Automatic assembling production line for hand dryer

By designing automated assembly production lines used for dry hand, using double -speed chain components, blocking devices, positioning top -lifting components, multi -axis lock screw robotic arm and detection equipment, the existing dry handicraft assembly efficiency and low product pass rate are solved The problem has achieved efficient and reliable automation assembly.

CN222404326UActive Publication Date: 2025-01-28ZHEJIANG KINGWE ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421219816.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-28
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing hand dryers are inefficient in assembly and are prone to misoperation, resulting in the screw being forgot to install or the torque being too high, and the product passing rate is low.

Method used

Design an automated assembly production line for dry hand, use the double -speed chain component to transport products, to locate the vehicle of the product by blocking the device and positioning the top upgrade component, and the multi -axis lock screw mechanical arm is automatically installed screws. During the installation process, the installation process The product is fixed by compacting the component, and the product is inspected by the detection equipment.

Benefits of technology

The automated assembly of the dry hand is realized, the assembly efficiency and product quality are improved, and the qualification rate of the product is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic assembly production line for hand dryers, which comprises a main body rack, a speed chain assembly is arranged on the main body rack, and a carrier is arranged on the speed chain assembly; a plurality of blocking devices are arranged below the speed chain assembly, and a positioning jacking assembly is arranged between every two blocking devices. A plurality of multi-shaft screw locking mechanical arms are arranged on the back of the main body rack, and a plurality of pressing assemblies are arranged over the speed chain assembly; the main body rack is further provided with a plurality of plugging assemblies, the pressing assemblies and the plugging assemblies are sequentially arranged in the axial direction of the speed chain assembly, the main body rack is further provided with a high-voltage detection assembly, and the high-voltage detection assembly and the plugging assemblies are arranged adjacently. The tail end of the speed chain assembly is provided with a plug pulling assembly and a discharging assembly. Products are conveyed through the speed chain assembly, and a carrier for conveying the products is positioned through the blocking device and the positioning jacking assembly; detecting the product through detection equipment; the product is high in overall automatic matching efficiency and reliable in quality.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hand dryer assembly, and in particular relates to an automatic assembly production line for hand dryers. Background Art

[0002] A hand dryer is a sanitary appliance used for drying or blowing hands in the bathroom. It is an advanced and ideal sanitary cleaning appliance and equipment. A patent document with publication number CN106175547A discloses a hand dryer, which usually includes accessories such as a base, a cover, a motor, a heating element, a wind wheel and a control circuit board. These parts usually need to be assembled together with screws. The existing hand dryer assembly is to place the parts on the side of the assembly line, and then manually assemble such accessories with screws. The assembly of the hand dryer often has multiple steps, and an operator is often assigned to perform the operation at each step, and then the product is transported through the assembly line. Since each assembly step is manually assembled, the overall assembly efficiency is low. At the same time, it is easy to have misoperation during the manual assembly process, resulting in the screws being forgotten to be installed or the screw installation torque being too large, and the final product has a low pass rate. Therefore, it is necessary to design an automated assembly production line for hand dryers to overcome the above difficulties. Summary of the invention

[0003] In view of the problems existing in the prior art, the utility model designs an automated assembly production line for hand dryers. The utility model transports products through a double-speed chain component, positions a carrier for transporting products through a blocking device and a positioning jacking component, and enables a multi-axis screw locking robot arm to automatically install screws. During the installation process, the product is fixed by a clamping component, and the product is inspected by a detection device. The overall automated coordination of the product is efficient and the quality is reliable.

[0004] The invention objective of the utility model is achieved through the following technical solutions: an automated assembly production line for hand dryers, comprising a main frame, a double-speed chain assembly for transporting products is provided on the main frame, a plurality of carriers for placing products and capable of moving relative to the main frame are provided on the double-speed chain assembly; a plurality of blocking devices arranged in pairs are provided below the double-speed chain assembly, a positioning jacking assembly is provided between two of the blocking devices; a plurality of multi-axis screw locking mechanical arms for installing screws of products are provided on the back of the main frame, a plurality of clamping assemblies for positioning products are provided directly above the double-speed chain assembly, each of the clamping assemblies is arranged in one-to-one correspondence with the multi-axis screw locking mechanical arm; a plurality of plug-in assemblies that can be telescopic relative to the carrier are also provided on the main frame, the clamping assemblies and the plug-in assemblies are arranged in sequence along the axial direction of the double-speed chain assembly, a high-voltage detection assembly is also provided on the main frame, and the high-voltage detection assembly is arranged adjacent to the plug-in assembly; a plug-pulling assembly and a blanking assembly are provided at the end of the double-speed chain assembly.

[0005] Preferably, the double-speed chain assembly includes a mounting track, on which a chain belt is installed, and transmission mechanisms are respectively provided at both ends of the mounting track; the transmission mechanism includes a mounting frame, a first motor, a transmission gear, a driving shaft and a driven shaft; the first motor drives the driving shaft to rotate when it is working, and a chain transmission is used between the driving shaft and the first motor; the transmission gear is installed on the driven shaft through a spline, and the driven shaft is installed on the mounting frame through a bearing; the driving shaft and the driven shaft are driven by a chain transmission, and when the driving shaft rotates, it drives the driven shaft to rotate; a chain belt is mounted on the transmission gear, and when the first motor is working, the chain belt moves relative to the main frame; a number of carriers are placed on the chain belt, and when the first motor is working, the carriers are controlled to move relative to the main frame.

