Ceramic tile surface dust removal device and production line
By designing a tile surface dust removal device that includes transport, cleaning and pumping mechanism, the problem of tile displacement and poor dust removal effects caused by improper cleansing brushes in existing technologies, realizing the stable transportation of tiles and realizing the tiles High -efficiency cleaning and dust removal effect.
Patent Information
- Application Number
- CN202421159900.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the cleaning process of existing tiles surface dust removal devices, the cleaning brush force is too large or too small, which can easily lead to the displacement of the tiles or the dust removal effect, affecting the stable conveying and cleaning effect of the tiles.
A tile surface dust removal device includes a conveyor mechanism, cleaning mechanism and a suction mechanism. The conveyor belt is set up between multiple transmission rols, and there are multiple leakage holes. The pumping cylinder is located on the side of the back of the conveyor surface to the back of the cleaning station. The negative pressure is generated by the negative pressure device to enhance the friction of the tile and the conveyor belt. And cooperate with the cleaning mechanism and pumping mechanism to achieve efficient dust removal and dust collection.
The stable transportation of tiles and efficient cleaning and dust removal effects are achieved, the cleaning power of the tile surface is enhanced, the effective collection of dust and sewage is ensured, and the adverse effects of dust floating in the workshop.
Smart Images

Figure CN222402446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile production, in particular to a tile surface dust removal device and a production line. Background Art
[0002] Ceramic tile is a kind of acid and alkali resistant porcelain or stone building or decoration material formed by grinding, mixing, pressing, glazing and sintering refractory metal oxides and semi-metal oxides. Its raw materials are mostly clay and quartz sand, which are mixed after high temperature and compression, and have high hardness.
[0003] During the production of tiles, a large amount of dust will adhere to the surface of the tiles, which is not conducive to the glazing or packaging of the tiles. For this reason, the utility model with application number CN202320660997.8 and name of a tile surface dust removal device for tile production discloses a method of multiple cleaning by a roller, thereby enhancing the dust removal effect on the tile surface.
[0004] However, the above patent has at least the following defects: the conveyor belt relies on the friction with the tiles to transport the tiles. If the force applied by the cleaning brush on the tile surface is too large, it will easily cause the tiles to shift and affect the transportation efficiency of the tiles. If the force applied by the cleaning brush on the tile surface is too small, the cleaning and dust removal effect will be poor. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a ceramic tile surface dust removal device, which is conducive to achieving stable transportation of ceramic tiles and improving the cleaning and dust removal effect of ceramic tiles.
[0006] The utility model also provides a production line.
[0007] According to the first embodiment of the utility model, the ceramic tile surface dust removal device includes: a conveying mechanism, including a driving device, a conveyor belt and a plurality of transmission rollers, the plurality of transmission rollers are arranged in a front-to-back interval, the conveyor belt is wound between the plurality of transmission rollers, the conveyor belt is provided with a plurality of leakage holes, the conveying mechanism is provided with a cleaning station, and the conveyor belt has a conveying surface; a cleaning mechanism, which is erected above the cleaning station and is used to clean the ceramic tiles conveyed to the cleaning station; a suction mechanism, which includes a negative pressure device, a suction cylinder and a collector, the suction cylinder is provided at the cleaning station and is located on the side facing away from the conveying surface, and the opening of the suction cylinder faces the conveyor belt; as the conveyor belt rotates, the leakage holes can be opposite to the opening of the suction cylinder; the suction cylinder and the collector are both connected to the negative pressure device, and negative pressure can be generated at the opening of the suction cylinder.
[0008] The tile surface dust removal device according to the embodiment of the utility model has at least the following beneficial effects: the conveyor belt is wound between a plurality of driving rollers, and under the driving action of the driving device, the driving rollers and the conveyor belt are rotated and moved. A plurality of leakage holes are provided on the conveyor belt, and as the conveyor belt rotates, the tiles and the leakage holes can be moved to the cleaning station. The suction cylinder is provided at the cleaning station and is located on the side facing away from the conveying surface. After the negative pressure device is operated, negative pressure can be generated at the opening of the suction cylinder, and the negative pressure can act on the tiles through the leakage holes, which is beneficial to enhancing the friction between the tiles and the conveyor belt to achieve stable transportation of the tiles. The cleaning mechanism can be used to clean and remove dust from the tiles transported to the cleaning station, and by increasing the force of the cleaning mechanism acting on the tiles, it is beneficial to enhance the cleaning and dust removal effect on the tiles. The dust and sewage after cleaning are collected by the collector through the leakage holes and the suction pump, which is beneficial to the collection of dust and sewage and reduces the adverse effects of dust floating in the workshop.
