Roller surface treatment device

By designing the surface treatment device of the rolls of the supporting platform, laser welding fixed device and locking device, the problems that cannot be quickly and effectively complete and have hidden safety hazards during the installation of rolling rollers in the existing technology, realize the rapid, effective installation and fixed rolls of the rolls, and the rolls are achieved. , Ensure the security of users.

CN222404009UActive Publication Date: 2025-01-28XINGTAI HONGKE HIGH SPEED STEEL ROLL CO LTD

Patent Information

Application Number
CN202421155974.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-25
Publication Date
2025-01-28
Estimated Expiration
2034-05-25

AI Technical Summary

Technical Problem

The existing roll surface treatment device cannot be completed quickly and effectively during the installation process, and the roll is prone to being not fixed and stable due to human negligence, which poses safety hazards.

Method used

Design a roll surface treatment device including supporting platform, laser welding fixed device and locking device. Through the cooperation of the first sprocket set and chain, it can stabilize the roll to the top of the support table, and to ensure that the holding device is fixed on the support platform through the cooperation of the locking device and bullet block, and avoid moving the roll during the rotation process.

Benefits of technology

The rapid, effective installation and fixing of the rolls are achieved, ensuring the safety of the user, and avoiding the risk caused by the rolls caused by negligence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rollers, in particular to a roller surface treatment device which comprises a supporting table used for mounting and fixing, a laser welding fixing device arranged on the supporting table and used for treating the surface of a roller, and a locking device used for auxiliary fixing when the roller is mounted. First chain wheel sets are arranged on the two sides of the supporting table, chains are arranged on the two first chain wheel sets, and one sides of the two chains are fixedly connected to the locking device. The roller conveying device has the advantages that a first chain wheel set and a chain are arranged, a user can conveniently and stably convey a roller installed between the two clamping devices to the top of the supporting table through cooperation of chain wheels, a first elastic block and a second elastic block are used for locking a connecting block, it can be ensured that the clamping devices are fixedly clamped to the top of the supporting table, and the clamping devices are convenient to use. Therefore, the roller is prevented from moving in the rotating process, the safety of a user can be effectively guaranteed on the whole, and the roller is prevented from being damaged due to negligence in the mounting process.
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Description

Technical Field

[0001] The utility model relates to the technical field of rollers, in particular to a roller surface treatment device. Background Art

[0002] Rollers are the main working parts and tools on the rolling mill that cause continuous plastic deformation of metals. They are mainly composed of three parts: roll body, roll neck and shaft head. The main failure form of metallurgical rolls in the rolling process is roll surface wear. The main technologies for repairing worn roll surfaces include brush plating, thermal spraying, thermal spray welding, traditional surfacing, laser cladding, etc.

[0003] A roller surface treatment device disclosed in Chinese patent CN219522054U is provided with a positioning device. The two sets of threaded cylinders on the outer wall of the bidirectional threaded rod are used to slide toward and against each other, thereby driving the sliding block and the clamping device at the upper end to clamp and position rollers of different lengths. The operation is simple and convenient, and the stability of the roller during surface treatment is improved. By setting a limit device, the turntable is fixedly limited, and the stability of the device during operation is enhanced. The structure is simple and the operation is convenient.

[0004] However, while this type of roller surface treatment device solves the problem, it has the following disadvantages: the weight of the roller is generally heavy, and it is usually removed from the device and fixed to the surface treatment device. During this process, the roller cannot be installed quickly and effectively, and the negligence of the staff may cause the roller to be not fixed stably and cause harm to personnel. Utility Model Content

[0005] The purpose of the utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide a roller surface treatment device.