[0006] The first motor drives the driving shaft to rotate when it works, and the chain between the driving shaft and the first motor is not drawn in the attached figure; when the driving shaft rotates, it drives the driven shaft to rotate, and the chain between the driving shaft and the driven shaft is not drawn in the attached figure; when the driven shaft rotates, it drives the transmission gear to rotate, and when the transmission gear rotates, it drives the chain belt to move relative to the main frame, and the chain belt is not drawn in the attached figure; when the carrier is placed on the chain belt, the chain belt can transfer the carrier; when the positioning and lifting assembly lifts the carrier, the carrier will be away from the speed chain assembly, and the multi-axis screw locking robot arm can install screws on the carrier product.

[0007] Preferably, the mounting frame is also provided with a lifting and transfer assembly for transporting the carrier; the lifting and transfer assembly includes a lifting platform, a second motor, a plastic chain, a rolling shaft and a first gear; the first gear is sleeved and mounted on the rolling shaft and rotates synchronously therewith, the rolling shaft is mounted on the lifting platform through a bearing, and the first gear is sleeved and mounted with a plastic chain; a second motor is provided directly below the lifting platform, and the second motor and the rolling shaft are driven by a chain, and the plastic chain moves relative to the lifting platform when the second motor is working; a lifting cylinder is provided at the bottom of the mounting frame, and a plurality of guide rods are also provided on the mounting frame, the lifting platform is mounted on the guide rods, and the piston shaft of the lifting cylinder is connected to the bottom of the lifting platform.

[0008] The lifting and transfer assembly facilitates the up and down movement of the carrier, and the plastic chain moves the carrier horizontally to the chain belt of the installation track. When the lifting cylinder is working, it can control the up and down movement of the lifting platform, thereby facilitating the control of the vertical height of the lifting platform and facilitating the horizontal transportation of the carrier. When the second motor is working, it drives the rolling shaft to rotate. The chain between the rolling shaft and the second motor is not drawn in the attached figure; when the rolling shaft rotates, it drives the plastic chain to move relative to the lifting platform, and the carrier can move horizontally when placed on the plastic chain.

[0009] Preferably, the blocking device includes a strip plate, a first cylinder, a mounting sleeve, a support base, a limit piece, a torsion spring and a roller; the strip plate is located below the speed chain assembly and is fixedly mounted on the main frame, the first cylinder is fixedly mounted on the lower end surface of the strip plate, and the mounting sleeve is fixedly mounted on the upper end surface of the strip plate; the upper end surface of the mounting sleeve is provided with a support base fixedly connected thereto, and the support base is provided with a limit piece hinged thereto, and the piston shaft of the first cylinder passes through the mounting sleeve and is arranged adjacent to the limit piece; a first pin shaft is provided between the limit piece and the support base to hinge the two, and a torsion spring is sleeved and installed on the first pin shaft; one pin of the torsion spring abuts against the support base, and the other pin of the torsion spring abuts against the limit piece; the limit piece is provided with a roller rotatably connected thereto, and the rollers are arranged in pairs.

[0010] In the default state, the two pins of the torsion spring are away from each other. At this time, the limiter has an inclined angle with the carrier under the action of the elastic force of the torsion spring, the roller on the limiter is in a high position, and the piston shaft of the first cylinder is away from the limiter; when the carrier approaches the roller of the limiter, the piston shaft of the first cylinder extends and pushes the limiter, so that the roller on the limiter moves downward relative to the carrier, and the roller on the limiter is in a low position; when the carrier is completely between the two blocking devices, the first cylinder controls the piston shaft to shrink, so that the limiter loses the support of the piston shaft, and under the elastic force of the torsion spring, the roller of the limiter automatically resets to the high position, so that the limiter will be stuck on the notch of the carrier, thereby limiting the front and rear positions of the carrier. When the carrier needs to engage or disengage the blocking device, the first cylinder works to control the limiter to rotate, so that the roller on the limiter is in a low position.

[0011] Preferably, the positioning and lifting assembly includes a first mounting plate, a second mounting plate and a second cylinder; the first mounting plate is arranged below the speed chain assembly and is fixedly connected to the main frame; the second cylinder is fixedly installed below the first mounting plate, the piston shaft of the second cylinder is connected to the second mounting plate, and both ends of the second mounting plate are provided with columnar connecting rods fixedly connected thereto; a positioning sleeve for inserting the columnar connecting rod is provided on the first mounting plate, and the columnar connecting rod moves up and down relative to the positioning sleeve when the second cylinder is working; a limit plate is provided at the end of the columnar connecting rod, and the limit plate and the second cylinder are arranged on the same side of the first mounting plate.

[0012] When the carrier is directly above the lifting component, the second cylinder controls the second mounting plate to rise, so that the second mounting plate will lift the carrier, so that the carrier is separated from the chain belt, which is convenient for the multi-axis screw locking robot to install the product. When the installation step is completed, the second cylinder controls the second mounting plate to descend, so that the carrier returns to the chain belt, so that the chain belt will drive the carrier to the next process.