[0009] According to some embodiments of the utility model, the cleaning mechanism includes a driving motor, a transmission shaft, a driving gear, two driven gears and two cleaning heads. The driving motor is connected to the transmission shaft, the driving gear is connected to the transmission shaft and meshes with the two driven gears. The cleaning heads correspond to the driven gears one by one, and the cleaning heads are coaxially connected to the driven gears.
[0010] Specifically, the driving motor is connected to the transmission shaft to drive the driving gear connected to the transmission shaft to rotate, the two driven gears are meshed with the driving gear, and the cleaning head is coaxially connected to the driven gear, that is, the two cleaning heads can rotate synchronously through the drive of the driving motor, and the cleaning heads can be contacted with the tiles transported to the cleaning station to clean and remove dust from the surface of the tiles.
[0011] According to some embodiments of the utility model, the cleaning head includes a hollow tube, a cleaning disc and bristles connected to the cleaning disc, the hollow tube passes through the driven gear and the cleaning disc, the bristles are connected to the lower end of the cleaning disc, and the upper end of the hollow tube is connected to the first water inlet pipe.
[0012] The cleaning head includes a hollow tube, which passes through the driven gear and the cleaning disc. The upper end of the hollow tube is connected to a first water inlet pipe, which can be connected to an external water pump. Under the pressure change of the water pump, the cleaning liquid is conducted to the hollow tube. After passing through the hollow tube, the cleaning liquid is conducted to the bristles. That is, during the rotation of the cleaning head, the cleaning liquid can be applied to the ceramic tile synchronously, thereby enhancing the cleaning and dust removal effect on the ceramic tile surface.
[0013] According to some embodiments of the present invention, the two cleaning heads are arranged in a front-to-back spacing.
[0014] The two cleaning heads are arranged at intervals in front and behind, that is, the two cleaning heads are arranged along the conveying direction of the conveyor belt. When the tiles are conveyed by the conveyor belt, the two cleaning heads clean the tiles successively, which is beneficial to remove dust and stubborn stains on the surface of the tiles and enhance the cleaning and dust removal effect on the surface of the tiles.
[0015] According to some embodiments of the utility model, the cleaning mechanism also includes a spray pipe and a second water inlet pipe, the second water inlet pipe is connected to the spray pipe, the spray pipe extends left and right, and the spray pipe is provided with a plurality of spray holes arranged toward the conveyor belt.
[0016] Specifically, the cleaning mechanism also includes a nozzle and a second water inlet pipe, that is, the tile surface dust removal device also includes a flushing and dust removal function. The nozzle is extended left and right, and a plurality of spray holes are arranged toward the conveyor belt. The second water inlet pipe is connected to the nozzle, and the second water inlet pipe can be connected to an external water pump. Under the variable pressure of the water pump, the cleaning liquid is sprayed from the plurality of spray holes to the tiles on the conveyor belt. The flushing of the cleaning liquid is helpful to remove dust or sewage on the tile surface, and is helpful to enhance the cleaning and dust removal effect on the tile surface.
[0017] According to some embodiments of the utility model, the utility model further comprises a cover body, which covers the cleaning mechanism, and the lower end opening of the cover body is arranged opposite to the opening of the suction cylinder.
