Coating vacuum drying furnace production line
By designing the vacuum drying furnace production line, the "T" -shaped conveyor line and multi -layer coating mechanism are used to solve the problem of large number of coating machines, low conveying efficiency and pollution in battery processing, and realize high -efficiency and low -cost batteries. Machining.
Patent Information
- Application Number
- CN202420251648.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-01
AI Technical Summary
In the prior art, the number of coaters and the conveying efficiency are large during the processing of the battery cells, resulting in increased costs and reduced processing quality, and the battery cells are easily contaminated during transportation.
Design a kind of coating vacuum dryor furnace production line, adopts a "T" shape conveying line, the vacuum dryor furnace is connected to the conveyor line, and the coating mechanism is set on both sides of the conveyor line, including multiple Longmen modules to achieve multi -layer coating. And set a protective cover at the connection between the conveying line and the vacuum drying area and the coating department.
Improved the conveying efficiency of battery films, reduced the number of coating machines, reduced costs, prevented battery pollution, and improved the quality of processing.
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Figure CN222394825U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of solar cell manufacturing, and in particular relates to a coating vacuum drying furnace production line. Background Art
[0002] During the processing of battery cells, it is necessary to coat the surface of the battery cells with liquid medicine and then send them to a vacuum drying furnace for drying. Moreover, after each drying, it is necessary to enter a clean room environment to maintain the cleanliness of the battery cells. Currently, the complete perovskite battery cell process requires multiple layers of coating to meet the process requirements. Existing coating machines can generally only coat one layer of liquid medicine. If the battery cells need to be coated with multiple layers of liquid medicine, multiple coating machines are required, which leads to an increase in the cost of the coating machines. When the battery cells coated with the coating liquid are sent to the vacuum drying furnace, the long route leads to low transportation efficiency of the battery cells, which increases the transportation time. Since there is no external protective device during the transportation of the battery cells to the vacuum drying furnace, the battery cells are easily exposed to the air, causing contamination of the battery cells, resulting in a significant reduction in the processing quality of the battery cells. Since the complete production of perovskite battery cells requires a variety of coating devices with different processes, no matter which coating device is used, it needs to be sent to the vacuum drying furnace. The existing linear conveyor line is inefficient and cannot meet the requirements.
[0003] Therefore, it is necessary to provide a coating vacuum drying furnace production line that has high conveying efficiency, reduces the number of coaters and avoids battery contamination. Utility Model Content
[0004] The utility model aims to provide a coating vacuum drying furnace production line.
[0005] In order to solve the above technical problems, the utility model provides a coating vacuum drying furnace production line, comprising: a conveying section, the conveying section comprising a "T"-shaped conveying line, wherein the conveying line is suitable for conveying battery cells; a vacuum drying section, the vacuum drying section comprising a vacuum drying furnace; the vacuum drying furnace is arranged on the horizontal line of the conveying line and is connected to the conveying line, wherein the vacuum drying furnace is suitable for vacuum drying battery cells; a coating section, the coating section comprising a first coating mechanism and a second coating mechanism, the first coating mechanism and the second coating mechanism are arranged on both sides of the horizontal line of the conveying line and are connected to the conveying line; the first coating mechanism and the second coating mechanism each comprise a plurality of gantry modules; wherein the gantry modules are suitable for coating battery cells; a protective cover is detachably provided at the connection between the vacuum drying section and the coating section and the conveying line.
[0006] Furthermore, the first coating mechanism includes a first loading and unloading assembly, a first adsorption assembly, a first gantry module and a second gantry module; wherein, the first loading and unloading assembly is connected to the conveying line and is suitable for conveying the battery cells to the first adsorption assembly, the first adsorption assembly is suitable for adsorbing the battery cells, and the first gantry module and the second gantry module are slidably arranged above the first adsorption assembly.
[0007] Furthermore, the first coating mechanism also includes a first mounting frame, the first gantry module and the second gantry module are horizontally slidably arranged on the first mounting frame, the first gantry module and the second gantry module both include a die head, and the die head is liftably installed on the first gantry module and the second gantry module, wherein the die head is suitable for coating battery cells.
[0008] Furthermore, the second coating mechanism includes a second loading and unloading assembly, a second adsorption assembly, a third gantry module and a fourth gantry module; wherein, the second loading and unloading assembly is connected to the conveyor line and is suitable for conveying the battery cells to the second adsorption assembly, the second adsorption assembly is suitable for adsorbing the battery cells, and the third gantry module and the fourth gantry module are slidably arranged above the second adsorption assembly.
