Wire drawing equipment
By designing a brushed equipment including circulating spraying mechanism, air -dried tube, scraper and collecting slot, the problem of metal wire deformation, waste of resources and poor quality of the finished product in the process of metal brushes and cooling, realized efficient cooling and resources Cyclone.
Patent Information
- Application Number
- CN202420734177.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the cooling process, existing metal wire drawing cooling devices have problems such as deformation of metal wires caused by stress, metal debris and dust generation, and the inability to recycle and reuse of coolant, resulting in waste of resources and poor quality of finished products.
A brushed device is designed, including cleaning ponds, circulating spraying mechanisms, air -dried tube, scraping board and collecting grooves. Spray the coolant by the circulating spray mechanism and use the air -dried cylinder to dry to prevent metal wire from deforming; use the scraper to remove the metal dandruff in the pool and recycle it by collecting the groove.
Effectively reduce the temperature of the metal wire, avoid deformation and break, and at the same time realize the recycling of the coolant, reduce the waste of resources, and improve the quality of the finished product.
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Figure CN222402818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cable production, in particular to a wire drawing device. Background Art
[0002] Wire drawing is a process that applies traction and shear force to metal materials to make them gradually thinner and longer. For example, the wire cores in cables are often made through metal wire drawing. A lot of heat is generated during the wire drawing process, and the metal wire may deform, crack, and have other defects due to the heat. In order to reduce the temperature of the metal wire and avoid deformation, cracks, and other problems, it needs to be cooled.
[0003] For example, the patent "A Metal Wire Drawing Cooling Device" with application number CN218963646U sprays liquid on the metal wire to cool it down through two cooling delivery pipes 4, and at the same time, the knocking head 13 swings back and forth to knock the wire rope, thereby removing water droplets on the metal wire.
[0004] First, the above device removes water from the metal wire by knocking. During the knocking process, the metal wire may be deformed due to the force, which affects the quality of the finished product. Secondly, during the metal drawing process, the metal may be deformed and produce metal debris and dust. The above device lacks a water treatment structure in the wire drawing cooling box. The coolant is in the wire drawing cooling box, and the water contains metal debris, which cannot be recycled and reused, resulting in waste. Therefore, the applicant believes that the existing technology still has room for improvement in the cooling device of the metal wire during the metal drawing process. Utility Model Content
[0005] In order to solve the technical problem of cooling after metal wire drawing, namely, cooling liquid treatment, the utility model provides a wire drawing device.
[0006] The utility model is implemented by the following technical solution: a wire drawing device, comprising a cleaning pool, wherein the cleaning pool is provided with:
[0007] A wire drawing plate, the wire drawing plate being movably mounted on one side of the cleaning tank;
[0008] A circulating spray mechanism, wherein the circulating spray mechanism is installed on the cleaning pool;
[0009] An air drying cylinder, the air drying cylinder is fixedly arranged above the cleaning pool;
[0010] A scraper, the scraper is arranged in the cleaning pool and can move back and forth along the cleaning pool direction;
[0011] A collecting trough is provided at one end of the cleaning pool.
[0012] Through the above technical solution, the metal wire is stretched and elongated when passing through the wire drawing plate, and then the metal wire is sprayed with coolant (water) through the circulating spray mechanism to cool it down, and then it is dried through the air drying cylinder. The air drying process does not require contact with the metal wire to prevent its deformation. Finally, the scraper is used to conveniently remove the metal chips in the cleaning pool.
[0013] As a further improvement of the above solution, a mounting frame is fixedly installed in the cleaning pool, and the wire drawing plate and the circulating spray mechanism are installed on the mounting frame.