[0018] Taking into account that dust is easy to float into the space of the workshop during the dust removal process, causing damage to the health of workshop workers, the tile surface dust removal device also includes a cover body, which covers the cleaning mechanism. Under the shielding effect of the cover body, it is beneficial to reduce the splashing of liquid and the floating of dust, and the lower end opening of the cover body is arranged relative to the opening of the suction cylinder, which is beneficial to enable the negative pressure generated by the suction cylinder to act more effectively on the cleaning station of the conveyor belt, so as to increase the friction between the tile and the conveyor belt, so as to achieve stable transportation of the tile. In conjunction with the cleaning mechanism, the tiles transported to the cleaning station can be cleaned and dusted, and by increasing the force of the cleaning mechanism on the tile, it is beneficial to enhance the cleaning and dust removal effect of the tile. The dust and sewage after cleaning are collected by the collector through the leakage hole and the suction pump, which is beneficial to realize the collection of dust and sewage and reduce the adverse effects of dust floating in the workshop.
[0019] According to some embodiments of the utility model, the utility model further comprises a lifting device, which is connected to the cleaning mechanism to drive the cleaning mechanism to move closer to or farther away from the conveyor belt.
[0020] Taking into account the different thicknesses of different tiles, resulting in inconsistent distances between the tiles and the cleaning head, which is not conducive to adjusting the force of the cleaning head acting on the tile surface according to actual needs, the tile surface dust removal device also includes a lifting device, which is connected to the cleaning mechanism to drive the cleaning mechanism to move closer or farther away from the conveyor belt to adjust the gap between the cleaning head and the tile to adapt to tiles of different thickness specifications, and is conducive to adjusting the force applied by the cleaning head to the tile surface, which is conducive to enhancing the cleaning and dust removal effect of the tile. The dust and sewage after cleaning are collected by the collector through the leakage hole and the suction pump, which is conducive to the collection of dust and sewage and reducing the adverse effects of dust floating in the workshop.
[0021] According to some embodiments of the utility model, the utility model further comprises an air-drying mechanism, and the air-drying mechanism is arranged in front of the cleaning mechanism.
[0022] Taking into account the impact of the wet surface of the ceramic tile on the subsequent production process or packaging, the ceramic tile surface dust removal device also includes an air-drying mechanism, which is arranged in front of the cleaning mechanism. That is, after the ceramic tile is cleaned and dusted, it is conveyed to the air-drying mechanism under the conveying action of the conveyor belt. The air-drying mechanism helps to remove water droplets on the surface of the ceramic tile by blowing air, so that the surface of the ceramic tile can dry quickly.
[0023] According to some embodiments of the utility model, the utility model further comprises a drying mechanism, and the drying mechanism is arranged in front of the air-drying mechanism.
[0024] Taking into account the impact of the wet surface of the tile on the subsequent production process or packaging, the tile surface dust removal device also includes a drying mechanism. The air-drying mechanism is arranged in front of the air-drying mechanism. That is, after the tiles are cleaned and the water droplets on the surface are removed by the air-drying mechanism, they are transported to the drying mechanism under the conveying action of the conveyor belt. The drying mechanism is beneficial to drying the tile surface by providing heat, so that the tile surface can dry quickly.
[0025] The production line according to the second aspect of the embodiment of the utility model includes the tile surface dust removal device shown in the first aspect.
[0026] The production line according to the embodiment of the utility model has at least the following beneficial effects: the conveyor belt is wound between a plurality of driving rollers, and under the driving action of the driving device, the driving rollers and the conveyor belt are rotated and moved. A plurality of leakage holes are provided on the conveyor belt, and as the conveyor belt rotates, the tiles and the leakage holes can be moved to the cleaning station. The suction cylinder is provided at the cleaning station and is located on the side facing away from the conveying surface. After the negative pressure device is operated, negative pressure can be generated at the opening of the suction cylinder, and the negative pressure can act on the tiles through the leakage holes, which is beneficial to enhancing the friction between the tiles and the conveyor belt to achieve stable transportation of the tiles. The cleaning mechanism can be used to clean and remove dust from the tiles transported to the cleaning station, and by increasing the force of the cleaning mechanism acting on the tiles, it is beneficial to enhance the cleaning and dust removal effect of the tiles. The dust and sewage after cleaning are collected by the collector through the leakage holes and the suction pump, which is beneficial to the collection of dust and sewage and reduces the adverse effects of dust floating in the workshop.