[0009] Furthermore, the second coating mechanism also includes a second mounting frame, and the third gantry module and the fourth gantry module are horizontally slidably arranged on the second mounting frame, and the third gantry module and the fourth gantry module both include a die head, and the die head is installed on the third gantry module and the fourth gantry module in a liftable manner, wherein the die head is suitable for coating battery cells.
[0010] Furthermore, the first coating mechanism and the second coating mechanism further include a plurality of pairs of buffers, and the buffers are arranged on the outside of the gantry module.
[0011] Furthermore, the vacuum drying section also includes a vacuum pump and a vacuum tube; wherein the vacuum drying furnace is connected to the vacuum pump through the vacuum tube.
[0012] Furthermore, the conveyor line comprises a plurality of rollers, wherein the rollers are suitable for conveying the battery sheets.
[0013] Furthermore, the bottom of the first coating mechanism and the second coating mechanism are both provided with an adjustment component, and the adjustment component includes a plurality of obliquely-wedge feet; wherein the obliquely-wedge feet are suitable for adjusting the horizontal position of the first coating mechanism and the second coating mechanism.
[0014] Furthermore, protective covers are detachably provided at the connection points between the vacuum drying section and the coating section and the conveying line.
[0015] Furthermore, the vacuum drying furnace, the first coating mechanism and the second coating mechanism are all electrically connected to the PLC.
[0016] Beneficial effects of the utility model:
[0017] 1. By setting up the conveying part, the conveying line works stably. When processing the battery cells, the battery cells can be placed on the conveying line, and the conveying line can sequentially convey the battery cells to the first coating mechanism, the vacuum drying furnace, and the second coating mechanism to complete the entire processing procedure; the conveying part is arranged at one end close to the vacuum drying furnace, which is convenient for each process to quickly enter the vacuum drying furnace process, and can quickly return to the dust-free clean room after completing the vacuum drying furnace process, without detours and multiple conveying parts, saving costs, improving the utilization rate of the conveying part, and improving the conveying efficiency of the battery cells.
[0018] 2. By setting up a vacuum drying section, after the conveyor line conveys the coated battery cells to the vacuum drying furnace, the vacuum drying furnace is connected to a vacuum pump to evacuate the vacuum drying furnace, which has a good vacuuming effect and can provide a good vacuum environment for battery cell drying, thereby improving the efficiency and quality of battery cell drying;
[0019] 3. By setting up a coating part, a plurality of gantry modules are set on the first coating mechanism and the second coating mechanism, and the gantry modules can be fed with different coating liquids to coat different layers of the battery cells; the first coating mechanism and the second coating mechanism are connected to the vacuum drying furnace through a conveyor line, and the dried battery cells can be transported from the vacuum drying furnace to the coating mechanisms on both sides through the conveyor line, which greatly reduces the time required for battery cell transmission; the coating mechanisms on both sides can complete different layers of coating on the battery cells, reducing the number of coating mechanisms and reducing costs;
[0020] 4. Through the setting of the protective cover, the protective cover is set at the connection point between the vacuum drying part, the coating part and the conveying line. In addition, the vacuum drying part, the coating part and the conveying line themselves have outer shells, so a closed environment can be formed during the entire processing and transportation of the battery cells, preventing the battery cells from being exposed to the air and causing contamination of the battery cells, thereby improving the processing quality of the battery cells; the protective cover is detachable. When the vacuum drying part, the coating part and the conveying line need maintenance, the protective cover can be disassembled to facilitate the maintenance of the equipment by the staff, thereby improving the maintenance efficiency and reducing the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 This is a first-view structural diagram of the coating vacuum drying furnace production line of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the coating vacuum drying furnace production line of the utility model from a top view;
[0024] In the figure:
[0025] 100, conveyor line, 110, buffer, 120, inclined wedge foot, 130, PLC, 140, protective cover;
[0026] 200, vacuum drying section, 210, vacuum drying furnace, 220, vacuum pump, 230, vacuum tube;
[0027] 300, first coating mechanism, 310, first loading and unloading assembly, 320, first adsorption assembly, 330, first gantry module, 340, second gantry module, 350, first mounting frame;