[0014] As a further improvement of the above solution, the circulating spray mechanism includes:
[0015] A fixing frame, the fixing frame is fixedly connected to the mounting frame, and two square nozzles are fixedly connected to the fixing frame,
[0016] A circulating water pipe, the upper end of which is connected to a nozzle, the lower end of which is connected to the cleaning pool, and a water pump is installed on the circulating water pipe, and the water pump is fixedly installed on the outer side wall of the cleaning pool;
[0017] A filter plate is fixedly installed in the cleaning pool, and the upper end surface of the filter plate is fixedly connected to the mounting frame.
[0018] Through the above technical solution, the cleaning pool is divided into two areas by the filter plate, ensuring that there are no metal chips in the circulating water pipe connection area, preventing metal chips from entering the nozzle.
[0019] As a further improvement of the above solution, one side of the mounting frame is also fixedly connected to a support frame, the support frame is fixedly connected to a mounting shaft, and the end of the mounting shaft is rotatably connected to a guide wheel.
[0020] Through the above technical solution, the guide wheel is used for guiding the wire path.
[0021] As a further improvement of the above solution, the side of the support frame is also fixedly connected to a side connecting rod, and the end of the side connecting rod is fixedly connected to a cleaning sponge;
[0022] At the same time, the support frame is also fixedly connected with an air inlet pipe, and the air inlet pipe is connected with an air drying cylinder.
[0023] Through the above technical solution, the loose porous structure of the sponge facilitates the passage of the metal wire, and also facilitates the cleaning of the metal wire and the removal of metal chips.
[0024] As a further improvement of the above solution, a push plate is fixedly connected to one side of the scraper, and one side of the push plate extends out of the cleaning pool. A threaded rod and a guide rod are provided on one side of the cleaning pool, and both the threaded rod and the guide rod pass through the push plate, and one end of the threaded rod is connected to a motor.
[0025] Through the above technical solution, the threaded rod and the motor cooperate to drive the scraper to move back and forth along the direction of the guide rod.
[0026] As a further improvement of the above solution, a positioning plate is fixedly connected to the mounting frame, a positioning groove is provided on the positioning plate, and the wire drawing plate is installed in the positioning groove;
[0027] A stopper is arranged on the side wall of the positioning plate, and a spring is arranged on one side of the stopper, a control rod is fixedly connected above the stopper, and the upper end of the control rod extends out of the positioning plate, a control groove corresponding to the control rod is opened on the positioning plate, and the control rod can move along the control groove.
[0028] Through the above technical solution, the stopper can press the wire drawing plate from above to prevent it from suddenly jumping during operation.
[0029] Compared with the prior art, the beneficial effects of the present invention are:
[0030] The utility model cools down the metal wire by spraying of the circulating spray mechanism and immersion of the coolant in the cleaning pool, so as to prevent the metal wire from being deformed or even broken due to high temperature. At the same time, a cleaning sponge is used to remove debris attached to the metal wire, and then an air drying cylinder is used to air-dry the metal wire to remove surface moisture, which is convenient for subsequent winding and can prevent deformation. At the same time, the scraper is controlled to move back and forth, so that the metal scraps accumulated in the cleaning pool can be recycled and reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;
[0032] Figure 2 This is an exploded view of the position relationship between the mounting frame, the positioning plate and the drawing plate of the utility model;
[0033] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0034] Figure 4 This is a schematic diagram of the cleaning pool structure of the utility model from a second viewing angle;
[0035] Figure 5 This is a schematic diagram of the support frame structure of the utility model;
[0036] Figure 6 It is a top view of the overall structure of the utility model.
[0037] Explanation of main symbols: 1. Cleaning pool; 2. Mounting frame; 3. Positioning plate; 31. Positioning groove; 32. Block; 33. Spring; 34. Control lever; 4. Drawing plate; 5. Circulating spray mechanism; 51. Fixing frame; 52. Spray pipe; 53. Circulating water pipe; 54. Filter plate; 6. Support frame; 7. Mounting shaft; 8. Guide wheel; 9. Side connecting rod; 10. Cleaning sponge; 11. Air inlet pipe; 12. Air drying cylinder; 13. Scraper; 14. Push plate; 15. Threaded rod; 16. Guide rod; 17. Collection tank. DETAILED DESCRIPTION
[0038] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0039] Please combine Figure 1 - Figure 6 A wire drawing device in this embodiment includes a cleaning pool 1. First, a mounting frame 2 is fixedly welded at one end of the cleaning pool 1. A positioning plate 3 is fixedly connected to the mounting frame 2 by screws. Two positioning grooves 31 are opened on the positioning plate 3. A drawing plate 4 for drawing the metal wire is installed in the positioning groove 31.
