Plate-and-frame filter press for dye production
By designing the combination of the car mechanism and the high -pressure nozzle head in the plate frame pressure machine, combined with the conveyor belt mechanism, it solves the difficulty of cleaning and equipment cleaning caused by the residue of solid particles. The service life and follow -up filtration effect of the equipment.
Patent Information
- Application Number
- CN202420915415.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the working process of the plate and frame filter press, the filter screen is difficult to clean due to the residue of solid particles, and the accumulation of solid residues affects the equipment cleaning and subsequent filter pressing effect, causing inconvenience and losses to production.
A plate frame filter machine with dye production is designed, and a combination of push car mechanism and high -pressure nozzle is used. By pushing the car mechanism, the filter cloth and filter plate are pulled away, the filter slag is dropped, and the residual solid is washed through the high -pressure nozzle head. Granules. At the same time, the teleportation agency transmits the filter slag out to ensure the cleaning and subsequent filtration effect of the equipment.
The efficient cleaning of the filter cloth and filter plate is achieved, the cleaning state of the equipment is ensured, the service life of the filter cloth and filter plate is improved, and the stability of the subsequent filtration effect is guaranteed.
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Figure CN222400389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter presses, in particular to a plate-frame filter press for dye production. Background Art
[0002] Plate and frame filter press is a commonly used solid-liquid separation equipment, widely used in chemical, metallurgical, mining and other fields. The principle of filtration is to use filter media to pressure filter the material to separate the solid particles, thereby realizing the solid-liquid separation process. In terms of operation control, by controlling parameters such as pressure and liquid flow rate, the filtration process can be automated and precisely controlled to improve production efficiency and product quality.
[0003] The plate and frame filter press is a device commonly used for solid-liquid separation. It is usually composed of a filter press frame, filter plates, filter cloths and liquid discharge ports. The filter screen of the plate and frame filter press is not easy to clean when it is working. Solid particles may remain on the filter screen during the filtration process. As the filtration process proceeds, solid residues will gradually accumulate at the bottom of the equipment, making it difficult to clean the equipment, affecting the subsequent filtration effect, and causing inconvenience and losses to production. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a plate and frame filter press for dye production, aiming to improve the problem that the filter screen is difficult to clean due to residual solid particles during operation of the plate and frame filter press, and the accumulation of solid residue will affect the cleaning of the equipment and the subsequent filtration effect, causing inconvenience and losses to production.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a plate and frame filter press for dye production comprises a first mounting block, two sides of the left portion of the first mounting block are fixedly connected to two sides of the right portion of the second mounting block through a first fixing block, a mounting plate is fixedly connected to the lower right side of the first mounting block, a clamping hydraulic cylinder is fixedly connected to the middle portion of the upper side of the mounting plate, a clamping plate is fixedly connected to the output end of the clamping hydraulic cylinder, two water pipes are fixedly connected equidistantly between the first mounting block and the middle portion of the upper portion of the second mounting block, two water inlets are fixedly connected equidistantly between the middle portion of the left portion of the second mounting block and are fixedly connected to the left end of the water pipe through the second mounting block, a number of high-pressure nozzles are fixedly connected equidistantly on the water pipe, a thrust plate is fixedly connected to the right portion of the second mounting block, and the first mounting block and the second mounting block are fixedly connected equidistantly on both sides of the upper portion. The filter cloth is fixedly connected with a second fixed block, and the second fixed blocks far away from each other are fixedly connected with guide rails, and the upper parts of the guide rails are equidistantly slidably connected with a plurality of clamping blocks, and the clamping blocks are fixedly connected to the front and rear upper sides of the filter cloth, the filter plate and the front and rear middle sides of the filter plate are fixedly connected with clamping strips, and the filter cloth, the filter plate, the clamping plate and the upper middle sides of the thrust plate are fixedly connected with a feed block, and the front lower side of the filter plate is fixedly connected with a second liquid outlet, and a slide groove is provided on the upper middle side of the first fixed block, and a pushing trolley mechanism is provided in the slide groove, the left part of the leftmost feed block is fixedly connected with a feed valve, and the right part of the rightmost feed block is fixedly connected with a discharge valve, the lower front side of the first mounting block and the lower front side of the second mounting block are fixedly connected with a guide pipe, and a conveying mechanism is provided at the lower part of the first fixed block.