[0013] Preferably, the clamping assembly includes a mounting bracket and a third cylinder, the mounting bracket is fixedly mounted on the main frame and is above the double-speed chain assembly, the mounting bracket is provided with a third cylinder fixedly connected thereto, the piston shaft of the third cylinder is provided with a third mounting plate fixedly connected thereto, and the third mounting plate is provided with a positioning piece fixedly connected thereto; each of the clamping assemblies is arranged side by side along the axis of the double-speed chain assembly, the positioning piece on the clamping assembly arranged near the initial end of the double-speed chain assembly is a first positioning mold; the positioning piece on the clamping assembly arranged adjacent to the first positioning mold is a second positioning mold, the positioning piece on the clamping assembly arranged adjacent to the second positioning mold is a third positioning mold, and the positioning piece on the clamping assembly arranged adjacent to the third positioning mold is a fourth positioning mold; the outer contour of each of the positioning pieces matches the outer contour of the product on the carrier.

[0014] Each of the clamping components corresponds to a positioning and lifting component. When the carrier passes under the clamping component, the positioning and lifting component has lifted the carrier. At this time, the third cylinder works to control the positioning piece on the third mounting plate to descend, so that the positioning piece will press the product, making it convenient for the multi-axis screw locking robot arm to accurately screw. Since the assembly progress of each process product is different, the shape of the product will change with the assembly progress. Therefore, positioning pieces of different shapes are set on the third mounting plate to adapt the positioning piece to the shape of the product, so as to achieve a better positioning effect.

[0015] Preferably, the plug-in assembly includes a first bracket, a fourth cylinder and a detection plug, the first bracket is fixedly mounted on the main frame, the fourth cylinder is provided on the first bracket, a connecting plate is provided on the piston shaft of the fourth cylinder, a detection plug is provided on the connecting plate, the carrier includes a bottom plate and a top plate, a partition column is provided between the bottom plate and the top plate, and a conductive seat for inserting the detection plug is provided on the bottom plate.

[0016] The detection plug on the plug-in assembly is connected to the power meter. When the vehicle passes through the plug-in assembly, the fourth cylinder controls the detection plug to cooperate with the conductive socket on the vehicle, and then reads the data on the power meter to analyze whether the product is qualified.

[0017] Preferably, the high-voltage detection assembly includes a second bracket, a fifth cylinder, a mounting base and a high-voltage probe; the second bracket is fixedly mounted on the main frame, and the second bracket is arranged adjacent to the plug-in assembly; the second bracket is provided with a fifth cylinder, a mounting base is mounted on the piston shaft of the fifth cylinder, and a high-voltage probe is provided on the mounting base; when the fifth cylinder is working, the high-voltage probe is in contact with the outer casing of the product.

[0018] When the carrier passes through the high-voltage detection assembly, the fifth cylinder works to control the high-voltage probe to contact the product's outer shell. At this time, the detection plug on the plug-in assembly is also inserted into the conductive seat of the carrier. The product is tested for high voltage through the high-voltage probe to detect the reliability and tolerance of the product under high voltage conditions.

[0019] Preferably, the plug-pulling assembly includes a third bracket, a horizontal cylinder, a vertical cylinder and a clamping cylinder. The third bracket is mounted on the main frame and is arranged near the end of the speed chain assembly. The third bracket is provided with a horizontal cylinder and a first track. The first track is provided with a first slider. The piston shaft of the horizontal cylinder is connected to the first slider. The first slider is provided with a vertical cylinder. The piston shaft of the vertical cylinder is provided with a clamping cylinder. The clamping cylinder is provided with clamping blocks arranged in pairs. The upper end face of the carrier is provided with a multi-function socket. When the plug-pulling assembly is working, the plug on the product is taken out of the multi-function socket.

[0020] During the product testing process, the product's plug will be inserted into the multi-function socket of the carrier. After the product inspection is completed, it needs to be transported to the next process through the unloading assembly, where the product's plug needs to be automatically removed.

[0021] Through the cooperation between the horizontal cylinder and the vertical cylinder, the position of the clamping cylinder can be adjusted conveniently in the horizontal and vertical directions, so that the clamping cylinder can quickly approach the multi-function socket, and then the clamping cylinder works to control the clamping block to take out the plug.

[0022] Preferably, the multi-axis screw locking robot arm comprises a robot arm body, a screw driving device is provided at the end of the robot arm body, and a feeding channel is provided on the screw driving device; the unloading assembly comprises a first robot arm, and a suction cup assembly for grabbing the product is provided at the end of the first robot arm; a plurality of touch screens arranged side by side are provided on the main body frame, and a first connecting rod and a second connecting rod are provided between the touch screen and the main body frame, the first connecting rod is rotatably connected to the main body frame, the first connecting rod and the second connecting rod are hinged, and the second connecting rod is rotatably connected to the touch screen.