[0027] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
[0029] Figure 1 This is a schematic structural diagram of a tile surface dust removal device according to an embodiment of the utility model;
[0030] Figure 2 A top view of a tile surface dust removal device according to an embodiment of the utility model;
[0031] Figure 3 This is a structural schematic diagram of a tile surface dust removal device (part of the frame is omitted) according to an embodiment of the utility model;
[0032] Figure 4 A longitudinal cross-sectional view of a tile surface dust removal device according to an embodiment of the utility model;
[0033] Figure 5 It is a longitudinal cross-sectional view of a tile surface dust removal device (the cover body is omitted) according to an embodiment of the utility model.
[0034] Figure Number:
[0035] 100, conveying mechanism; 110, driving roller; 120, conveying belt; 121, leakage hole; 122, conveying surface; 130, cleaning station;
[0036] 200, cleaning mechanism; 210, driving motor; 220, driving gear; 230, driven gear; 240, cleaning head; 241, hollow tube; 242, cleaning disc; 243, bristles; 250, first water inlet pipe; 260, spray pipe; 270, second water inlet pipe;
[0037] 300, suction mechanism; 310, suction cylinder; 320, negative pressure device; 330, collector;
[0038] 400, lifting device;
[0039] 500, air drying mechanism;
[0040] 600, drying mechanism;
[0041] 700. Cover body. DETAILED DESCRIPTION
[0042] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0043] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0044] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0045] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0046] Reference Figures 1 to 5 As shown, a production line according to an embodiment of the utility model includes: a conveying mechanism 100 , a cleaning mechanism 200 and a suction mechanism 300 .
[0047] Reference Figure 1 and Figure 2As shown, the conveying mechanism 100 includes a driving device, a conveyor belt 120 and a plurality of transmission rollers 110. The plurality of transmission rollers 110 are arranged in a front-to-back spacing manner. The conveyor belt 120 is wound between the plurality of transmission rollers 110. The driving device is in transmission connection with the transmission rollers 110. The driving device may be a motor. The output end of the motor is connected to the transmission roller 110 to drive the transmission roller 110 to rotate. Under the connection of the conveyor belt 120, the plurality of transmission rollers 110 rotate synchronously.
[0048] Reference Figure 1 and Figure 2 As shown, a plurality of leakage holes 121 are arranged on the conveyor belt 120, and a cleaning station 130 is provided at the conveying mechanism 100. The cleaning mechanism 200 is erected above the conveying mechanism 100 and is located at the cleaning station 130. Under the conveying action of the conveyor belt 120, the tiles are conveyed from back to front, and the tiles will pass through the cleaning station 130. The cleaning mechanism 200 is used to clean the tiles conveyed to the cleaning station 130.
[0049] Reference Figure 1 and Figure 2 As shown, the conveyor belt 120 is wound around a plurality of transmission rollers 110, and the conveyor belt 120 is divided into an upper belt and a lower belt along the transmission rollers 110, and the upper surface of the upper belt is a conveying surface 122. The suction mechanism 300 includes a negative pressure device 320, a suction cylinder 310 and a collector 330. The suction cylinder 310 is arranged at the cleaning station 130 and is located on the side of the upper belt facing away from the conveying surface 122, that is, between the upper belt and the lower belt, and the opening of the suction cylinder 310 is arranged toward the lower surface of the upper belt. As the conveyor belt 120 rotates, the leak hole 121 can be opposite to the opening of the suction cylinder 310. The suction cylinder 310 and the collector 330 are both connected to the negative pressure device 320, and under the variable pressure of the negative pressure device 320, negative pressure can be generated at the opening of the suction cylinder 310.
[0050] Reference Figure 1 and Figure 2As shown, with the rotation of the conveyor belt 120, the tiles and the leaking hole 121 can be moved to the cleaning station 130. The suction cylinder 310 is arranged at the cleaning station 130 and is located on the side facing away from the conveying surface 122. After the negative pressure device 320 is operated, negative pressure can be generated at the opening of the suction cylinder 310. The negative pressure can act on the tiles through the leaking hole 121, which is beneficial to enhance the friction between the tiles and the conveyor belt 120, so as to achieve stable transportation of the tiles. In conjunction with the cleaning mechanism 200, the tiles transported to the cleaning station 130 can be cleaned and dusted, and by increasing the force of the cleaning mechanism 200 acting on the tiles, it is beneficial to enhance the cleaning and dust removal effect of the tiles. The cleaned dust and sewage flow downward through the leaking hole 121 and are collected by the collector 330 after passing through the suction cylinder 310, which is beneficial to the collection of dust and sewage and reduces the adverse effects of dust floating in the workshop.