[0040] The wire drawing plate 4 has a hole in the middle, and the metal wire needs to pass through the wire drawing plate 4. In order to meet the wire drawing needs in different situations, the diameter of the hole is different, and the size of the drawn metal wire is also different. In order to facilitate replacement, the wire drawing plate 4 is set to be replaceable.
[0041] During installation, the drawing plate 4 is directly placed into the positioning groove 31 from above. In order to prevent the drawing plate 4 from jumping, a corresponding stopper 32 is also provided on the positioning plate 3. First, the upper end surface of the stopper 32 is inclined. In addition, a spring 33 is provided on one side of the stopper 32, and a control rod 34 is fixedly connected to the upper end of the stopper 32.
[0042] A cavity is provided inside the positioning plate 3, and a part of the stopper 32 and the spring 33 are both located inside the cavity of the positioning plate 3. The upper end of the control rod 34 extends out of the positioning plate 3, and a control groove (not marked in the figure) corresponding to the control rod 34 is provided on the positioning plate 3, and the control rod 34 can move along the control groove. When the control rod 34 moves, the stopper 32 can be driven to move.
[0043] During installation, the wire drawing plate 4 is pressed downward and contacts the inclined edge of the stopper 32, which will automatically squeeze the stopper 32 into the cavity of the positioning plate 3, and the spring 33 is also squeezed. When the wire drawing plate 4 is placed, the stopper 32 extends under the action of the spring 33, and presses against the wire drawing plate 4 from above to prevent it from jumping, ensuring a smooth wire drawing process. In addition, the movement of the stopper 32 can also be controlled by the control rod 34.
[0044] Because a large amount of heat is generated during the metal wire drawing process, the metal wire may be deformed, cracked, etc. under the influence of heat. In order to avoid these problems, a circulating spray mechanism 5 is provided. In this embodiment, water is used as the coolant.
[0045] Specifically, the circulating spray structure includes two square spray pipes 52 and a fixing frame 51 for fixing the spray pipes 52, wherein the fixing frame 51 is also fixedly connected to the mounting frame 2, and two rectangular (long strip) spray pipes 52 are arranged on the fixing frame 51 along the direction of the metal wire. In addition, the spray circulation mechanism also includes a circulating water pipe 53, the upper end of the circulating water pipe 53 is connected to the spray pipe 52, and the lower end is connected to the cleaning pool 1, and in actual use, the circulating water pipe 53 also needs to cooperate with a water pump, and the water pump can be fixedly installed on the outer wall of the cleaning pool 1.
[0046] Therefore, the high-temperature metal wire after wire drawing can reduce the temperature under the spraying effect of the nozzle 52. The water sprayed by the nozzle 52 falls into the cleaning pool 1, and can be reused by the water pump and the circulating water pipe 53.
[0047] It should be noted that during the metal wire drawing process, deformation may produce metal debris and dust. These debris and dust can be washed by the nozzle 52 and fall into the cleaning pool 1. In order to ensure the cleanliness of the circulating water (excluding iron filings), a filter plate 54 is fixedly arranged between the bottom of the mounting frame 2 and the inner wall of the cleaning pool 1, that is, the filter plate 54 divides the cleaning pool 1 into two areas, and water can pass through the filter plate 54, but the metal wire debris cannot. The lower end of the circulating water tank is connected to the area of the cleaning pool 1 without metal debris. Therefore, it can be avoided that metal debris will enter the circulating water tank.