[0006] The purpose of the utility model is achieved through the following technical solutions: a roller surface treatment device, comprising a support platform for installation and fixing, and a laser welding fixing device for treating the roller surface arranged on the support platform, and a locking device for auxiliary fixing of the roller during installation, first sprocket groups are arranged on both sides of the support platform, and chains are arranged on the two first sprocket groups, one side of the two chains is fixedly connected to the locking device, and the locking device locks the movement of the clamping device through the clamping block and the clamping assembly arranged on the support platform, and one side of the bottom of the two chains is movably connected to the second sprocket, and the two second sprockets are connected to the power assembly through the rotating rod;

[0007] The locking device includes a fixed block, a first groove is provided on one side of the fixed block, a first protrusion is fixedly connected to a side of the fixed block close to the first groove, the first protrusion is movably connected in the first slide groove, the first slide groove is provided on the connecting block, the clamping device is fixedly connected to a side of the connecting block away from the fixed block, a second slide groove is provided on a side of the connecting block close to the fixed block, a sliding block is longitudinally slidably connected in the second slide groove, a second protrusion is fixedly connected to a side of the sliding block close to the fixed block, and the second protrusion is movably connected in the first groove.

[0008] Preferably, the two first sprocket sets each have three sprockets, the first sprocket sets and the chain cooperate with each other through a sprocket structure, and the sprockets of the first sprocket sets are arranged in a triangle shape.

[0009] Preferably, the locking assembly includes a first spring block and a second spring block, a second groove is provided on the top of both sides of the support platform, a third groove is provided on the top of both sides of the support platform, the first spring blocks are fixedly connected in the two second grooves, the second spring blocks are fixedly connected in the two third grooves, and the tops of the first spring block and the second spring block are movably connected in the second slide groove on the connecting block.

[0010] Preferably, the two clamping devices are fixedly connected to a second motor on one side close to the connecting block, a collecting box is movably connected to the center position of the top of the support platform, and a laser welding fixing device is slidably connected to one side of the top of the support platform.

[0011] Preferably, the sliding block is L-shaped.

[0012] Preferably, inclined surfaces are provided on both sides of the top of the first spring block, and the two inclined surfaces are staggered on the top of the first spring block. Inclined surfaces are provided on both sides of the bottom of one end of the sliding block, and the bottom of one side of the sliding block is in contact with one side of the top of the first spring block. Chamfers are provided on both sides of the top of the second spring block.

[0013] Preferably, the power assembly includes a gear and a first motor, the gear is fixedly connected to the rotating rod, and one side of the gear is cooperatively connected to the first motor.

[0014] Preferably, the tops of the first spring block and the second spring block are movably connected in the second slide groove, one end of the clamping block is movably connected between the first spring block and the second spring block, one side of the clamping block contacts the non-slanted surface of the first spring block, and the other side of the clamping block contacts the non-slanted surface of the chamfered bottom of the second spring block.

[0015] Beneficial effects:

[0016] The roller surface treatment device, by providing a first sprocket set and a chain, can facilitate the user to stably transport the roller installed between the two clamping devices to the top of the support table through the cooperation of the sprockets. By providing a locking device and a first spring block and a second spring block, the first spring block and the second spring block are used to lock the connecting block, which can ensure that the clamping device is fixed on the top of the support table, thereby preventing the roller from moving during rotation. The overall safety of the user can be effectively guaranteed, and the roller can be prevented from being damaged due to negligence during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the second state of the utility model;

[0020] Figure 3 It is a schematic diagram of the cutaway structure of part of the support platform and the locking device of the utility model;

[0021] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure at A in the middle;

[0022] Figure 5 It is a schematic diagram of the exploded and disassembled structure of the first sprocket and the locking device of the utility model;

[0023] Figure 6 It is a schematic diagram of the cutaway structure of the locking device of the utility model;

[0024] Figure 7 This is a schematic diagram of the left side structure of the locking device of the utility model after it moves;

[0025] Figure 8 This is a schematic diagram of the right side structure of the locking device of the utility model after it is moved;

[0026] Fig. 9 This is a bottom view structural diagram of the fixing block and the connecting block of the utility model;

[0027] Fig.10 It is a schematic diagram of the cutaway structure of the sliding block and the connecting block of the utility model from the bottom perspective.