[0028] 400. Second coating mechanism, 410. Second loading and unloading assembly, 420. Second adsorption assembly, 430. Third gantry module, 440. Fourth gantry module, 450. Second mounting frame. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figure 1-2As shown, the utility model provides a coating vacuum drying furnace production line, including: a conveying part, the conveying part includes a "T"-shaped conveying line 100, wherein the conveying line 100 is suitable for conveying battery cells; by setting the conveying part, the conveying line 100 works stably, and when processing the battery cells, the battery cells can be placed on the conveying line 100, and the conveying line 100 can convey the battery cells to the first coating mechanism 300, the vacuum drying furnace 210 and the second coating mechanism 400 in sequence, completing the entire processing process, thereby improving the conveying efficiency of the battery cells; the conveying part is arranged near one end of the vacuum drying furnace, so that each process can quickly enter the vacuum drying furnace 210 process, and can quickly return to the dust-free clean room after completing the vacuum drying furnace 210 process, without taking a detour and without multiple conveying parts, thereby saving costs, improving the utilization rate of the conveying part, and improving the conveying efficiency of the battery cells. A vacuum drying section 200, wherein the vacuum drying section 200 includes a vacuum drying oven 210; the vacuum drying oven 210 is arranged on the horizontal line of the conveyor line 100 and is connected to the conveyor line 100, wherein the vacuum drying oven 210 is suitable for vacuum drying the battery cells; by setting the vacuum drying section 200, after the conveyor line 100 conveys the coated battery cells to the vacuum drying oven 210, the vacuum drying oven 210 is connected to a vacuum pump 220 to evacuate the vacuum drying oven 210, and the vacuum evacuation effect is good, which can provide a good vacuum environment for drying the battery cells, thereby improving the efficiency and quality of drying the battery cells; a coating section, wherein the coating section includes a first coating mechanism 300 and a second coating mechanism 400, wherein the first coating mechanism 300 and the second coating mechanism 400 are arranged on the horizontal line of the conveyor line 100. on both sides and are connected with the conveyor line 100; the first coating mechanism 300 and the second coating mechanism 400 both include a plurality of gantry modules; wherein the gantry modules are suitable for coating battery cells; by setting up a coating section, a plurality of gantry modules are set on the first coating mechanism 300 and the second coating mechanism 400, and the gantry modules can be fed with different coating liquid pairs to coat the battery cells with different layers; the first coating mechanism 300 and the second coating mechanism 400 are connected with the vacuum drying furnace 210 through the conveyor line 100, and the dried battery cells can be transported from the vacuum drying furnace 210 to the coating mechanisms on both sides through the conveyor line 100, which greatly reduces the time required for battery cell transmission; the coating mechanisms on both sides can complete different layers of coating on the battery cells, reducing the number of coating mechanisms and reducing costs.
[0031] The first coating mechanism 300 includes a first loading and unloading component 310, a first adsorption component 320, a first gantry module 330 and a second gantry module 340; wherein, the first loading and unloading component 310 is connected to the conveying line 100 and is suitable for conveying the battery cell to the first adsorption component 320, the first adsorption component 320 is suitable for adsorbing the battery cell, and the first gantry module 330 and the second gantry module 340 are slidably arranged above the first adsorption component 320; after the battery cell is conveyed to the first coating mechanism 300, the first loading and unloading component 310 clamps the battery cell to the first adsorption component 320, the first adsorption component 320 is suitable for passing adsorption gas to adsorb the battery cell, the first gantry module 330 and the second gantry module 340 pass different coating solutions, such as carbazole layer solution, the first gantry module 330 and the second gantry module 340 slide to the top of the battery cell in turn to coat different carbazole layers of the battery cell through the die head.
[0032] The first coating mechanism 300 further includes a first mounting frame 350, the first gantry module 330 and the second gantry module 340 are horizontally slidably arranged on the first mounting frame 350, the first gantry module 330 and the second gantry module 340 both include a die head (not shown in the figure), the die head is movably installed on the first gantry module 330 and the second gantry module 340, wherein the die head is suitable for coating the battery cell; different liquids, such as carbazole layer liquid, are respectively introduced into the die heads on the first gantry module 330 and the second gantry module 340, and when the battery cell is transported After entering the first coating mechanism 300, the first adsorption component 320 adsorbs the battery cell, and the first gantry module 330 slides above the battery cell to perform the first coating on the battery cell, that is, coating the first layer of carbazole layer. After the battery cell is transported to the vacuum drying furnace 210 for drying, the battery cell continues to be transported to the first coating mechanism 300, the first adsorption component 320 adsorbs the battery cell, and the second gantry module 340 slides above the battery cell to perform the second coating on the battery cell, that is, coating the second layer of carbazole layer. The battery cell is transported to the vacuum drying furnace 210 for drying.