[0048] In order to further cool and clean the wire, the wire needs to enter the cleaning pool 1. First, a support frame 6 is fixedly connected to one side of the mounting frame 2, and three mounting shafts 7 are fixedly connected to the support frame 6. At the end of each mounting shaft 7, a guide wheel 8 is rotatably connected through a bearing.
[0049] It should be noted that a guide wheel 8 is also installed on one side of the mounting frame 2 and located on the wire path. It has the same function and structure as the guide wheel 8 at the end of the mounting shaft 7 and plays a supporting and guiding role for the wire.
[0050] After passing through the wire drawing plate 4, the metal wire will pass through four guide wheels 8 in sequence, that is, first enter the cleaning pool 1, and then exit the cleaning pool 1. Therefore, there is cleaning water in the cleaning pool 1, and the above-mentioned entry into the cleaning pool 1 refers to entering below the liquid level of the cleaning pool 1.
[0051] The metal wire enters below the liquid level, which can further play the effect of cooling, and simultaneously in order to thoroughly remove the debris attached to the metal wire surface. The supporting frame 6 is also fixedly connected with a side connecting rod 9, and the end of the side connecting rod 9 is provided with a cleaning sponge 10.
[0052] The cleaning sponge 10 has a loose and porous structure and can absorb water when it is placed below the liquid level. The metal wire passes through the cleaning sponge 10, and the iron filings on the sponge are blocked and absorbed by the sponge and separated from the metal wire.
[0053] Because the metal wire needs to be rewound and reeled up after drawing, it is necessary to remove the moisture attached to the surface of the metal wire. Therefore, two corresponding air-drying cylinders 12 are arranged on the path of the metal wire, and the air-drying cylinders 12 are hollow cylindrical structures.
[0054] The support frame 6 is also fixedly connected with an air inlet pipe 11, which is connected to two air drying cylinders 12. When air is introduced into the air inlet pipe 11, moisture on the surface of the metal wire can be dried. If hot air is introduced, the drying efficiency is higher. And there is no need to touch the metal wire, so as to avoid deformation of the metal wire.
[0055] As the wire drawing process accumulates, metal scraps will accumulate in the cleaning pool 1 (the area where the cleaning sponge 10 is located). In order to remove and recycle the metal scraps, a collecting tank 17 is provided on the side of the cleaning pool 1 away from the mounting frame 2, and the height of the collecting tank 17 is lower than the bottom surface of the cleaning pool 1. A scraper 13 for cleaning the metal scraps is also provided, so the metal scraps are heavy and generally settle at the bottom of the cleaning pool 1.
[0056] In order to drive the scraper 13 to move, a push plate 14 is fixedly connected to the scraper 13, and one end of the push plate 14 extends out of the cleaning pool 1. In addition, a threaded rod 15 and a guide rod 16 are arranged on one side of the cleaning pool 1. One end of the threaded rod 15 is also connected to a motor, and the threaded rod 15 and the guide rod 16 both penetrate the push plate 14. A mounting seat (not numbered in the figure) is arranged outside the threaded rod 15 and the guide rod 16. The threaded rod 15 and the mounting seat are rotatably connected. (This is the prior art)
[0057] When the motor controls the threaded rod 15 to rotate, in cooperation with the guide rod 16, the push plate 14 can be driven to move along the direction of the guide rod 16. Therefore, in the process where the push plate 14 drives the scraper 13 to move from the filter plate 54 to the collecting tank 17, the metal chips deposited on the bottom of the pool can be pushed into the collecting tank 17.
[0058] In actual use, a collection box (not marked in the figure) can be placed in the collection tank 17, so the metal chips in the pool can be taken out by directly taking out the collection box. The taken out metal chips can also be recycled.