[0023] Compared with the prior art, the utility model has the following beneficial effects: the utility model facilitates the circulation of carriers through the double-speed chain assembly, and products with different assembly progress can be placed on the carrier. The carrier is lifted by the positioning jacking assembly to separate the carrier from the double-speed chain assembly, and the carrier is limited front and rear by the blocking device, so that the carrier remains fixed, which is convenient for the multi-axis screw locking robot arm to install screws on the product. At the same time, a clamping assembly is provided above the product, and the product is positioned by the clamping assembly, so that the installation position is more precise. Secondly, the product is tested by the high-voltage detection assembly and the plug-in assembly, and the product has a higher qualified rate. After the product is completed, the product is transferred by the plug-unplugging assembly and the unloading assembly, and the unloading efficiency is high. Therefore, the utility model can automatically assemble the hand dryer, with a high degree of automation and sustainable assembly, high assembly efficiency and reliable product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional diagram of the utility model;

[0025] Figure 2 It is a three-dimensional diagram of the double-speed chain assembly;

[0026] Figure 3 is a perspective view of the blocking device;

[0027] Figure 4 A three-dimensional diagram of the positioning jacking assembly;

[0028] Figure 5 for Figure 2 A partial enlarged view of position A in the middle;

[0029] Figure 6 A perspective view of a plug assembly;

[0030] Figure 7 is a three-dimensional diagram of the transmission mechanism;

[0031] Figure 8 A three-dimensional diagram of the transmission mechanism from another perspective;

[0032] Fig. 9 A schematic diagram of using a first positioning mold for a clamping assembly;

[0033] Fig.10 A schematic diagram of using a second positioning mold for the clamping assembly;

[0034] Fig.11 A schematic diagram of using a third positioning mold for the clamping assembly;

[0035] Fig.12 A schematic diagram of using a fourth positioning mold for a clamping assembly;

[0036] Fig.13 A three-dimensional diagram of a plug-in assembly;

[0037] Fig.14 is a three-dimensional diagram of a high-voltage detection assembly;

[0038] Fig.15 A stereogram of a touch screen;

[0039] Fig.16 A three-dimensional image of the vehicle;

[0040] Fig.17 This is a three-dimensional picture of a multi-axis screw locking robot arm;

[0041] Fig.18 It is a three-dimensional diagram of the blanking assembly;

[0042] Markings in the figure: 1. Main frame; 2. Speed ​​chain assembly; 21. Mounting track; 22. Transmission mechanism; 221. Mounting frame; 222. First motor; 223. Transmission gear; 224. Driving shaft; 225. Driven shaft; 23. Lifting transfer assembly; 231. Lifting platform; 232. Second motor; 233. Plastic chain; 234. Rolling shaft; 235. First gear; 236. Lifting cylinder; 237. Guide rod; 3. Carrier; 3 1. Bottom plate; 32. Top plate; 33. Separator column; 34. Conductive seat; 35. Multifunctional socket; 4. Blocking device; 41. Strip plate; 42. First cylinder; 43. Mounting sleeve; 44. Support base; 45. Limiting member; 46. Torsion spring; 47. Roller; 48. First pin shaft; 5. Positioning jacking assembly; 51. First mounting plate; 52. Second mounting plate; 53. Second cylinder; 54. Column connecting rod; 55. Positioning sleeve; 56. Limiting plate ;6. Multi-axis screw locking robot arm;61. Robot arm body;62. Screw driving device;63. Feeding channel;7. Clamping assembly;71. Mounting bracket;72. Third cylinder;73. Third mounting plate;751. First positioning mold;752. Second positioning mold;753. Third positioning mold;754. Fourth positioning mold;8. Plug-in assembly;81. First bracket;82. Fourth cylinder;83. Detection plug;84. Connecting plate;9. High voltage Detection assembly; 91. second bracket; 92. fifth cylinder; 93. mounting base; 94. high-voltage probe; 10. plug-pulling assembly; 101. third bracket; 102. horizontal cylinder; 103. vertical cylinder; 104. clamping cylinder; 105. first track; 106. first slider; 107. clamping block; 11. unloading assembly; 111. first robotic arm; 112. suction cup assembly; 12. touch screen; 13. first connecting rod; 14. second connecting rod. DETAILED DESCRIPTION

[0043] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings:

[0044] like Figures 1 to 18As shown, the present embodiment discloses an automated assembly production line for hand dryers, comprising a main frame 1, on which is provided a double-speed chain assembly 2 for transporting products, on which are provided a number of carriers 3 for placing products and capable of moving relative to the main frame 1; a number of blocking devices 4 arranged in pairs are arranged below the double-speed chain assembly 2, and a positioning jacking assembly 5 is arranged between two of the blocking devices 4; a number of multi-axis screw locking mechanical arms 6 for product installation screws are arranged on the back of the main frame 1, and a number of clamping assemblies 7 for positioning products are arranged directly above the double-speed chain assembly 2, and each of the clamping assemblies 7 is arranged in one-to-one correspondence with the multi-axis screw locking mechanical arm 6; a number of plug-in assemblies 8 that can be telescopic relative to the carrier 3 are also arranged on the main frame 1, and the clamping assemblies 7 and the plug-in assemblies 8 are arranged in sequence along the axial direction of the double-speed chain assembly 2, and a high-voltage detection assembly 9 is also provided on the main frame 1, and the high-voltage detection assembly 9 is arranged adjacent to the plug-in assembly 8; a plug-pulling assembly 10 and a blanking assembly 11 are provided at the end of the double-speed chain assembly 2.

