required, start the hot air blower 031, and use the hot air blower 031 to inject hot air from the first connecting pipe 032 into the second connecting pipe 034, and then inject hot air from the second connecting pipe 034 into the plurality of third connecting pipes 035, and discharge hot air from the jet holes 036 at the bottom ends of the plurality of third connecting pipes 035 into the drying channel 011, so as to dry the ceramsite.
[0033] See also Figure 1 and Figure 4 Specifically, in order to better shield both sides of the drying channel 011 and further enhance the drying effect, there are two first baffles 04 and both are arranged at the top of the inner wall of the drying channel 011, the second baffle 042 is connected to the bottom of the first baffle 04 through a hinge 041, the hanging ring 043 is arranged on the front side of the second baffle 042 near the bottom, and the fixing hook 044 is arranged on one side of the drying box 01 near the top.
[0034] Before loading, the second baffle 042 on both sides of the drying passage is opened upwards by means of the hinge 041, and the second baffle 042 is hung on the fixed hook 044 for limiting the position through the hanging ring 043 on the second baffle 042. When loading is completed and drying is required, the hanging ring 043 is removed from the fixed hook 044, and then the second baffle 042 is lowered to cover both sides of the drying channel 011. A gap is reserved between the two sides of the second baffle 042 and the inner wall of the drying channel 011 to facilitate the discharge of gas inside the drying channel 011.
[0035] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A highly efficient drying device for ceramsite, comprising a drying box (01), characterized in that: A drying channel (011) is provided through the middle of the drying box (01), a transmission component is installed in the drying channel (011) along the horizontal direction, and the transmission component includes a support plate (02), a driving mechanism (021), a transmission mechanism (022) and a placement groove (023); a drying component is installed at the top of the drying box (01), and the drying component includes a mounting seat (03), a hot air blower (031), a first connecting pipe (032), a docking joint (033), a second connecting pipe (034), a third connecting pipe (035) and an air injection hole (036); Shielding components are provided on both sides of the drying channel (011), and the shielding components include a first baffle (04), a hinge (041), a second baffle (042), a hanging ring (043) and a fixing hook (044).
2. A highly efficient ceramsite drying device according to claim 1, characterized in that: Material receiving frames (012) are placed on both sides of the drying box (01) near the bottom, and the width of the two material receiving frames (012) is the same as the width of the drying channel (011).
3. The high-efficiency drying device for ceramsite according to claim 1 is characterized in that: The transmission mechanism (022) is installed transversely between the inner walls of the drying channel (011), and there are a plurality of placement grooves (023) evenly arranged on the outer surface of the transmission belt of the transmission mechanism (022).
4. The high-efficiency drying device for ceramsite according to claim 1, characterized in that: The support plate (02) is installed on the outside of the drying box (01), the driving mechanism (021) is installed on the top of the support plate (02), and the output shaft of the driving mechanism (021) passes through the drying box (01) and is connected to the transmission shaft of the transmission mechanism (022).
5. The high-efficiency drying device for ceramsite according to claim 1, characterized in that: The hot air blower (031) is installed at the middle of the top of the drying box (01) through the mounting seat (03); one end of the first connecting pipe (032) is connected to the air outlet end of the hot air blower (031); and there are a plurality of third connecting pipes (035) which are evenly distributed between the inner walls of the drying channel (011).
6. The high-efficiency ceramsite drying device according to claim 1, characterized in that: One ends of the plurality of third connecting pipes (035) penetrate the drying box (01) and are connected to the second connecting pipe (034); the docking joint (033) is arranged on one side of the top end of the second connecting pipe (034); the other end of the first connecting pipe (032) is connected to the second connecting pipe (034) through the docking joint (033); and the jet holes (036) are in plurality and are evenly arranged at the bottom end of the third connecting pipe (035).
7. The high-efficiency ceramsite drying device according to claim 1, characterized in that: There are two first baffles (04) and both are arranged at the top of the inner wall of the drying channel (011); the second baffle (042) is connected to the bottom of the first baffle (04) through a hinge (041); the hanging ring (043) is arranged on the front side of the second baffle (042) near the bottom; and the fixing hook (044) is arranged on one side of the drying box (01) near the top.