[0028] In the figure: 1. support table; 2. first sprocket group; 3. chain; 4. second sprocket; 5. rotating rod; 6. locking device; 601. fixing block; 602. first groove; 603. connecting block; 6031. clamping block; 604. sliding block; 605. first slide groove; 606. second slide groove; 607. first protrusion; 608. second protrusion; 7. clamping device; 8. first spring block; 9. second spring block; 10. gear; 11. first motor; 12. second groove; 13. third groove; 14. collection box; 15. laser welding fixture; 16. second motor. DETAILED DESCRIPTION

[0029] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0031] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.

[0032] like Figure 1-10As shown, a roller surface treatment device comprises a support platform 1 for installation and fixing, a laser welding fixing device 15 for treating the roller surface provided on the support platform 1, and a locking device 6 for auxiliary fixing of the roller during installation. First sprocket groups 2 are provided on both sides of the support platform 1, and the two first sprocket groups 2 are provided with chains 3. The locking device 6 is movably connected to the support platform 1 through a clamping assembly. The locking device 6 cooperates with the clamping assembly provided on the support platform 1 through a clamping block 6031 to lock the movement of the clamping device 7. One side of the two chains 3 is fixedly connected to the locking device 6, and one side of the bottom of the two chains 3 is movably connected to the second sprocket 4. The two second sprockets 4 are connected to the power assembly through a rotating rod 5; the locking device 6 comprises a fixing block 601, and a first groove 602 is provided on one side of the fixing block 601, and a side of the fixing block 601 close to the first groove 602 is fixedly connected The first protrusion 607 is movably connected in the first slide groove 605, and the first slide groove 605 is provided on the connecting block 603. The side of the connecting block 603 away from the fixed block 601 is fixedly connected with the clamping device 7. The side of the connecting block 603 close to the fixed block 601 is provided with a second slide groove 606. The sliding block 604 is longitudinally slidably connected in the second slide groove 606. The side of the sliding block 604 close to the fixed block 601 is fixedly connected with the second protrusion 608. The second protrusion 608 is movably connected in the first groove 602. By setting the locking device 6 and the first spring block 8 and the second spring block 9, the connecting block 603 is locked by using the first spring block 8 and the second spring block 9, which can effectively assist the clamping device 7 to be fixed on the top of the support platform 1, thereby preventing the roller from moving during the rotation process. The overall safety of the user can be effectively guaranteed to prevent the roller from being injured due to negligence during the installation process.

[0033] The two first sprocket groups 2 each have three sprockets. The first sprocket group 2 and the chain 3 cooperate with each other through a sprocket structure. A gear 10 is fixedly connected to the rotating rod 5, and one side of the gear 10 is cooperated with a first motor 11. By setting the first sprocket group 2 and the chain 3, through the cooperation of the sprockets, the user can stably transport the roller installed between the two clamping devices 7 to the top of the support table 1.

[0034] The locking assembly includes a first spring block 8 and a second spring block 9. Second grooves 12 are provided on the tops of both sides of the support platform 1. Third grooves 13 are provided on the tops of both sides of the support platform 1. The first spring block 8 is fixedly connected in the two second grooves 12. The second spring block 9 is fixedly connected in the two third grooves 13. The tops of the first spring block 8 and the second spring block 9 are movably connected in the second slide groove 606 on the connecting block 603.

[0035] The two clamping devices 7 are fixedly connected to the second motor 16 on one side close to the connecting block 603, the collecting box 14 is movably connected to the center position of the top of the support platform 1, and the laser welding fixture 15 is slidably connected to one side of the top of the support platform 1.

[0036] There are inclined surfaces on both sides of the top of the first spring block 8, and the two inclined surfaces are staggered on the top of the first spring block 8. There are inclined surfaces on both sides of the bottom of one end of the sliding block 604, and the bottom of one side of the sliding block 604 is in contact with one side of the top of the first spring block 8. There are inclined surfaces on both sides of the top of the second spring block 9, and the shape of the sliding block 604 is L-shaped.