[0051] It should be noted that the negative pressure device 320 can be various pump bodies, through the pressure change of the pump body, so that negative pressure is formed at the upper end of the suction cylinder 310, and the collected sewage and dust are conducted to the collector 330. The collector 330 can be various storage containers or sewage treatment devices, which will not be described in detail here.
[0052] Reference Figure 4 and Figure 5 As shown, it can be understood that the cleaning mechanism 200 includes a driving motor 210, a transmission shaft, a driving gear 220, two driven gears 230 and two cleaning heads 240. The driving motor 210 is connected to the transmission shaft, the driving gear 220 is connected to the transmission shaft and meshes with the two driven gears 230, the cleaning heads 240 correspond to the driven gears 230 one by one, and the cleaning heads 240 are coaxially connected to the driven gears 230.
[0053] Reference Figure 4 and Figure 5 As shown, both ends of the transmission shaft extend up and down, the lower end of the transmission shaft is connected to the driving gear 220, the upper end of the transmission shaft is connected to the driving motor 210, the driving gear 220 is meshed with the two driven gears 230, and the cleaning heads 240 are connected to the driven gears 230 in a one-to-one correspondence. When the driving motor 210 is operating, it can drive the transmission shaft and the driving gear 220 to rotate, and then drive the two driven gears 230 to rotate synchronously, and the two driven gears 230 rotate in the opposite direction, thereby driving the two cleaning heads 240 to rotate.
[0054] Reference Figure 4 and Figure 5As shown, the two cleaning heads 240 are arranged with an interval between front and back, that is, the two cleaning heads 240 are arranged along the conveying direction of the conveyor belt 120. During the transportation of the tiles along the conveyor belt 120, the two cleaning heads 240 successively clean the tiles, and the two cleaning heads 240 rotate in opposite directions, which is beneficial to removing dust and stubborn stains on the surface of the tiles, and is beneficial to enhancing the cleaning and dust removal effect on the surface of the tiles.
[0055] It should be understood that, as another embodiment, one cleaning head 240 can be used for cleaning with cleaning liquid, and the other cleaning head 240 can be used for cleaning with clean water, and multiple cleaning steps are performed to enhance the cleaning and dust removal effect on the tile surface.
[0056] It should be understood that, as another embodiment, the drive motor 210 is a forward and reverse motor. The drive motor 210 rotates in the opposite direction every first time interval. The cleaning head 240 is beneficial to enhance the cleaning and dust removal effect on the tile surface by rotating forward and reversely on the tile surface.
[0057] Reference Figure 4 and Figure 5 As shown, it can be understood that in this embodiment, the cleaning head 240 includes a hollow tube 241, a cleaning disc 242 and bristles 243 connected to the cleaning disc 242, the hollow tube 241 is arranged through the driven gear 230 and the cleaning disc 242, the bristles 243 are connected to the lower end of the cleaning disc 242, and the upper end of the hollow tube 241 is connected to the first water inlet pipe 250.
[0058] Reference Figure 4 and Figure 5 As shown, the hollow tube 241 can be rotatably connected to the external frame, the hollow tube 241 is arranged through the driven gear 230 and the cleaning disc 242, the upper end of the hollow tube 241 is connected with a first water inlet pipe 250, the first water inlet pipe 250 can be connected to the hollow tube 241 through a rotating joint, the first water inlet pipe 250 can be connected to an external water pump, under the pressure change of the water pump, the cleaning liquid is conducted to the hollow tube 241, and the cleaning liquid passes through the hollow tube 241 and is conducted to the bristles 243, that is, during the rotation of the cleaning head 240, the cleaning liquid can be synchronously applied to the ceramic tile, thereby improving the cleaning and dust removal effect on the ceramic tile surface.