[0006] Furthermore, the conveying mechanism includes a fixed frame, a rotating shaft is arranged between several of the fixed frames, the rotating shaft is rotatably connected to the conveyor belt, a second motor is arranged at the front of the leftmost fixed frame, the output end of the second motor is fixedly connected to the leftmost rotating shaft, a plurality of partitions are fixedly connected at equal intervals on the upper part of the conveyor belt, and guardrails are fixedly connected to the upper part close to the fixed frames.
[0007] Furthermore, the pushing trolley mechanism includes a moving trolley, a sliding groove is provided on the upper middle side of the first fixed block and the moving trolley is slidably connected in the sliding groove, a first motor is fixedly connected to the inner bottom side of the moving trolley, a gear is fixedly connected to the output end of the first motor, the gear is meshingly connected with a latch, the latch is equidistantly fixedly connected to the outer side of the annular clip, a limiting block is fixedly connected to the middle sides of the front and rear parts of the annular clip, a groove is provided inside the moving trolley and the annular clip is slidably connected in the groove.
[0008] Furthermore, the second liquid outlet is close to the upper opening of the flow guide tube.
[0009] Furthermore, a first liquid outlet is fixedly connected to the left portion of the guide tube, and a lower portion of the first liquid outlet is close to the collection bucket.
[0010] Furthermore, the annular clamping strip is clamped with the clamping strip.
[0011] Furthermore, a collecting vehicle is arranged at the right part of the conveyor belt, and wheels are arranged at equal distances on both sides of the front and rear parts of the collecting vehicle.
[0012] Furthermore, bases are fixedly connected to both sides of the lower parts of the first mounting block and the second mounting block at equal distances.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the filter cloth and filter plate are cleaned by the interaction between the push trolley mechanism and the high-pressure nozzle. When the mobile trolley moves, the annular clamping strip interacts with the clamping strips on the filter cloth and the filter plate to pull the filter cloth and the filter plate apart, so that the filter residue can fall smoothly. At the same time, the high-pressure nozzle will spray water to wash away the solid particles remaining on the filter cloth and the filter plate, ensuring thorough cleaning and effectively increasing the service life of the filter cloth and the filter plate.
[0015] 2. In the utility model, the filter residue dropped from the filter cloth and the filter plate is conveyed away by a conveyor belt mechanism. Partitions and guardrails are provided on the conveyor belt to prevent the filter residue from piling up or falling during the conveying process. The provision of partitions helps to separate the filter residues and prevent them from crossing each other, thereby maintaining the smooth operation of the conveyor belt; at the same time, the provision of guardrails helps to prevent the filter residue from overflowing from the edge of the conveyor belt, ensuring that the filter residue is reliably conveyed away and ensuring the smooth progress of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall structural diagram of the plate and frame filter press for dye production proposed in the utility model;
[0017] Figure 2 It is a front view of the plate and frame filter press for dye production proposed by the utility model;
[0018] Figure 3 It is a left view of the plate and frame filter press for dye production proposed by the utility model;
[0019] Figure 4 for Figure 1 A detailed enlarged view of the transmission mechanism in the overall structure diagram;
[0020] Figure 5 for Figure 1 A detailed enlarged view of the filter cloth and filter plate in the overall structure diagram;
[0021] Figure 6 for Figure 2Detailed breakdown of the push trolley mechanism in the center front view.