[0045] The double-speed chain assembly 2 includes a mounting track 21, on which a chain belt is installed, and transmission mechanisms 22 are respectively provided at both ends of the mounting track 21; the transmission mechanism 22 includes a mounting frame 221, a first motor 222, a transmission gear 223, a driving shaft 224 and a driven shaft 225; the first motor 222 drives the driving shaft 224 to rotate when it works, and a chain transmission is passed between the driving shaft 224 and the first motor 222; the transmission gear 223 is installed on the driven shaft 225 through a spline, and the driven shaft 225 is installed on the mounting frame 221 through a bearing; the driving shaft 224 and the driven shaft 225 are driven by a chain transmission, and when the driving shaft 224 rotates, the driven shaft 225 is driven to rotate; a chain belt is sleeved and installed on the transmission gear 223, and when the first motor 222 works, the chain belt moves relative to the main frame 1; a number of carriers 3 are placed on the chain belt, and when the first motor 222 works, the carriers 3 are controlled to move relative to the main frame 1. The installation frame 221 is also provided with a lifting and transferring assembly 23 for transporting the carrier 3; the lifting and transferring assembly 23 includes a lifting platform 231, a second motor 232, a plastic chain 233, a rolling shaft 234 and a first gear 235; the first gear 235 is sleeved and mounted on the rolling shaft 234 and rotates synchronously with the rolling shaft 234, the rolling shaft 234 is mounted on the lifting platform 231 through a bearing, and the plastic chain 233 is sleeved and mounted on the first gear 235; a second motor 232 is provided directly below the lifting platform 231, and a chain transmission is provided between the second motor 232 and the rolling shaft 234, and the plastic chain 233 moves relative to the lifting platform 231 when the second motor is working; a lifting cylinder 236 is provided at the bottom of the installation frame 221, and a plurality of guide rods 237 are also provided on the installation frame 221, the lifting platform 231 is mounted on the guide rods 237, and the piston shaft of the lifting cylinder 236 is connected to the bottom of the lifting platform 231.

[0046] The blocking device 4 includes a strip plate 41, a first cylinder 42, a mounting sleeve 43, a support base 44, a stopper 45, a torsion spring 46 and a roller 47; the strip plate 41 is located below the speed chain assembly 2 and is fixedly mounted on the main frame 1, the first cylinder 42 is fixedly mounted on the lower end surface of the strip plate 41, and the mounting sleeve 43 is fixedly mounted on the upper end surface of the strip plate 41; the upper end surface of the mounting sleeve 43 is provided with a support base 44 fixedly connected thereto, and the support base 44 is provided with a An articulated limit member 45, the piston shaft of the first cylinder 42 passes through the mounting sleeve 43 and is arranged adjacent to the limit member 45; a first pin shaft 48 is provided between the limit member 45 and the support base 44 to hinge the two, and a torsion spring 46 is sleeved and installed on the first pin shaft 48; one pin of the torsion spring 46 abuts against the support base 44, and the other pin of the torsion spring 46 abuts against the limit member 45; the limit member 45 is provided with a roller 47 rotatably connected thereto, and the rollers 47 are arranged in pairs. The positioning and lifting assembly 5 includes a first mounting plate 51, a second mounting plate 52 and a second cylinder 53; the first mounting plate 51 is arranged below the speed chain assembly 2 and is fixedly connected to the main frame 1; the second cylinder 53 is fixedly installed below the first mounting plate 51, and the piston shaft of the second cylinder 53 is connected to the second mounting plate 52, and both ends of the second mounting plate 52 are provided with a columnar connecting rod 54 fixedly connected thereto; the first mounting plate 51 is provided with a positioning sleeve 55 for inserting the columnar connecting rod 54, and the columnar connecting rod 54 moves up and down relative to the positioning sleeve 55 when the second cylinder 53 is working; the end of the columnar connecting rod 54 is provided with a limit plate 56, and the limit plate 56 and the second cylinder 53 are arranged on the same side of the first mounting plate 51. The clamping assembly 7 includes a mounting bracket 71 and a third cylinder 72. The mounting bracket 71 is fixedly mounted on the main frame 1 and is above the double-speed chain assembly 2. The mounting bracket 71 is provided with a third cylinder 72 fixedly connected thereto. The piston shaft of the third cylinder 72 is provided with a third mounting plate 73 fixedly connected thereto. The third mounting plate 73 is provided with a positioning piece fixedly connected thereto. Each of the clamping assemblies 7 is arranged side by side along the axis of the double-speed chain assembly 2. The positioning piece on the clamping assembly 7 arranged near the initial end of the double-speed chain assembly 2 is a first positioning mold 751. The positioning piece on the clamping assembly 7 arranged adjacent to the first positioning mold 751 is a second positioning mold 752. The positioning piece on the clamping assembly 7 arranged adjacent to the second positioning mold 752 is a third positioning mold 753. The positioning piece on the clamping assembly 7 arranged adjacent to the third positioning mold 753 is a fourth positioning mold 754. The outer contour of each of the positioning pieces matches the outer contour of the product on the carrier 3.