[0059] Reference Figure 4 and Figure 5 As shown, specifically, the setting of the cleaning disc 242 can provide support for the connection of the bristles 243. The bristles 243 extend vertically downward. Through the flexible contact between the bristles 243 and the tile surface, the cleaning disc 242 rotates to achieve the cleaning and dust removal effect on the tile surface.
[0060] Reference Figure 4 and Figure 5As shown, the first water inlet pipe 250 can be connected to an external water pump through a rotating joint to avoid the twisting and entanglement of the external water pipe, so that the water flow can be smoothly conducted to the bristles 243, and the bristles 243 rotate to achieve cleaning and dust removal on the tile surface.
[0061] Reference Figure 4 and Figure 5 As shown, it can be understood that the cleaning mechanism 200 also includes a spray pipe 260 and a second water inlet pipe 270 , the second water inlet pipe 270 is connected to the spray pipe 260 , the spray pipe 260 extends left and right, and the spray pipe 260 is provided with a plurality of spray holes arranged toward the conveyor belt 120 .
[0062] Reference Figure 4 and Figure 5 As shown, the tile surface dust removal device also includes a flushing and dust removal function. The nozzle 260 is extended left and right, and the nozzle 260 is provided with a plurality of spray holes arranged toward the conveyor belt 120. The second water inlet pipe 270 is connected to the nozzle 260. The second water inlet pipe 270 can be connected to an external water pump. Under the variable pressure of the water pump, the cleaning liquid is sprayed from the plurality of spray holes to the tiles on the conveyor belt 120. The flushing of the cleaning liquid is helpful to remove dust on the tile surface, and to improve the cleaning and dust removal effect on the tile surface.
[0063] Reference Figure 4 and Figure 5 As shown, specifically, the nozzle 260 is located behind the cleaning head 240, that is, when the tiles are transported forward along the conveyor belt 120, they first pass through the nozzle 260. The nozzle 260 can effectively remove dust or stains on the surface of the tiles by spraying water. Then, under the rotating cleaning action of the cleaning head 240, the cleaning liquid is used to scrub the surface of the tiles, which is beneficial to enhance the cleaning and dust removal effect on the surface of the tiles.
[0064] Reference Figure 3 and Figure 4 As shown, it is understandable that, considering that dust is easily blown into the space of the workshop during the dust removal process, causing damage to the health of the workshop workers, the tile surface dust removal device also includes a cover body 700, and the cover body 700 covers the cleaning mechanism 200, and the lower end opening of the cover body 700 is arranged opposite to the opening of the suction cylinder 310.
[0065] Reference Figure 3 and Figure 4As shown, the cover body 700 covers the cleaning mechanism 200. Under the shielding effect of the cover body 700, it is helpful to reduce the outward splashing of liquid and the fluttering of dust, and the lower end opening of the cover body 700 is arranged relative to the opening of the suction cylinder 310, which is beneficial for the negative pressure generated by the suction cylinder 310 to act more effectively on the cleaning station 130 of the conveyor belt 120, so as to increase the friction between the tiles and the conveyor belt 120, so as to achieve stable transportation of the tiles. In conjunction with the cleaning mechanism 200, the tiles transported to the cleaning station 130 can be cleaned and dusted, and by increasing the force of the cleaning mechanism 200 acting on the tiles, it is beneficial to enhance the cleaning and dust removal effect of the tiles. The dust and sewage after cleaning are collected by the collector 330 through the leakage hole 121 and the suction pump, which is beneficial to realize the collection of dust and sewage and reduce the adverse effects of dust floating in the workshop.
[0066] It should be understood that, as another embodiment, the shape and size of the lower opening of the cover body 700 are the same as the shape and size of the upper opening of the suction cylinder 310. Under the shielding effect of the cover body 700, dust and sewage after cleaning flow into the suction cylinder 310, and dust and sewage after cleaning can be collected by the collector 330, so as to realize the reuse of resources. The negative pressure formed at the suction cylinder 310 can more effectively act on the tiles on the conveyor belt 120 to enhance the friction between the tiles and the conveyor belt 120, so as to realize the stable transportation of the tiles. The cleaning mechanism 200 can realize the cleaning and dust removal of the tiles transported to the cleaning station 130, and by increasing the force of the cleaning mechanism 200 acting on the tiles, it is conducive to enhancing the cleaning and dust removal effect of the tiles. The dust and sewage after cleaning are collected by the collector 330 through the leak hole 121 and the suction pump, which is conducive to the collection of dust and sewage and reduces the adverse effects of dust floating in the workshop.