[0059] The implementation process and principle of a wire drawing device in the embodiment of the present application are as follows:
[0060] (I) When installing the wire drawing plate 4, just press the wire drawing plate 4 at the corresponding positioning groove 31. One end of the metal wire passes through the hole on the wire drawing plate 4, and then passes through four guide wheels 8 in sequence. Cooperate with the winding mechanism (not shown in the figure) to drive the metal wire to move. The subsequent metal wire is stretched and thinned when passing through the wire drawing plate 4.
[0061] (ii) The circulating water pipe 53 also needs to cooperate with the water pump and the nozzle 52, so that the cooling water is sprayed from the nozzle 52 and sprayed on the metal wire to cool the metal wire and wash away the metal chips on the metal wire. Then the metal wire enters the coolant to further cool down, and cooperates with the cleaning sponge 10 to completely remove the chips attached to the metal wire.
[0062] (iii) (hot) air is input through the air inlet pipe 11 to air dry the metal wire passing through the air drying cylinder 12 to remove surface moisture for subsequent winding.
[0063] (IV): By controlling the scraper 13 to move back and forth, the metal chips in the cleaning pool 1 are pushed into the collecting tank 17, so as to facilitate the recycling of the chips and prevent excessive metal chips from affecting the subsequent cooling work.
[0064] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A wire drawing device, characterized in that: It includes a cleaning pool, on which are provided: A wire drawing plate, the wire drawing plate being movably mounted on one side of the cleaning tank; A circulating spraying mechanism, wherein the circulating spraying mechanism is installed on the cleaning pool; An air drying cylinder, the air drying cylinder is fixedly arranged above the cleaning pool; A scraper, the scraper is arranged in the cleaning pool and can move back and forth along the cleaning pool direction; A collecting trough is provided at one end of the cleaning pool.
2. The wire drawing device according to claim 1, characterized in that: A mounting frame is fixedly installed in the cleaning pool, and the wire drawing plate and the circulating spray mechanism are installed on the mounting frame.
3. The wire drawing device according to claim 2, characterized in that: The circulating spray mechanism comprises: A fixing frame, the fixing frame is fixedly connected to the mounting frame, and a square nozzle is fixedly connected to the fixing frame; A circulating water pipe, the upper end of which is connected to a nozzle, the lower end of which is connected to the cleaning pool, and a water pump is installed on the circulating water pipe, and the water pump is fixedly installed on the outer side wall of the cleaning pool; A filter plate is fixedly installed in the cleaning pool, and the upper end surface of the filter plate is fixedly connected to the mounting frame.
4. The wire drawing device according to claim 2, characterized in that: A support frame is also fixedly connected to one side of the mounting frame, a mounting shaft is fixedly connected to the support frame, and a guide wheel is rotatably connected to the end of the mounting shaft.
5. The wire drawing device according to claim 4, characterized in that: The side of the support frame is also fixedly connected with a side connecting rod, and the end of the side connecting rod is fixedly connected with a cleaning sponge; At the same time, the support frame is also fixedly connected with an air inlet pipe, and the air inlet pipe is connected with an air drying cylinder.
6. The wire drawing device according to claim 1, characterized in that: One side of the scraper is fixedly connected to a push plate, one side of the push plate extends out of the cleaning pool, one side of the cleaning pool is provided with a threaded rod and a guide rod, the threaded rod and the guide rod both penetrate the push plate, and one end of the threaded rod is connected to a motor.
7. The wire drawing device according to claim 2, characterized in that: A positioning plate is fixedly connected to the mounting frame, a positioning groove is provided on the positioning plate, and the wire drawing plate is installed in the positioning groove; A stopper is arranged on the side wall of the positioning plate, and a spring is arranged on one side of the stopper, a control rod is fixedly connected above the stopper, and the upper end of the control rod extends out of the positioning plate, a control groove corresponding to the control rod is opened on the positioning plate, and the control rod can move along the control groove.
Citation Information
Patent Citations
Metal wire drawing cooling device
CN218963646U