[0047] The plug-in assembly 8 includes a first bracket 81, a fourth cylinder 82 and a detection plug 83. The first bracket 81 is fixedly mounted on the main frame 1. The first bracket 81 is provided with a fourth cylinder 82. A connecting plate 84 is provided on the piston shaft of the fourth cylinder 82. The connecting plate 84 is provided with a detection plug 83. The carrier 3 includes a bottom plate 31 and a top plate 32. A partition column 33 is provided between the bottom plate 31 and the top plate 32. A conductive seat 34 for inserting the detection plug 83 is provided on the bottom plate 31. The high-voltage detection assembly 9 includes a second bracket 91, a fifth cylinder 92, a mounting base 93 and a high-voltage probe 94. The second bracket 91 is fixedly mounted on the main frame 1. The second bracket 91 is arranged adjacent to the plug-in assembly 8. The second bracket 91 is provided with a fifth cylinder 92. A mounting base 93 is provided on the piston shaft of the fifth cylinder 92. A high-voltage probe 94 is provided on the mounting base 93. When the fifth cylinder 92 is working, the high-voltage probe 94 contacts the outer shell of the product.

[0048] The plug-pulling assembly 10 includes a third bracket 101, a horizontal cylinder 102, a vertical cylinder 103 and a clamping cylinder 104. The third bracket 101 is installed on the main frame 1 and is arranged near the end of the double-speed chain assembly 2. The third bracket 101 is provided with a horizontal cylinder 102 and a first track 105. The first track 105 is provided with a first slider 106. The piston shaft of the horizontal cylinder 102 is connected to the first slider 106; the first slider 106 is provided with a vertical cylinder 103, and the piston shaft of the vertical cylinder 103 is provided with a clamping cylinder 104, and the clamping cylinder 104 is provided with a pair of clamping blocks 107; the upper end surface of the carrier 3 is provided with a multi-function socket 35, and the plug-pulling assembly 100 removes the plug on the product from the multi-function socket 35 when working. The multi-axis screw locking robot arm 6 includes a robot arm body 61, a screw driving device 62 is provided at the end of the robot arm body 61, and a feeding channel 63 is provided on the screw driving device 62; the unloading assembly 11 includes a first robot arm 111, and a suction cup assembly 112 for grabbing the product is provided at the end of the first robot arm 111; a plurality of touch screens 12 arranged side by side are provided on the main frame 1, and a first connecting rod 13 and a second connecting rod 14 are provided between the touch screen 12 and the main frame 1, the first connecting rod 13 is rotatably connected to the main frame 1, the first connecting rod 13 and the second connecting rod 14 are hinged, and the second connecting rod 14 is rotatably connected to the touch screen 12.

[0049] The specific operation process of this embodiment is as follows: the carrier 3 is first placed on the transmission mechanism 22, and then the transmission mechanism 22 works to transport the carrier to the chain belt of the installation track 21. The first motor 222 works to drive the driving shaft 224 to rotate, and the chain between the driving shaft 224 and the first motor 222 is not drawn in the attached figure; when the driving shaft 224 rotates, it drives the driven shaft 225 to rotate, and the chain between the driving shaft 224 and the driven shaft 225 is not drawn in the attached figure; when the driven shaft 225 rotates, it drives the transmission gear 223 to rotate, and when the transmission gear 223 rotates, it drives the chain belt to move relative to the main frame 1, and the chain belt is not drawn in the attached figure; when the carrier 3 is placed on the chain belt, the chain belt can transfer the carrier 3; when the positioning and lifting assembly 5 lifts the carrier 3, the carrier 3 will be away from the double-speed chain assembly 2, so that the multi-axis screw locking robot arm 6 can install screws on the product of the carrier 3. The lifting and transfer assembly 23 facilitates the up and down movement of the carrier 3, and the plastic chain 233 moves the carrier 3 horizontally to the chain belt of the mounting track 21. When the lifting cylinder 236 is working, it can control the up and down movement of the lifting platform 231, thereby conveniently controlling the vertical height of the lifting platform 231, and then conveniently transporting the carrier 3 horizontally. When the second motor 232 is working, it drives the rolling shaft 234 to rotate, and the chain between the rolling shaft 234 and the second motor 232 is not drawn in the attached drawings; when the rolling shaft 234 rotates, it drives the plastic chain 233 to move relative to the lifting platform 231, and the carrier 3 can be horizontally moved when placed on the plastic chain 233.

[0050] When the carrier 3 passes through the blocking device 4, the first cylinder 42 controls the limiter 45 to rotate, so that the roller 47 is in a low position, so that the carrier 3 can continue to move; when the carrier 3 is between the two blocking devices 4, the first cylinder 42 resets, and the limiter 45 automatically resets under the action of the torsion spring 46, so that the roller 47 is in a high position, so that the roller 47 and the limiter 45 will limit the front and rear positions of the carrier 3. Then the positioning jacking assembly 5 works to control the lifting of the carrier 3 to separate it from the chain belt on the double-speed chain assembly 2. At the same time, the clamping assembly 7 works to control the positioning member to fix the product.