[0037] The power assembly includes a gear 10 and a first motor 11 . The gear 10 is fixedly connected to the rotating rod 5 , and one side of the gear 10 is cooperatively connected to the first motor 11 .

[0038] The tops of the first spring block 8 and the second spring block 9 are movably connected in the second slide groove 606, one end of the clamping block 6031 is movably connected between the first spring block 8 and the second spring block 9, one side of the clamping block 6031 contacts the non-slanted surface of the first spring block 8, and the other side of the clamping block 6031 contacts the non-slanted surface of the chamfered bottom of the second spring block 9, thereby achieving the effect of fixing and locking the clamping block 6031 on the non-slanted surface between the first spring block 8 and the second spring block 9.

[0039] The working process is as follows:

[0040] S1. The user installs the roller between the two clamping devices 7, and then starts the first motor 11. The first motor 11 drives the rotating rod 5 and the gear 10 to rotate. The rotation of the rotating rod 5 drives the second sprockets 4 at both ends to rotate. The rotation of the second sprocket 4 drives the chain 3 to roll on the first sprocket set 2. At this time, the chain 3 drives the fixing block 601 and the connecting block 603 back to the top of the support platform 1 (such as Figure 2 and Figure 1 shown);

[0041] S2. When the fixed block 601 and the connecting block 603 return to the top of the support platform 1, the inclined surface on one side of the bottom of the connecting block 603 pushes the first spring block 8 to make it shrink into the second groove 12 as a whole, and the connecting block 603 continues to move forward, thereby pushing the second spring block 9 to shrink into the third groove 13 through the inclined surface on one side of the connecting block 603, and the chain 3 drives the fixed block 601 and the connecting block 603 to continue to move forward. At this time, the sliding block 604 is not stuck between the first spring block 8 and the second spring block 9, and the fixed block 601 moves forward through the first groove 602 to push the second protrusion 608 on the sliding block 604 to move, so that one end of the sliding block 604 is stuck between the first spring block 8 and the second spring block 9, and the clamping block 6031 set on one side of the second slide groove 606 opened on the connecting block 603 will also be stuck between the first spring block 8 and the second spring block 9, which plays an auxiliary locking role as a whole (such as Figures 6 to 10 shown);

[0042] S3, stop the first motor 11, lock the fixing block 601, then move the laser welding fixture 15 to a suitable position, start the second motor 16, so that the second motor 16 drives the roller on the clamping device 7 to rotate, start the laser welding fixture 15 to process the surface of the roller, and collect the metal debris through the collection box 14;

[0043] S4, after the surface treatment of the roller is completed, the second motor 16 is turned off, the first motor 11 is reversed, the chain 3 moves to drive the fixed block 601 to move, and the fixed block 601 will drive the second protrusion 608 and the sliding block 604 in the first groove 602 to move. Since the bottom end of the sliding block 604 is provided with an inclined surface, it will push the first elastic block 8 to retract into the second groove 12 (such as Figure 8 shown);

[0044] S5. When the first protrusion 607 fixedly connected to the fixing block 601 slides to the other side in the first slide groove 605 provided on the connecting block 603, the first elastic block 8 is in a retracted state, and the bottom of the connecting block 603 pushes the second elastic block 9 to retract into the third groove 13. The clamping block 6031 provided on one side of the second slide groove 606 provided on the connecting block 603 moves forward (as shown in FIG. 1 ) without the obstruction of the first elastic block 8. Figure 7 and Figure 8 As shown), the fixed block 601 continues to drive the connecting block 603 to move, so that the connecting block 603 leaves the movable support table 1, and then the chain 3 transports the fixed block 601 and the connecting block 603 to the bottom of one side of the equipment, and finally removes the roller between the two clamping devices 7.

