Tea cake forming device

Abstract

The utility model relates to a tea cake forming device, which belongs to the technical field of white tea processing and comprises a base, a machine body fixedly mounted at the upper end of the base, a hydraulic rod fixedly mounted on the machine body, a pressing plate mounted at the output end of the hydraulic rod, a forming cylinder mounted at the upper end of the base and a movable seat slidably mounted on the inner side of the forming cylinder. According to the tea cake forming device, the lifting assembly is arranged, after a white tea cake on the inner side of the forming cylinder is extruded and formed, an electromagnet is controlled to be started through a control element, the electromagnet is made to magnetically attract an iron base through attraction force, the iron base moves to drive a locking rod to be separated from a locking groove, a driving motor is started, and the driving motor drives a gear to rotate; the rack is meshed with the lifting column to drive the movable seat to move upwards, and the white tea cakes on the movable seat are pushed out, so that the tea cakes on the inner side of the forming cylinder are convenient to take out, and the working efficiency is improved; and the dial gauge is arranged, so that the lifting assembly can adjust the depth of the forming cylinder according to the processing thickness of the tea cake.

Description

Technical Field

[0001] The present application relates to the technical field of white tea processing, and in particular to a tea cake forming device. Background Art

[0002] White tea is a slightly fermented tea and a special treasure among Chinese teas. It is named because the finished tea is mostly buds covered with white hairs, like silver and snow. It is one of the six major tea types in China. White tea is not withered or rolled, but only processed by sun drying or slow fire drying. It has the quality characteristics of complete buds and hairs, full body, fresh hair fragrance, clear yellow-green soup color, and light and sweet taste. When processing white tea cakes, the white tea needs to be steamed to soften it, and then the softened tea leaves are poured into the mold and pressed into shape.

[0003] Currently, the main production process of tea cakes is to press the tea leaves in the mold cavity with a pressing plate. The tea leaves are squeezed under high pressure to form a round tea cake. After the tea cake is formed, it needs to be taken out from the mold cavity. Since the edge of the tea cake is generally a dead angle for squeezing, it often takes a long time to take out the tea cake, resulting in low processing efficiency. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present application provides a tea cake forming device, which has the advantages of being able to conveniently take out the tea cake and adjusting the depth of the forming cylinder according to the thickness requirements of the tea cake. It solves the problem that the tea cake needs to be taken out of the mold cavity after forming. Since the edge position of the tea cake is generally a dead corner for squeezing, the removal of the tea cake often takes a long time, resulting in low processing efficiency.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a tea cake forming device, comprising a base, a body fixedly mounted on the upper end of the base, a hydraulic rod fixedly mounted on the body, a pressing plate mounted on the output end of the hydraulic rod, a forming cylinder mounted on the upper end of the base, a movable seat slidably mounted on the inner side of the forming cylinder, and a lifting assembly mounted on the movable seat and the base;

[0006] The lifting assembly includes a lifting column installed at the lower end of the movable seat and penetrating and extending to the inner side of the base, a rack fixedly installed on the outer side of the lifting column, a driving motor fixedly installed on the inner side wall of the base, a gear fixedly installed on the output end of the driving motor, a locking piece installed on the inner side of the base, and a locking groove opened on the outer side of the lifting column and away from one end of the rack.

[0007] By adopting the above technical solution and arranging a lifting component, the tea cake inside the forming cylinder can be conveniently taken out.

[0008] Furthermore, the forming cylinder is fixedly connected to the base by fixing bolts, the diameter of the inner ring of the forming cylinder is matched with the diameter of the pressure plate, and a scale is installed on the outer side of the forming cylinder.

[0009] By adopting the above technical solution and setting the scale, the depth of the forming tube can be observed.

[0010] Furthermore, the lifting column is fixedly connected to the movable seat by fastening bolts, the lifting column is rectangular, and the lifting column is located in the middle of the movable seat.

[0011] By adopting the above technical solution and setting the fastening bolts, the movable seat can be conveniently disassembled and assembled.

[0012] Furthermore, the locking member includes a mounting seat fixedly mounted on the inner wall of the base, the inner wall of the mounting seat is fixedly connected to an electromagnet, an end of the mounting seat away from the electromagnet is slidably connected to a locking rod, an end of the locking rod close to the electromagnet is fixedly connected to an iron seat, and a locking spring is fixedly connected between the iron seat and the inner wall of the mounting seat.

[0013] By adopting the above technical solution and setting the locking member, the lifting column can be limited to avoid excessive pressure, thereby preventing damage to the driving motor.

[0014] Furthermore, a through hole is formed at one end of the mounting seat close to the lifting column.

[0015] By adopting the above technical solution and setting the perforations, the locking rod can be telescopic.

[0016] Furthermore, the locking rod is located at the inner side of the through hole, and one end of the locking rod close to the lifting column is in the shape of a right-angled trapezoid.

