Material stirring device for ceramic processing

By setting up multiple crushing and stirring devices in the mixing device of ceramic processing, the problem of crushing and stirring dead ends in existing technologies has been solved, significantly improved the crushing and mixing efficiency of the material, and extending the service life of the device.

CN222401300UActive Publication Date: 2025-01-28FUJIAN DEHUA COUNTY PENGKUN CERAMICS CO LTD
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Patent Information

Application Number
CN202420894400.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-28
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing ceramic material crushing and stirring devices have a large number of crushing and stirring dead corners, which leads to some materials being unable to be crushed and stirred, reducing the stirring effect.

Method used

The mixing device for ceramic processing is designed. By setting up motor, rotating shafts, crushing blades, sieve plates, baffles, electric push rods and grinding blocks, forming a crushing device to achieve multiple crushing and stirring of the materials for the material , Improved crushing and stirring efficiency.

Benefits of technology

Through multiple crushing and mixing, the volume reduction speed and stirring effect of the material are significantly improved, the damage of the mixing leaves and the burden of motor are reduced, and the service life of the device is prolonged.

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Abstract

The utility model discloses a material stirring device for ceramic processing, which comprises a stirring box, a plurality of feeding funnels are arranged on the shell wall at the top of the stirring box, a motor I is arranged in the stirring box, a stirring shaft is arranged at the bottom of the motor I, a plurality of stirring blades are arranged on the surface of the stirring shaft, and the feeding funnels are arranged on the shell wall at the top of the stirring box. The stirring device is formed by arranging a first motor, a stirring shaft, stirring blades, a first gear, a bearing, a threaded rod, a second gear, a sliding block, a push plate and a limiting block, the first motor is started to enable the stirring blades to rotate to stir materials, meanwhile, the first gear and the second gear are meshed to drive the threaded rod to rotate, the sliding block drives the push plate to move, and the materials are stirred. Materials in the stirring box are continuously pushed to the stirring blades, so that the stirring speed is increased, the stirring range is expanded, the materials can be in full contact with the stirring blades, stirring dead angles are avoided, and the stirring effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic material stirring devices, in particular to a material stirring device for ceramic processing. Background Art

[0002] Ceramic materials can be used as microwave media. In modern communications, they are used as resonators, filters, dielectric substrates, dielectric antennas, dielectric waveguide circuits, etc. They are widely used in many fields of microwave technology. During the processing of ceramic materials, the materials need to be stirred. However, due to the different sizes of the materials, in order to improve the stirring effect, the materials need to be crushed to obtain materials of the same size. However, the existing ceramic material crushing and stirring devices usually have a large number of crushing and stirring dead corners, which makes some materials unable to be crushed and stirred, resulting in reduced stirring effect.

[0003] For example, in a ceramic material stirring device with publication number CN213349074U, a feed hopper runs through one side of the top of the stirring chamber, a discharge port is provided on one side of the bottom of the stirring chamber and is fixedly connected to the top and the screen, a screening chamber is arranged at the bottom of the stirring chamber, a crushing motor is arranged at one side of the top of the crushing and mixing chamber, a grinding motor is supported and fixedly connected to one side of the bottom of the stirring chamber by a bracket, and a screening motor is arranged at one side of the bottom of the stirring chamber. This technical solution also has the above-mentioned technical problems. Utility Model Content

[0004] The purpose of the utility model is to provide a material stirring device for ceramic processing to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material stirring device for ceramic processing, comprising a stirring box, a plurality of feeding funnels are provided on the top shell wall of the stirring box, a motor 1 is installed in the stirring box, a stirring shaft is installed at the bottom of the motor 1, a plurality of stirring blades are installed on the surface of the stirring shaft, a motor 2 is installed on the left and right side walls of the stirring box, a rotating shaft is installed on the motor 2, the rotating shaft passes through the wall of the stirring box and is located in the stirring box, a crushing blade is installed on the surface of the rotating shaft, a plurality of sieve plates are installed in the stirring box, the sieve plates are located below the rotating shaft, a baffle extending upward is installed on the top of the sieve plate, the top of the baffle is connected to the top inner wall of the stirring box, a plurality of vertically downward electric push rods are installed inside the stirring box, and a grinding block is installed on the output end of the electric push rod.

[0006] Optionally, a gear 1 is sleeved on the surface of the stirring shaft, and outer rings with bearings are installed in the left and right side walls of the stirring box. A threaded rod is installed on the inner ring of the bearing, and a gear 2 is installed on the end of the threaded rod away from the bearing, and the gear 2 is in meshing state with the gear 1.

[0007] Optionally, a slider is threadedly connected to the threaded rod, and a push plate is installed at the bottom of the slider.