[0067] Reference Figure 1 and Figure 3 As shown, it can be understood that in this embodiment, considering the different thicknesses of different tiles, the distance between the tile and the cleaning head 240 is inconsistent, which is not conducive to adjusting the force of the cleaning head 240 acting on the tile surface according to actual needs. The tile surface dust removal device also includes a lifting device 400, and the lifting device 400 is connected to the cleaning mechanism 200 to drive the cleaning mechanism 200 to move closer to or away from the conveyor belt 120 to adjust the gap between the cleaning head 240 and the tile to adapt to tiles of different thickness specifications, and is conducive to adjusting the force applied by the cleaning head 240 to the tile surface, which is conducive to enhancing the cleaning and dust removal effect of the tile. The dust and sewage after cleaning are collected by the collector 330 through the leakage hole 121 and the suction pump, which is conducive to the collection of dust and sewage and reducing the adverse effects of dust floating in the workshop.
[0068] Reference Figure 1 and Figure 3 As shown, specifically, the lifting device 400 can be a linear drive device such as an air cylinder, an oil cylinder, a screw slider mechanism, etc., to achieve the lifting and lowering adjustment of the cleaning mechanism 200.
[0069] Reference Figure 1 and Figure 2 As shown, it is understandable that, considering the influence of the wet ceramic tile surface on the subsequent production process or packaging, the ceramic tile surface dust removal device also includes an air-drying mechanism 500. The air-drying mechanism 500 is arranged in front of the cleaning mechanism 200, that is, after the ceramic tile is cleaned and dusted, it is conveyed to the air-drying mechanism 500 under the conveying action of the conveyor belt 120. The air-drying mechanism 500 is helpful to remove water droplets on the ceramic tile surface by blowing air, so that the ceramic tile surface can be dried quickly.
[0070] Reference Figure 1 and Figure 2 As shown, the air-drying mechanism 500 may be a fan, and the air outlet of the fan is arranged toward the conveyor belt 120. By blowing air, it is helpful to remove water droplets on the surface of the tile, so that the surface of the tile can be dried quickly.
[0071] Reference Figure 1 and Figure 2 As shown, it is understandable that, considering the impact of the wet surface of the tile on the subsequent production process or packaging, the tile surface dust removal device also includes a drying mechanism 600, and the air-drying mechanism 500 is arranged in front of the air-drying mechanism 500, that is, after the tile is cleaned and the surface water droplets are removed under the action of the air-drying mechanism 500, it is transported to the drying mechanism 600 under the conveying action of the conveyor belt 120. The drying mechanism 600 is beneficial to drying the tile surface by providing heat, so that the tile surface can dry quickly.
[0072] Reference Figure 1 and Figure 2 As shown, the drying mechanism 600 can be a ceramic heater, a graphene heater, a resistive heater, etc. The drying mechanism 600 provides heat to the tiles on the conveyor belt 120, which is beneficial to drying the surface of the tiles so that the surface of the tiles can dry quickly.
[0073] A production line in one embodiment of the utility model comprises the tile surface dust removal device shown in the above embodiment.
[0074] The conveyor belt 120 is wound between a plurality of driving rollers 110. Under the driving action of the driving device, the driving rollers 110 and the conveyor belt 120 are rotated. A plurality of leak holes 121 are provided on the conveyor belt 120. As the conveyor belt 120 rotates, the tiles and the leak holes 121 can move to the cleaning station 130. The suction cylinder 310 is provided at the cleaning station 130 and is located on the side facing away from the conveying surface 122. After the negative pressure device 320 is operated, negative pressure can be generated at the opening of the suction cylinder 310. The negative pressure passes through the leak holes 121. 21 can act on the tiles, which is beneficial to enhancing the friction between the tiles and the conveyor belt 120 to achieve stable transportation of the tiles. In conjunction with the cleaning mechanism 200, the tiles transported to the cleaning station 130 can be cleaned and dusted, and by increasing the force of the cleaning mechanism 200 acting on the tiles, it is beneficial to enhance the cleaning and dust removal effect of the tiles. The dust and sewage after cleaning are collected by the collector 330 through the leakage hole 121 and the suction pump, which is beneficial to the collection of dust and sewage and reduces the adverse effects of dust floating in the workshop.