[0033] The second coating mechanism 400 includes a second loading and unloading assembly 410, a second adsorption assembly 420, a third gantry module 430 and a fourth gantry module 440; wherein, the second loading and unloading assembly 410 is connected to the conveyor line 100 and is suitable for conveying the battery cell to the second adsorption assembly 420, the second adsorption assembly 420 is suitable for adsorbing the battery cell, and the third gantry module 430 and the fourth gantry module 440 are slidably arranged above the second adsorption assembly 420; after the battery cell is conveyed to the second coating mechanism 400, the second loading and unloading assembly 410 clamps the battery cell to the second adsorption assembly 420, the second adsorption assembly 420 is suitable for passing adsorption gas to adsorb the battery cell, the third gantry module 430 and the fourth gantry module 440 can pass different liquid medicines, such as perovskite layer liquid medicine, the third gantry module 430 and the fourth gantry module 440 slide to the top of the battery cell in turn to coat the battery cell through the die head.
[0034] The second coating mechanism 400 also includes a second mounting frame 450, the third gantry module 430 and the fourth gantry module 440 are horizontally slidably arranged on the second mounting frame 450, the third gantry module 430 and the fourth gantry module 440 both include a die head, and the die head can be lifted and lowered on the third gantry module 430 and the fourth gantry module 440, wherein the die head is suitable for coating the battery cell; different perovskite layer solutions are respectively introduced into the die heads on the third gantry module 430 and the fourth gantry module 440, and when the battery cell is transported to the After entering the second coating mechanism 400, the second adsorption component 420 adsorbs the battery cell, and the third gantry module 430 slides above the battery cell to apply the first perovskite layer to the battery cell. After the battery cell is transported to the vacuum drying furnace 210 for drying, the battery cell continues to be transported to the second coating mechanism 400, the second adsorption component 420 adsorbs the battery cell, and the fourth gantry module 440 slides above the battery cell to apply the second perovskite layer to the battery cell. The battery cell is transported to the vacuum drying furnace 210 for drying.
[0035] The first coating mechanism 300 and the second coating mechanism 400 also include a plurality of pairs of buffers 110, and the buffers 110 are arranged on the outside of the gantry module; the buffers 110 are arranged so that when the gantry module moves to the original position after coating is completed, the buffers 110 can buffer the gantry module to prevent the gantry module from colliding with the inner walls of the first coating mechanism 300 and the second coating mechanism 400, causing damage to the gantry module and increasing maintenance costs.
[0036] The vacuum drying section 200 also includes a vacuum pump 220 and a vacuum tube 230; wherein the vacuum drying furnace 210 is connected to the vacuum pump 220 via the vacuum tube 230; when the vacuum pump 220 is turned on, the vacuum pump 220 can draw a vacuum on the vacuum drying furnace 210 via the vacuum tube 230, and the vacuuming effect is good, which can provide a good vacuum environment for drying the battery cells, thereby improving the efficiency and quality of battery cell processing.
[0037] The conveyor line 100 includes a plurality of rollers (not shown in the figure), wherein the rollers are suitable for conveying the battery cells. By adopting rollers to transport the battery cells, the roller transportation operation is stable, and the battery cells can be smoothly and efficiently conveyed to the processing position to complete the processing. The transmission mode of the conveyor line 100 can also be belt conveying, roller conveying, chain conveying, pneumatic conveying and the like.
[0038] The bottom of the first coating mechanism 300 and the second coating mechanism 400 are both provided with adjustment components, and the adjustment components include a plurality of oblique wedge feet 120; wherein, the oblique wedge feet 120 are suitable for adjusting the horizontal positions of the first coating mechanism 300 and the second coating mechanism 400; the adsorption components of the first coating mechanism 300 and the second coating mechanism 400 have high requirements on the assembly environment (ground load-bearing capacity, noise, dustproof level, etc.), and it is difficult to adjust the level after moving the position, and a plurality of the oblique wedge feet 120 are provided, so that the horizontal positions of the first coating mechanism 300 and the second coating mechanism 400 can be adjusted from multiple directions, so that the adsorption components are always in the best working state.