[0008] Optionally, a discharge port is provided on the bottom wall of the mixing box, the discharge port is located in the positive direction of the mixing shaft, a discharge valve is installed in the discharge port, and an upwardly opening collecting box is installed at the bottom of the mixing box, the collecting box is located below the discharge port.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] 1. The utility model forms a pulverizing device by arranging a motor 2, a rotating shaft, a pulverizing blade, a sieve plate, a baffle, an electric push rod and a grinding block. The pulverizing blade pulverizes the material entering the mixing box to reduce its volume, and then the sieve plate, the electric push rod and the grinding block cooperate with each other to perform secondary pulverization on the material that cannot be pulverized by the pulverizing blade, so that the volume of the material is further reduced, the pulverizing speed is increased, the subsequent stirring is convenient, the stirring speed is increased, the damage of the stirring material to the stirring blade is reduced, the burden of the motor 1 is reduced, and the service life of the device is extended.

[0011] 2. The utility model forms a stirring device by arranging a motor 1, a stirring shaft, a stirring blade, a gear 1, a bearing, a threaded rod, a gear 2, a slider, a push plate and a limit block. The motor 1 is started to rotate the stirring blade to stir the material. At the same time, the threaded rod is driven to rotate through the meshing of the gear 1 and the gear 2, so that the slider drives the push plate to move, and the material in the mixing box is continuously pushed toward the stirring blade, thereby increasing the stirring speed, expanding the stirring range, allowing the material to fully contact the stirring blade, avoiding the generation of stirring dead angles, and improving the stirring effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural cross-sectional view of the front view of the utility model;

[0013] Figure 2 It is a structural cross-sectional view of the right side view of the utility model;

[0014] Figure 3 For this utility model Figure 1 Magnified view of AA in.

[0015] In the figure: 1 mixing box, 2 feeding funnel, 3 motor 1, 4 mixing shaft, 5 mixing blade, 6 motor 2, 7 rotating shaft, 8 crushing blade, 9 screen plate, 10 baffle, 11 gear 1, 12 bearing, 13 threaded rod, 14 gear 2, 15 slider, 16 push plate, 17 electric push rod, 18 grinding block, 19 discharge port, 20 discharge valve, 21 collecting box, 22 support leg, 23 limit block. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-3 A material stirring device for ceramic processing includes a stirring box 1. A plurality of feeding funnels 2 are installed on the top shell wall of the stirring box 1. The specific number of the feeding funnels 2 is two. A motor 3 is installed in the stirring box 1. A stirring shaft 4 is installed at the bottom of the motor 3. A plurality of stirring blades 5 are installed on the surface of the stirring shaft 4. Starting the motor 3 to rotate the stirring shaft 4 will drive the material in the stirring box 1 to move through the stirring blades 5 to stir the material. It should be noted that the motor 3 is a stepping motor. When the motor 3 is started, after controlling the stirring shaft 4 to rotate in the forward direction for a period of time, it will control the stirring shaft 4 to rotate in the reverse direction, and the time and speed of the forward rotation and reverse rotation of the stirring shaft 4 are the same. When the motor 3 is started, it will repeatedly control the stirring shaft 4 to rotate in the forward and reverse directions.

[0018] Motor 2 6 is installed on the left and right side walls of the mixing box 1, and a rotating shaft 7 is installed on the motor 2 6. The rotating shaft 7 passes through the wall of the mixing box 1 and is located in the mixing box 1. A crushing blade 8 is installed on the surface of the rotating shaft 7, and the crushing blade 8 is located below the feeding funnel 2. Starting the motor 2 6 will drive the crushing blade 8 to rotate through the rotating shaft 7, and the material entering the mixing box 1 from the feeding funnel 2 will be crushed to reduce the volume of the material.

[0019] A plurality of sieve plates 9 are installed in the mixing box 1, and the specific number of the sieve plates 9 is two. The sieve plates 9 are located below the rotating shaft 7. The sieve plates 9 are composed of many small holes, which can screen the size of the material, so that the smaller material that meets the requirements passes through the sieve plate 9, and the larger material remains on the top of the sieve plate 9, so that it continues to be crushed by the crushing blade 8 until the size meets the requirements. A plurality of vertically downward electric push rods 17 are installed inside the mixing box 1. The specific number of the electric push rods 17 is two, and they are respectively located above the two sieve plates 9. A grinding block 18 is installed on the output end of the electric push rod 17. Starting the electric push rod 17 can control the grinding block 18 to move up and down, and the material located on the top of the sieve plate 9 that cannot be crushed by the crushing blade 8 is crushed and ground, thereby increasing the crushing speed, expanding the crushing range, and avoiding the accumulation of materials in the dead corner at the top of the sieve plate 9. An upwardly extending baffle 10 is installed on the top of the sieve plate 9, and the top of the baffle 10 is connected to the top inner wall of the mixing box 1. The baffle 10 can limit the splash range of the material when it is crushed to avoid the material from causing damage to other internal devices.