[0075] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A device for removing dust from the surface of ceramic tiles, characterized in that: include: A conveying mechanism (100) comprises a driving device, a conveying belt (120) and a plurality of driving rollers (110), wherein the driving device is drivingly connected to the driving rollers (110), the plurality of driving rollers (110) are arranged in a front-to-back spacing manner, the conveying belt (120) is wound between the plurality of driving rollers (110), the conveying belt (120) is provided with a plurality of leak holes (121), the conveying mechanism (100) is provided with a cleaning station (130), and the conveying belt (120) has a conveying surface (122); A cleaning mechanism (200) is mounted above the cleaning station (130) and is used to clean the tiles transported to the cleaning station (130); The suction mechanism (300) comprises a negative pressure device (320), a suction cylinder (310) and a collector (330); the suction cylinder (310) is arranged at the cleaning station (130) and is located on the side facing away from the conveying surface (122); the opening of the suction cylinder (310) faces the conveying belt (120); as the conveying belt (120) rotates, the leakage hole (121) can be opposite to the opening of the suction cylinder (310); the suction cylinder (310) and the collector (330) are both connected to the negative pressure device (320), and negative pressure can be generated at the opening of the suction cylinder (310).
2. The tile surface dust removal device according to claim 1 is characterized in that: The cleaning mechanism (200) comprises a driving motor (210), a transmission shaft, a driving gear (220), two driven gears (230) and two cleaning heads (240); the driving motor (210) is connected to the transmission shaft in a transmission manner; the driving gear (220) is connected to the transmission shaft and meshes with the two driven gears (230); the cleaning heads (240) correspond to the driven gears (230) in a one-to-one manner; and the cleaning heads (240) are coaxially connected to the driven gears (230).
3. The tile surface dust removal device according to claim 2 is characterized in that: The cleaning head (240) comprises a hollow tube (241), a cleaning disc (242) and bristles (243) connected to the cleaning disc (242); the hollow tube (241) passes through the driven gear (230) and the cleaning disc (242); the bristles (243) are connected to the lower end of the cleaning disc (242); and the upper end of the hollow tube (241) is connected to a first water inlet pipe (250).
4. The tile surface dust removal device according to claim 3 is characterized in that: The two cleaning heads (240) are arranged in a front-to-back spacing.
5. The tile surface dust removal device according to claim 1 is characterized in that: The cleaning mechanism (200) further comprises a spray pipe (260) and a second water inlet pipe (270), wherein the second water inlet pipe (270) is connected to the spray pipe (260), the spray pipe (260) extends leftward and rightward, and the spray pipe (260) is provided with a plurality of spray holes arranged in an array toward the conveyor belt (120).
6. The tile surface dust removal device according to claim 1 is characterized in that: It also comprises a cover body (700), wherein the cover body (700) covers the cleaning mechanism (200), and the lower end opening of the cover body (700) is arranged opposite to the opening of the suction cylinder (310).
7. The tile surface dust removal device according to claim 1 is characterized in that: It also comprises a lifting device (400), wherein the lifting device (400) is connected to the cleaning mechanism (200) so as to drive the cleaning mechanism (200) to move closer to or farther away from the conveyor belt (120).
8. The tile surface dust removal device according to claim 1 is characterized in that: It also comprises an air-drying mechanism (500), wherein the air-drying mechanism (500) is arranged in front of the cleaning mechanism (200).
9. The tile surface dust removal device according to claim 8, characterized in that: It also comprises a drying mechanism (600), wherein the drying mechanism (600) is arranged in front of the air-drying mechanism (500).
10. A production line, characterized in that include: A device for removing dust from the surface of ceramic tiles as claimed in any one of claims 1 to 9.
Citation Information
Patent Citations
Ceramic tile surface dust removal device for ceramic tile production
CN220144122U