[0039] The connection between the vacuum drying section 200 and the coating section and the conveying line 100 is detachably provided with a protective cover 140; by providing the protective cover 140, the protective cover 140 is provided at the connection between the vacuum drying section 200 and the coating section and the conveying line 100, and the vacuum drying section 200, the coating section and the conveying line 100 themselves have outer shells, so a closed environment can be formed during the entire processing and transportation process of the battery cells, preventing the battery cells from being exposed to the air and causing contamination of the battery cells, thereby improving the processing quality of the battery cells; the protective cover 140 is detachable, and when the vacuum drying section 200, the coating section and the conveying line 100 need maintenance, the protective cover 140 can be disassembled to facilitate the maintenance of the equipment by the staff, thereby improving the maintenance efficiency and reducing the maintenance cost.
[0040] The vacuum drying furnace 210, the first coating mechanism 300 and the second coating mechanism 400 are all electrically connected to PLC130; PLC130 can accurately send working signals according to the working progress of the coating vacuum drying furnace production line of the utility model, thereby improving the working efficiency of the coating vacuum drying furnace production line of the utility model.
[0041] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A coating vacuum drying furnace production line, characterized in that: include: The conveying part includes a "T"-shaped conveying line, wherein: The conveyor line is suitable for conveying battery cells; A vacuum drying section, the vacuum drying section comprising a vacuum drying furnace; the vacuum drying furnace is arranged on the horizontal line of the conveying line and is connected to the conveying line, wherein: The vacuum drying furnace is suitable for vacuum drying of battery cells; A coating unit, the coating unit comprising a first coating mechanism and a second coating mechanism, The first coating mechanism and the second coating mechanism are arranged on both sides of the horizontal line of the conveyor line and are connected to the conveyor line; the first coating mechanism and the second coating mechanism each include a plurality of gantry modules; wherein, The gantry module is suitable for coating battery cells.
2. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: The first coating mechanism includes a first loading and unloading assembly, a first adsorption assembly, a first gantry module and a second gantry module; wherein, The first loading and unloading assembly is connected to the conveying line and is suitable for conveying the battery cells to the first adsorption assembly. The first adsorption assembly is suitable for adsorbing the battery cells. The first gantry module and the second gantry module are slidably arranged above the first adsorption assembly.
3. A coating vacuum drying furnace production line as claimed in claim 2, characterized in that: The first coating mechanism further comprises a first mounting frame, the first gantry module and the second gantry module are horizontally slidably arranged on the first mounting frame, the first gantry module and the second gantry module both comprise a die head, and the die head is escalably mounted on the first gantry module and the second gantry module, wherein: The die head is suitable for coating battery cells.
4. A coating vacuum drying furnace production line as claimed in claim 3, characterized in that: The second coating mechanism includes a second loading and unloading assembly, a second adsorption assembly, a third gantry module and a fourth gantry module; wherein, The second loading and unloading assembly is connected to the conveying line and is suitable for conveying the battery cells to the second adsorption assembly. The second adsorption assembly is suitable for adsorbing the battery cells. The third gantry module and the fourth gantry module are slidably arranged above the second adsorption assembly.
5. A coating vacuum drying furnace production line as claimed in claim 4, characterized in that: The second coating mechanism further comprises a second mounting frame, the third gantry module and the fourth gantry module are horizontally slidably arranged on the second mounting frame, the third gantry module and the fourth gantry module both comprise a die head, and the die head is escalably mounted on the third gantry module and the fourth gantry module, wherein: The die head is suitable for coating battery cells.
6. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: The first coating mechanism and the second coating mechanism further include a plurality of pairs of buffers, and the buffers are arranged on the outside of the gantry module.
7. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: The vacuum drying unit also includes a vacuum pump and a vacuum tube; wherein, The vacuum drying furnace is communicated with the vacuum pump through the vacuum pipe.
8. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: The conveyor line includes several rollers, wherein: The roller is suitable for conveying the battery sheet.
9. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: The bottom of the first coating mechanism and the bottom of the second coating mechanism are both provided with an adjustment component, and the adjustment component includes a plurality of inclined wedge feet; wherein, The oblique wedge feet are suitable for adjusting the horizontal positions of the first coating mechanism and the second coating mechanism.
10. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: A protective cover is detachably provided at the connection points between the vacuum drying section and the coating section and the conveying line.
11. A coating vacuum drying furnace production line as claimed in claim 1, characterized in that: The vacuum drying furnace, the first coating mechanism and the second coating mechanism are all electrically connected to the PLC.
Citation Information
Cited By
Coating vacuum drying furnace production line and working method
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