[0017] By adopting the above technical solution, the cooperation between the locking rod and the locking groove can limit the lifting column.

[0018] Furthermore, a connecting piece is provided between the pressure plate and the hydraulic rod, and the connecting piece includes a connecting tube fixedly installed on the upper end of the pressure plate, the side wall of the connecting tube is slidably connected to a limiting column, a connecting spring is fixedly connected between the limiting column and the connecting tube, and a limiting groove is provided on the outer side of the hydraulic rod.

[0019] By adopting the above technical solution, the pressure plate can be disassembled and assembled through the cooperation between the limiting column and the limiting groove.

[0020] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0021] The tea cake forming device is provided with a lifting component. When the white tea cake inside the forming cylinder is extruded and formed, the electromagnet is controlled to start by a control element so that the electromagnet magnetically attracts the iron seat through suction. The movement of the iron seat drives the locking rod to separate from the locking groove, and the driving motor is started. The driving motor drives the gear to rotate, and the movable seat is driven to move upward through the rack meshing lifting column, and the white tea cake on the movable seat is pushed out, so that the tea cake inside the forming cylinder is easy to take out, thereby improving the work efficiency. A scale is provided so that the lifting component can adjust the depth of the forming cylinder according to the thickness of the processed tea cake. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the main structure of this application;

[0023] Figure 2 This is a cross-sectional schematic diagram of the structural city forming tube and base of the present application;

[0024] Figure 3 This is a schematic diagram of the structural connection parts of this application;

[0025] Figure 4 It is a three-dimensional schematic diagram of the movable seat of the structure of this application.

[0026] In the figure: 1. base; 2. machine body; 3. hydraulic rod; 4. pressure plate; 5. forming cylinder; 501. scale; 6. movable seat; 7. lifting assembly; 71. lifting column; 711. fastening bolt; 72. rack; 73. driving motor; 74. gear; 75. locking piece; 751. mounting seat; 752. electromagnet; 753. locking rod; 754. iron seat; 755. locking spring; 76. locking groove; 8. connecting piece; 81. connecting cylinder; 82. limiting column; 83. connecting spring; 84. limiting groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0028] See also Figure 1-4 A tea cake forming device in this embodiment includes a base 1, a body 2 is fixedly installed on the upper end of the base 1, the body 2 is a known technology, and no detailed description is needed here, a hydraulic rod 3 is fixedly installed on the body 2, the hydraulic rod 3 is located at the center of the body 2, and a pressing plate 4 is installed at the output end of the hydraulic rod 3;

[0029] A forming cylinder 5 is installed on the upper end of the base 1. The forming cylinder 5 is located at the center of the base 1. The forming cylinder 5 is fixedly connected to the base 1 by fixing bolts. The setting of the fixing bolts allows the forming cylinders 5 of different diameters to be replaced. The diameter of the inner ring of the forming cylinder 5 is matched with the diameter of the pressing plate 4. A scale 501 is installed on the outer side of the forming cylinder 5. The setting of the scale 501 allows the depth of the forming cylinder 5 to be observed. A movable seat 6 is slidably installed on the inner side of the forming cylinder 5, and a lifting assembly 7 is installed on the movable seat 6 and the base 1.

[0030] The lifting assembly 7 includes a lifting column 71 installed at the lower end of the movable seat 6 and penetrating and extending to the inner side of the base 1. The lifting column 71 is fixedly connected to the movable seat 6 by a fastening bolt 711. The fastening bolt 711 is provided so that the movable seat 6 can be conveniently disassembled and assembled. The lifting column 71 is rectangular and located in the middle of the movable seat 6. A rack 72 is fixedly installed on the outer side of the lifting column 71. A driving motor 73 is fixedly installed on the inner side wall of the base 1. A gear 74 is fixedly installed on the output end of the driving motor 73. The gear 74 and the rack 72 are meshed with each other.

[0031] A locking member 75 is installed on the inner side of the base 1. The locking member 75 includes a mounting seat 751 fixedly mounted on the inner side wall of the base 1. A through hole is provided at one end of the mounting seat 751 close to the lifting column 71. An electromagnet 752 is fixedly connected to the inner side wall of the mounting seat 751. The electromagnet 752 is electrically connected. A locking rod 753 is located on the inner side of the through hole, and the end of the locking rod 753 close to the lifting column 71 is in the shape of a right-angled trapezoid. The locking rod 753 is slidably connected to the end of the mounting seat 751 away from the electromagnet 752. The end of the locking rod 753 close to the electromagnet 752 is fixedly connected to an iron seat 754. A locking spring 755 is fixedly connected between the iron seat 754 and the inner side wall of the mounting seat 751. A locking groove 76 is provided on the outer side of the lifting column 71 and away from the rack 72. The number of the locking grooves 76 is several, and the specifications of the locking grooves 76 are compatible with the specifications of the locking rod 753.