[0051] The product passes through the clamping assembly 7 in sequence, and the multi-axis screw locking robot arm 6 arranged adjacent to the clamping assembly 7 will screw the product. After the screw assembly of the product is completed, the carrier 3 drives the product to move to the plug-in assembly 8 and the high-voltage detection assembly 9. The detection plug 83 on the plug-in assembly 8 is connected to the power meter. When the carrier 3 passes through the plug-in assembly 8, the fourth cylinder 82 controls the detection plug 83 to cooperate with the conductive seat 34 on the carrier 3, and then analyzes whether the product is qualified by reading the data on the power meter. When the carrier 3 passes through the high-voltage detection assembly 9, the fifth cylinder 92 works to control the high-voltage probe 94 to contact the outer shell of the product. At this time, the detection plug 83 on the plug-in assembly 8 is also inserted into the conductive seat 34 of the carrier 3. The product is tested at high voltage by the high-voltage probe 94 to detect the reliability and tolerance of the product under high voltage. After the product inspection is completed, the plug is removed by the plug-out assembly 10, and then transported to the next process through the unloading assembly 11.

[0052] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. An automated assembly production line for hand dryers, comprising a main frame (1), characterized in that: The main frame (1) is provided with a double-speed chain assembly (2) for transporting products, and the double-speed chain assembly (2) is provided with a plurality of carriers (3) for placing products and capable of moving relative to the main frame (1); a plurality of blocking devices (4) arranged in pairs are provided below the double-speed chain assembly (2), and a positioning jacking assembly (5) is provided between two of the blocking devices (4); a plurality of multi-axis screw locking mechanical arms (6) for installing screws on products are provided on the back of the main frame (1), and a plurality of pressing devices (6) for positioning products are provided directly above the double-speed chain assembly (2). Components (7), each of the clamping components (7) is arranged in a one-to-one correspondence with the multi-axis screw locking robot arm (6); the main frame (1) is also provided with a plurality of plug-in components (8) that can be extended and retracted relative to the carrier (3), the clamping components (7) and the plug-in components (8) are arranged in sequence along the axial direction of the double-speed chain component (2), the main frame (1) is also provided with a high-voltage detection component (9), and the high-voltage detection component (9) is arranged adjacent to the plug-in component (8); the end of the double-speed chain component (2) is provided with a plug-out component (10) and a blanking component (11).

2. The automated assembly line for hand dryers according to claim 1, characterized in that: The multiple-speed chain assembly (2) comprises a mounting track (21), a chain belt is mounted on the mounting track (21), and transmission mechanisms (22) are respectively provided at both ends of the mounting track (21); the transmission mechanism (22) comprises a mounting frame (221), a first motor (222), a transmission gear (223), a driving shaft (224) and a driven shaft (225); the first motor (222) drives the driving shaft (224) to rotate, and the driving shaft (224) and the first motor (222) are driven by a chain; the transmission gear (223) is mounted via a spline The driven shaft (225) is mounted on a driven shaft (225), and the driven shaft (225) is mounted on a mounting frame (221) via a bearing; a chain transmission is used between the driving shaft (224) and the driven shaft (225); when the driving shaft (224) rotates, the driven shaft (225) is driven to rotate; a chain belt is sleeved and mounted on the transmission gear (223); when the first motor (222) is working, the chain belt moves relative to the main frame (1); a plurality of carriers (3) are placed on the chain belt; when the first motor (222) is working, the carriers (3) are controlled to move relative to the main frame (1).

3. The automated assembly line for hand dryers according to claim 2, characterized in that: The mounting frame (221) is also provided with a lifting and transferring assembly (23) for transporting the carrier (3); the lifting and transferring assembly (23) comprises a lifting platform (231), a second motor (232), a plastic chain (233), a rolling shaft (234) and a first gear (235); the first gear (235) is sleeved and mounted on the rolling shaft (234) and rotates synchronously therewith, the rolling shaft (234) is mounted on the lifting platform (231) via a bearing, and the first gear (235) is sleeved and mounted with the plastic chain (233); A second motor (232) is provided directly below the lifting platform (231), and a chain transmission is used between the second motor (232) and the rolling shaft (234). When the second motor is working, the plastic chain (233) moves relative to the lifting platform (231); a lifting cylinder (236) is provided at the bottom of the installation frame (221), and a plurality of guide rods (237) are also provided on the installation frame (221). The lifting platform (231) is installed on the guide rods (237), and the piston shaft of the lifting cylinder (236) is connected to the bottom of the lifting platform (231).

4. The automated assembly line for hand dryers according to claim 1, characterized in that: The blocking device (4) comprises a strip plate (41), a first cylinder (42), a mounting sleeve (43), a support base (44), a stopper (45), a torsion spring (46) and a roller (47); the strip plate (41) is located below the multiple-speed chain assembly (2) and is fixedly mounted on the main frame (1); the first cylinder (42) is fixedly mounted on the lower end surface of the strip plate (41); the mounting sleeve (43) is fixedly mounted on the upper end surface of the strip plate (41); the upper end surface of the mounting sleeve (43) is provided with a support base (44) fixedly connected thereto; the support base (44) is provided with a A limiting member (45) is hingedly connected thereto, and the piston shaft of the first cylinder (42) passes through the mounting sleeve (43) and is arranged adjacent to the limiting member (45); a first pin shaft (48) is arranged between the limiting member (45) and the supporting base (44) for hingedly connecting the two, and a torsion spring (46) is sleeved and installed on the first pin shaft (48); one pin of the torsion spring (46) abuts against the supporting base (44), and the other pin of the torsion spring (46) abuts against the limiting member (45); and a roller (47) is provided on the limiting member (45) and is rotatably connected thereto, and the rollers (47) are arranged in pairs.