[0045] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A roller surface treatment device, characterized in that: The invention comprises a support platform (1) for installation and fixation, a laser welding fixation device (15) for processing the surface of a rolling roller arranged on the support platform (1), and a locking device (6) for auxiliary fixation when installing the rolling roller, wherein first sprocket groups (2) are arranged on both sides of the support platform (1), and chains (3) are arranged on the two first sprocket groups (2), one side of the two chains (3) is fixedly connected to the locking device (6), and the locking device (6) locks the movement of a clamping device (7) by cooperating with a clamping assembly arranged on the support platform (1) through a clamping block (6031), and one side of the bottom of the two chains (3) is movably connected to a second sprocket (4), and the two second sprockets (4) are connected to a power assembly through a rotating rod (5); The locking device (6) comprises a fixing block (601), a first groove (602) is provided on one side of the fixing block (601), a first protrusion (607) is fixedly connected to a side of the fixing block (601) close to the first groove (602), the first protrusion (607) is movably connected in a first slide groove (605), the first slide groove (605) is provided on the connecting block (603), and the clamp is fixedly connected to a side of the connecting block (603) away from the fixing block (601). The holding device (7) comprises a second slide groove (606) on one side of the connecting block (603) close to the fixed block (601), a sliding block (604) is longitudinally slidably connected in the second slide groove (606), a clamping block (6031) is provided on one side inside the second slide groove (606), a second protrusion (608) is fixedly connected to one side of the sliding block (604) close to the fixed block (601), and the second protrusion (608) is movably connected in the first groove (602).

2. A roller surface treatment device according to claim 1, characterized in that: The number of sprockets in each of the two first sprocket sets (2) is three; the first sprocket sets (2) and the chain (3) cooperate with each other via a sprocket structure; and the sprockets in the first sprocket sets (2) are arranged in a triangular shape.

3. A roller surface treatment device according to claim 1, characterized in that: The locking assembly comprises a first spring block (8) and a second spring block (9); the tops of both sides of the support platform (1) are provided with second grooves (12); the tops of both sides of the support platform (1) are provided with third grooves (13); the first spring blocks (8) are fixedly connected in the two second grooves (12); the second spring blocks (9) are fixedly connected in the two third grooves (13); the tops of the first spring block (8) and the second spring block (9) are movably connected in the second slide groove (606) on the connecting block (603).

4. A roller surface treatment device according to claim 1, characterized in that: The two clamping devices (7) are fixedly connected to a second motor (16) on one side close to the connecting block (603), a collecting box (14) is movably connected to the center position of the top of the support platform (1), and a laser welding fixture (15) is slidably connected to one side of the top of the support platform (1).

5. A roller surface treatment device according to claim 1, characterized in that: The sliding block (604) is in an L-shape.

6. A roller surface treatment device according to claim 3, characterized in that: Both sides of the top of the first spring block (8) are provided with inclined surfaces, and the two inclined surfaces are staggered on the top of the first spring block (8). Both sides of the bottom of one end of the sliding block (604) are provided with inclined surfaces, and the bottom of one side of the sliding block (604) is in contact with one side of the top of the first spring block (8). Both sides of the top of the second spring block (9) are provided with chamfers.

7. A roller surface treatment device according to claim 1, characterized in that: The power assembly comprises a gear (10) and a first motor (11); the gear (10) is fixedly connected to the rotating rod (5); and one side of the gear (10) is cooperatively connected to the first motor (11).

8. A roller surface treatment device according to claim 3, characterized in that: The tops of the first spring block (8) and the second spring block (9) are movably connected in the second slide groove (606), one end of the clamping block (6031) is movably connected between the first spring block (8) and the second spring block (9), one side of the clamping block (6031) is in contact with the non-slanted surface of the first spring block (8), and the other side of the clamping block (6031) is in contact with the non-slanted surface of the chamfered bottom of the second spring block (9).

Citation Information

Patent Citations

  • Roller surface treatment device

    CN219522054U

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