[0022] Legend:
[0023] 1. First mounting block; 2. Clamping hydraulic cylinder; 3. Second mounting block; 4. Base; 5. First fixing block; 6. Filter cloth; 7. Filter plate; 8. Guide rail; 9. Clamping plate; 10. Discharge valve; 11. Thrust plate; 12. Feed valve; 13. Mounting plate; 14. Second fixing block; 15. Water pipe; 16. High-pressure nozzle; 17. Guide pipe; 18. Conveying mechanism; 19. Collection bucket; 20. Collection vehicle; 21 , wheels; 22, pushing trolley mechanism; 23, second motor; 24, fixed frame; 25, partition; 26, conveyor belt; 27, guardrail; 28, water inlet; 29, first liquid outlet; 30, feed block; 31, clamping block; 32, clamping strip; 33, second liquid outlet; 34, annular clamping strip; 35, clamping teeth; 36, moving trolley; 37, first motor; 38, gear; 39, limit block; 40, rotating shaft. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-Figure 6, an embodiment provided by the utility model: a plate and frame filter press for dye production, comprising a first mounting block 1, both sides of the left portion of the first mounting block 1 are fixedly connected to both sides of the right portion of the second mounting block 3 through a first fixing block 5, a mounting plate 13 is fixedly connected to the lower right side of the first mounting block 1, a clamping hydraulic cylinder 2 is fixedly connected to the middle portion of the upper side of the mounting plate 13, a clamping plate 9 is fixedly connected to the output end of the clamping hydraulic cylinder 2, two water pipes 15 are fixedly connected equidistantly between the first mounting block 1 and the middle portion of the upper portion of the second mounting block 3, two water inlets 28 are fixedly connected equidistantly between the middle portion of the left portion of the second mounting block 3 and are fixedly connected to the left end of the water pipe 15, a plurality of high-pressure nozzles 16 are fixedly connected equidistantly on the water pipe 15, a thrust plate 11 is fixedly connected to the right portion of the second mounting block 3, and second fixing blocks are fixedly connected equidistantly between the first mounting block 1 and the upper portions of the second mounting block 3 14, the guide rails 8 are fixedly connected between the second fixed blocks 14 which are far away from each other, and a plurality of blocks 31 are equidistantly slidably connected on the upper part of the guide rails 8, and the blocks 31 are fixedly connected to the upper sides of the front and rear parts of the filter cloth 6, the filter plate 7 and the pressing plate 9, and the filter cloth 6 and the filter plate 7 are fixedly connected with the clamping strips 32 on the middle sides of the front and rear parts, and the feed block 30 is fixedly connected to the middle sides of the upper parts of the filter cloth 6, the filter plate 7, the pressing plate 9 and the thrust plate 11, and the second liquid outlet 33 is fixedly connected to the lower side of the front of the filter plate 7, and the upper middle side of the first fixed block 5 is provided with a slide groove, and a push trolley mechanism 22 is arranged in the slide groove, and the left part of the leftmost feed block 30 is fixedly connected with the feed valve 12, and the right part of the rightmost feed block 30 is fixedly connected with the discharge valve 10, the lower front side of the first mounting block 1 and the lower front side of the second mounting block 3 are fixedly connected with the guide pipe 17, and the lower part of the first fixed block 5 is provided with a conveying mechanism 18.
[0026] The left sides of the first mounting block 1 and the right sides of the second mounting block 3 are fixedly connected through the first fixing block 5, the lower right side of the first mounting block 1 is fixedly connected with a mounting plate 13, the middle part of the upper side of the mounting plate 13 is fixedly connected with a clamping hydraulic cylinder 2, and the output end of the clamping hydraulic cylinder 2 is fixedly connected with a clamping plate 9. In order to squeeze the filter cloth 6 and the filter plate 7 during use, the first mounting block 1 and the upper middle side of the second mounting block 3 are equidistantly fixedly connected with two water pipes 15, and a number of high-pressure nozzles 16 are evenly fixedly connected to the water pipes 15 to flush the filter residues remaining on the filter cloth 6 and the filter plate 7. The right side of the second mounting block 3 is fixedly connected with a thrust plate 11, and between the second fixing blocks 14 They are all fixedly connected with guide rails 8, a slide groove is opened on the middle side of the upper part of the first fixed block 5 and a pushing trolley mechanism 22 is arranged in the slide groove, so that the pushing trolley mechanism 22 pulls the filter cloth 6 and the filter plate 7 apart, so that the filter residue can fall smoothly, the left part of the leftmost feed block 30 is fixedly connected with a feed valve 12, and the right part of the rightmost feed block 30 is fixedly connected with a discharge valve 10 for feeding and discharging, the lower front side of the first mounting block 1 and the lower front side of the second mounting block 3 are fixedly connected with a guide pipe 17, so that the squeezed liquid is reserved in the collection bucket 19 through the guide pipe 17, and the lower part of the first fixed block 5 is provided with a conveying mechanism 18 for conveying the filter residue dropped from the filter cloth and the filter plate.