[0020] A gear 11 is sleeved on the surface of the stirring shaft 4, and an outer ring of a bearing 12 is installed in the left and right side walls of the stirring box 1. A threaded rod 13 is installed on the inner ring of the bearing 12, and a gear 2 14 is installed on the end of the threaded rod 13 away from the bearing 12. The gear 2 14 is in meshing state with the gear 1 11. When the stirring shaft 4 rotates, the threaded rod 13 is driven to rotate through the meshing of the gear 11 and the gear 2 14.

[0021] A slider 15 is threadedly connected to the threaded rod 13, and a push plate 16 is installed at the bottom of the slider 15. When the threaded rod 13 rotates, the slider 15 will move on the threaded rod 13 and drive the push plate 16 to move. When the push plate 16 moves, it will push the material in the mixing box 1 to move in the direction of the mixing blade 5. A limit block 23 is fixedly installed on the threaded rod 13. The limit block 23 will prevent the slider 15 from moving, thereby limiting the moving distance of the slider 15 on the threaded rod 13, so that the push plate 16 cannot always come into contact with the mixing blade 5 during the movement.

[0022] A discharge port 19 is provided on the bottom wall of the mixing box 1, and the discharge port 19 is located in the positive direction of the mixing shaft 4. A discharge valve 20 is installed in the discharge port 19. A collecting box 21 opening upward is installed at the bottom of the mixing box 1, and the collecting box 21 is located below the discharge port 19. When the discharge valve 20 is opened, the material inside the mixing box 1 will fall into the collecting box 21 through the discharge port 19. A plurality of supporting legs 22 are installed at the bottom of the mixing box 1, and the specific number of the supporting legs 22 is four.

[0023] During use, the user can put the material into the mixing box 1 through the feeding funnel 2, and at the same time start the motor 2 6 to rotate the crushing blade 8 to crush the material, and start the electric push rod 17 to make the grinding block 18 move up and down repeatedly to crush the material located on the top of the sieve plate 9. The crushed material will pass through the sieve plate 9 and fall on the bottom inner wall of the mixing box 1. Then start the motor 1 3 to rotate the stirring shaft 4 and the stirring blade 5 to stir the material. At the same time, the push plate 16 is moved by the rotation of the threaded rod 13 to continuously push the material toward the stirring blade 5 to increase the stirring speed.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material stirring device for ceramic processing, comprising a stirring box (1), characterized in that: A plurality of feeding funnels (2) are installed on the top shell wall of the mixing box (1), a motor (3) is installed in the mixing box (1), a stirring shaft (4) is installed at the bottom of the motor (3), a plurality of stirring blades (5) are installed on the surface of the stirring shaft (4), a motor (6) is installed on the left and right side walls of the mixing box (1), a rotating shaft (7) is installed on the motor (6), and the rotating shaft (7) passes through the wall of the mixing box (1) and is located in the mixing box (1), A crushing blade (8) is installed on the surface of the rotating shaft (7), and a plurality of sieve plates (9) are installed in the mixing box (1). The sieve plates (9) are located below the rotating shaft (7). A baffle plate (10) extending upward is installed on the top of the sieve plate (9). The top of the baffle plate (10) is connected to the top inner wall of the mixing box (1). A plurality of vertically downward electric push rods (17) are installed inside the mixing box (1), and a grinding block (18) is installed on the output end of the electric push rod (17).

2. A material stirring device for ceramic processing according to claim 1, characterized in that: A gear 1 (11) is sleeved on the surface of the stirring shaft (4); outer rings of bearings (12) are provided in the left and right side walls of the stirring box (1); a threaded rod (13) is installed on the inner ring of the bearing (12); a gear 2 (14) is installed on the end of the threaded rod (13) away from the bearing (12); and the gear 2 (14) is in meshing state with the gear 1 (11).

3. A material stirring device for ceramic processing according to claim 2, characterized in that: A slider (15) is threadedly connected to the threaded rod (13), and a push plate (16) is installed at the bottom of the slider (15).

4. A material stirring device for ceramic processing according to claim 3, characterized in that: The bottom wall of the mixing box (1) is provided with a discharge port (19), the discharge port (19) is located in the positive direction of the mixing shaft (4), a discharge valve (20) is installed in the discharge port (19), and the bottom of the mixing box (1) is provided with a collection box (21) which opens upward, and the collection box (21) is located below the discharge port (19).

Citation Information

Patent Citations

  • Ceramic material stirring device

    CN213349074U