5. The automated assembly line for hand dryers according to claim 1, characterized in that: The positioning and lifting assembly (5) comprises a first mounting plate (51), a second mounting plate (52) and a second cylinder (53); the first mounting plate (51) is arranged below the speed chain assembly (2) and is fixedly connected to the main frame (1); the second cylinder (53) is fixedly installed below the first mounting plate (51), the piston shaft of the second cylinder (53) is connected to the second mounting plate (52), and both ends of the second mounting plate (52) are provided with columnar connecting rods (54) fixedly connected thereto; a positioning sleeve (55) for inserting the columnar connecting rod (54) is provided on the first mounting plate (51), and the columnar connecting rod (54) moves up and down relative to the positioning sleeve (55) when the second cylinder (53) is working; a limit plate (56) is provided at the end of the columnar connecting rod (54), and the limit plate (56) and the second cylinder (53) are arranged on the same side of the first mounting plate (51).

6. The automated assembly line for hand dryers according to claim 1, characterized in that: The clamping assembly (7) comprises a mounting bracket (71) and a third cylinder (72); the mounting bracket (71) is fixedly mounted on the main frame (1) and is located above the multiple-speed chain assembly (2); the mounting bracket (71) is provided with a third cylinder (72) fixedly connected thereto; the piston shaft of the third cylinder (72) is provided with a third mounting plate (73) fixedly connected thereto; the third mounting plate (73) is provided with a positioning member fixedly connected thereto; each of the clamping assemblies (7) is arranged side by side along the axis of the multiple-speed chain assembly (2), close to the multiple-speed chain assembly ( The positioning piece on the clamping assembly (7) arranged at the initial end of the carrier (2) is a first positioning mold (751); the positioning piece on the clamping assembly (7) arranged adjacent to the first positioning mold (751) is a second positioning mold (752); the positioning piece on the clamping assembly (7) arranged adjacent to the second positioning mold (752) is a third positioning mold (753); and the positioning piece on the clamping assembly (7) arranged adjacent to the third positioning mold (753) is a fourth positioning mold (754); the outer contour of each of the positioning pieces matches the outer contour of the product on the carrier (3).

7. The automated assembly line for hand dryers according to claim 1, characterized in that: The plug-in assembly (8) comprises a first bracket (81), a fourth cylinder (82) and a detection plug (83); the first bracket (81) is fixedly mounted on a main frame (1); the fourth cylinder (82) is arranged on the first bracket (81); a connecting plate (84) is arranged on a piston shaft of the fourth cylinder (82); the detection plug (83) is arranged on the connecting plate (84); the carrier (3) comprises a bottom plate (31) and a top plate (32); a partition column (33) is arranged between the bottom plate (31) and the top plate (32); and a conductive seat (34) for inserting the detection plug (83) is arranged on the bottom plate (31).

8. The automated assembly line for hand dryers according to claim 1, characterized in that: The high-voltage detection assembly (9) comprises a second bracket (91), a fifth cylinder (92), a mounting base (93) and a high-voltage probe (94); the second bracket (91) is fixedly mounted on the main frame (1), and the second bracket (91) is arranged adjacent to the plug-in assembly (8); the second bracket (91) is provided with the fifth cylinder (92), the mounting base (93) is mounted on the piston shaft of the fifth cylinder (92), and the mounting base (93) is provided with the high-voltage probe (94); when the fifth cylinder (92) is in operation, the high-voltage probe (94) contacts the outer shell of the product.

9. The automated assembly line for hand dryers according to claim 1, characterized in that: The plug extraction assembly (10) comprises a third bracket (101), a horizontal cylinder (102), a vertical cylinder (103) and a clamping cylinder (104). The third bracket (101) is mounted on the main frame (1) and is arranged near the end of the double-speed chain assembly (2). The third bracket (101) is provided with a horizontal cylinder (102) and a first track (105). The first track (105) is provided with a first slider (106). The piston shaft of the horizontal cylinder (102) is connected to the first slider (106). The first slider (106) is provided with a vertical cylinder (103). The piston shaft of the vertical cylinder (103) is provided with a clamping cylinder (104). The clamping cylinder (104) is provided with a pair of clamping blocks (107). The upper end surface of the carrier (3) is provided with a multifunctional socket (35). When the plug extraction assembly (10) is in operation, the plug on the product is removed from the multifunctional socket (35).

10. The automated assembly line for hand dryers according to claim 1, characterized in that: The multi-axis screw locking mechanical arm (6) comprises a mechanical arm body (61), a screw driving device (62) is provided at the end of the mechanical arm body (61), and a feeding channel (63) is provided on the screw driving device (62); the unloading assembly (11) comprises a first mechanical arm (111), and a suction cup assembly (112) for grabbing products is provided at the end of the first mechanical arm (111); a plurality of touch screens (12) arranged side by side are provided on the main frame (1), a first connecting rod (13) and a second connecting rod (14) are provided between the touch screen (12) and the main frame (1), the first connecting rod (13) is rotatably connected to the main frame (1), the first connecting rod (13) and the second connecting rod (14) are hinged, and the second connecting rod (14) and the touch screen (12) are rotatably connected.

Citation Information

Patent Citations

  • Hand drier

    CN106175547A