[0027] The conveying mechanism 18 includes a fixed frame 24, a rotating shaft 40 is arranged between several fixed frames 24, and a conveyor belt 26 is rotatably connected to the rotating shaft 40. A second motor 23 is arranged at the front of the leftmost fixed frame 24, and the output end of the second motor 23 is fixedly connected to the leftmost rotating shaft 40. A plurality of partitions 25 are fixedly connected to the upper part of the conveyor belt 26 at equal intervals, and a fence 27 is fixedly connected to the upper part close to the fixed frame 24. The pushing trolley mechanism 22 includes a moving trolley 36. A slide groove is provided on the middle side of the upper part of the first fixed block 5, and the moving trolley 36 is slidably connected in the slide groove. The inner bottom side of the moving trolley 36 is fixedly connected to the first motor 37, and the output end of the first motor 37 is fixedly connected to the gear 38. The gear 38 is fixedly connected to the output end of the first motor 37. 8 is meshingly connected with a latch tooth 35, which is equidistantly fixedly connected to the outer side of the annular clip strip 34, and the middle side of the front and rear parts of the annular clip strip 34 is fixedly connected to a limit block 39. A groove is provided inside the movable trolley 36 and the annular clip strip 34 is slidably connected in the groove. The second liquid outlet 33 is close to the upper opening of the guide tube 17, and the left part of the guide tube 17 is fixedly connected with the first liquid outlet 29, and the lower part of the first liquid outlet 29 is close to the collecting bucket 19. The annular clip strip 34 is engaged with the clip strip 32. A collecting vehicle 20 is provided on the right part of the conveyor belt 26, and wheels 21 are equidistantly provided on both sides of the front and rear parts of the collecting vehicle 20. The first mounting block 1 and the lower sides of the second mounting block 3 are equidistantly fixedly connected with a base 4.
[0028] The conveying mechanism 18 includes the cooperation of the fixed frame 24, the rotating shaft 40, the conveyor belt 26 and the second motor 23, so that the filter residue can be reliably conveyed and the smooth production can be ensured. The pushing trolley mechanism 22 includes the cooperation of the moving trolley 36, the first motor 37, the gear 38 and the annular clip 34 to pull the filter cloth 6 and the filter plate 7 apart, so that the filter residue can fall smoothly.
[0029] Working principle: The first mounting block 1 and the second mounting block 3 are fixedly connected through the first fixed block 5 to form a frame. A mounting plate 13 is arranged on the right side of the first mounting block 1. A clamping hydraulic cylinder 2 is arranged on the upper surface of the mounting plate 13. Liquid enters from the feed valve 12, and the clamping hydraulic cylinder 2 squeezes the filter cloth 6 and the filter plate 7. After squeezing, the push trolley mechanism 22 on the upper part of the first fixed block 5, the push trolley mechanism 22 includes a moving trolley 36, a first motor 37, a gear 38 and an annular clamping strip 34. The mutual cooperation pulls the filter cloth 6 and the filter plate 7 apart, so that The filter residue can fall off smoothly, and the filter residue remaining on the filter cloth 6 and the filter plate 7 is used to flush the filter residue remaining on the filter cloth 6 and the filter plate 7 through the high-pressure nozzle 16 on the water pipe 15. After being squeezed, it flows into the guide pipe 17 through the second liquid outlet 33 at the front of the filter plate 7, and then flows out to the collection bucket 19 through the guide pipe 17. The filter residue passes through the conveying mechanism 18. The conveying mechanism 18 includes a fixed frame 24, a rotating shaft 40, a conveyor belt 26 and a second motor 23. The mutual cooperation of the components can ensure that the filter residue is reliably conveyed and the smooth progress of production is ensured.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A plate and frame filter press for dye production, comprising a first mounting block (1), characterized in that: The left sides of the first mounting block (1) and the right sides of the second mounting block (3) are fixedly connected via a first fixing block (5); a mounting plate (13) is fixedly connected to the lower right side of the first mounting block (1); a clamping hydraulic cylinder (2) is fixedly connected to the middle of the upper side of the mounting plate (13); a clamping plate (9) is fixedly connected to the output end of the clamping hydraulic cylinder (2); two water pipes (15) are fixedly connected equidistantly to the middle of the upper sides of the first mounting block (1) and the second mounting block (3); Two water inlets (28) are equidistantly fixedly connected to the middle of the left side of the mounting block (3) and penetrate the second mounting block (3) and are fixedly connected to the left end of the water pipe (15); a plurality of high-pressure nozzles (16) are equidistantly fixedly connected to the water pipe (15); a thrust plate (11) is fixedly connected to the right side of the second mounting block (3); second fixing blocks (14) are equidistantly fixedly connected to the upper sides of the first mounting block (1) and the second mounting block (3); and the second fixing blocks (14) which are far from each other are fixedly connected to each other. A guide rail (8) is provided, and a plurality of blocks (31) are equidistantly slidably connected to the upper part of the guide rail (8), and the blocks (31) are fixedly connected to the upper sides of the front and rear parts of the filter cloth (6), the filter plate (7) and the pressing plate (9), and the middle sides of the front and rear parts of the filter cloth (6) and the filter plate (7) are fixedly connected to the clamping strips (32), the middle sides of the upper parts of the filter cloth (6), the filter plate (7), the pressing plate (9) and the thrust plate (11) are fixedly connected to the feed block (30), and the lower side of the front part of the filter plate (7) is fixedly connected to the first Two liquid outlets (33), a slide groove is provided on the middle side of the upper part of the first fixed block (5) and a push trolley mechanism (22) is arranged in the slide groove, the left part of the leftmost feed block (30) is fixedly connected to the feed valve (12), and the right part of the rightmost feed block (30) is fixedly connected to the discharge valve (10), the lower front side of the first mounting block (1) and the lower front side of the second mounting block (3) are fixedly connected to the guide pipe (17), and the lower part of the first fixed block (5) is provided with a conveying mechanism (18).
2. The plate and frame filter press for dye production according to claim 1, characterized in that: The conveying mechanism (18) comprises a fixed frame (24), a rotating shaft (40) is arranged between a plurality of the fixed frames (24), the rotating shaft (40) is rotatably connected to a conveyor belt (26), a second motor (23) is arranged at the front of the leftmost fixed frame (24), the output end of the second motor (23) is fixedly connected to the leftmost rotating shaft (40), a plurality of partitions (25) are equidistantly fixedly connected to the upper part of the conveyor belt (26), and a guardrail (27) is fixedly connected to the upper part close to the fixed frame (24).
3. The plate and frame filter press for dye production according to claim 1, characterized in that: The pushing trolley mechanism (22) comprises a moving trolley (36), a sliding groove is provided on the middle side of the upper part of the first fixed block (5), and the moving trolley (36) is slidably connected in the sliding groove, a first motor (37) is fixedly connected to the inner bottom side of the moving trolley (36), a gear (38) is fixedly connected to the output end of the first motor (37), and the gear (38) is meshingly connected with a latching tooth (35), and the latching tooth (35) is fixedly connected to the outer side of the annular clip (34) at equal intervals, and a limiting block (39) is fixedly connected to the middle side of the front and rear parts of the annular clip (34), and a groove is provided inside the moving trolley (36), and the annular clip (34) is slidably connected in the groove.
4. The plate and frame filter press for dye production according to claim 1, characterized in that: The second liquid outlet (33) is close to the upper opening of the flow guide tube (17).
5. The plate and frame filter press for dye production according to claim 1, characterized in that: The left portion of the flow guide pipe (17) is fixedly connected to a first liquid outlet (29), and the lower portion of the first liquid outlet (29) is close to the collection bucket (19).
6. The plate and frame filter press for dye production according to claim 3, characterized in that: The annular clamping strip (34) is clamped with the clamping strip (32).
7. The plate and frame filter press for dye production according to claim 2, characterized in that: A collection vehicle (20) is arranged at the right part of the conveyor belt (26), and wheels (21) are arranged equidistantly on both sides of the front and rear parts of the collection vehicle (20).
8. The plate and frame filter press for dye production according to claim 1, characterized in that: Bases (4) are fixedly connected at equal distances to both sides of the lower parts of the first mounting block (1) and the second mounting block (3).
Citation Information
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