[0032] A connecting piece 8 is provided between the pressure plate 4 and the hydraulic rod 3. The connecting piece 8 includes a connecting tube 81 fixedly installed on the upper end of the pressure plate 4. The side wall of the connecting tube 81 is slidably connected to a limiting column 82. The limiting column 82 is "T"-shaped. A connecting spring 83 is fixedly connected between the limiting column 82 and the connecting tube 81. A limiting groove 84 is provided on the outer side of the hydraulic rod 3. When the lower end of the hydraulic rod 3 is in contact with the pressure plate 4, the limiting groove 84 corresponds to the position of the limiting column 82. The specification of the limiting groove 84 is adapted to the specification of the limiting column 82. The cooperation between the limiting column 82 and the limiting groove 84 enables the pressure plate 4 to be conveniently disassembled and replaced.

[0033] In this embodiment, a lifting assembly 7 is provided so that the tea cake inside the forming cylinder 5 can be taken out conveniently.

[0034] The working principle of the above embodiment is:

[0035] By setting up the lifting component 7, when the white tea cake inside the forming tube 5 is extruded and formed, the electromagnet 752 is controlled by the control element to start, so that the electromagnet 752 magnetically attracts the iron seat 754 through suction, and the movement of the iron seat 754 drives the locking rod 753 to separate from the locking groove 76, and the driving motor 73 is started. The driving motor 73 drives the gear 74 to rotate, and the movable seat 6 is driven to move upward through the rack 72 engaging the lifting column 71, and the white tea cake on the movable seat 6 is pushed out, so that the tea cake inside the forming tube 5 is easy to take out, thereby improving work efficiency; and a scale 501 is set, so that the lifting component 7 can adjust the depth of the forming tube 5 according to the thickness of the processed tea cake.

Claims

1. A tea cake forming device, characterized in that: The invention comprises a base (1), a machine body (2) fixedly mounted on the upper end of the base (1), a hydraulic rod (3) fixedly mounted on the machine body (2), a pressure plate (4) mounted on the output end of the hydraulic rod (3), a forming cylinder (5) mounted on the upper end of the base (1), a movable seat (6) slidably mounted on the inner side of the forming cylinder (5), and a lifting assembly (7) mounted on the movable seat (6) and the base (1); The lifting assembly (7) comprises a lifting column (71) mounted on the lower end of the movable seat (6) and penetrating and extending to the inner side of the base (1), a rack (72) fixedly mounted on the outer side of the lifting column (71), a driving motor (73) fixedly mounted on the inner side wall of the base (1), a gear (74) fixedly mounted on the output end of the driving motor (73), a locking member (75) mounted on the inner side of the base (1), and a locking groove (76) provided on the outer side of the lifting column (71) and away from one end of the rack (72).

2. A tea cake forming device according to claim 1, characterized in that: The forming cylinder (5) is fixedly connected to the base (1) via fixing bolts; the diameter of the inner ring of the forming cylinder (5) matches the diameter of the pressing plate (4); and a scale (501) is installed on the outer side of the forming cylinder (5).

3. A tea cake forming device according to claim 1, characterized in that: The lifting column (71) is fixedly connected to the movable seat (6) via a fastening bolt (711); the lifting column (71) is rectangular in shape; and the lifting column (71) is located in the middle of the movable seat (6).

4. A tea cake forming device according to claim 1, characterized in that: The locking member (75) comprises a mounting seat (751) fixedly mounted on the inner side wall of the base (1); the inner side wall of the mounting seat (751) is fixedly connected to an electromagnet (752); an end of the mounting seat (751) away from the electromagnet (752) is slidably connected to a locking rod (753); an end of the locking rod (753) close to the electromagnet (752) is fixedly connected to an iron seat (754); and a locking spring (755) is fixedly connected between the iron seat (754) and the inner side wall of the mounting seat (751).

5. A tea cake forming device according to claim 4, characterized in that: A through hole is formed at one end of the mounting seat (751) close to the lifting column (71).

6. A tea cake forming device according to claim 4, characterized in that: The locking rod (753) is located on the inner side of the through hole, and one end of the locking rod (753) close to the lifting column (71) is in the shape of a right-angled trapezoid.

7. The tea cake forming device according to claim 1, characterized in that: A connecting member (8) is provided between the pressure plate (4) and the hydraulic rod (3), the connecting member (8) comprising a connecting tube (81) fixedly mounted on the upper end of the pressure plate (4), a side wall of the connecting tube (81) being slidably connected to a limiting column (82), a connecting spring (83) being fixedly connected between the limiting column (82) and the connecting tube (81), and a limiting groove (84) being provided on the outer side of the hydraulic rod (3).

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