Production mold for precast concrete component

Abstract

The utility model relates to the technical field of mold production, and discloses a production mold for a precast concrete component, which comprises a base, a mold mechanism, a heating mechanism and an auxiliary mechanism, a pouring gate is positioned at the upper end of the mold and is an inlet for concrete to enter the mold, and the heating mechanism is positioned at the lower end of the mold. The main runner guides concrete to flow to all parts in the mold to ensure uniform distribution, the cavity plate is arranged in the mold to form the specific shape of a concrete member, and the notch is formed in the lower end of the mold and is an outlet for the member to fall off after demolding. The production mold for the precast concrete component has high efficiency and accuracy, firstly, two parts of molds are allowed to be quickly closed and separated through the design of the mold mechanism, the demolding process is greatly simplified in cooperation with the use of an electric telescopic rod and a push rod, the production speed is increased through an automatic opening and closing mechanism, and the production efficiency is improved; and the shape and the size of each component can be accurately copied, and the strict quality standard is met.

Description

Technical Field

[0001] The utility model relates to the technical field of mold production, in particular to a production mold for prefabricated concrete components. Background Art

[0002] Precast concrete components are a type of building material that is produced using specific molds in a factory environment and then transported to the construction site for installation. They are widely used in construction and infrastructure projects, including bridges, roads, buildings, and water treatment facilities. Because these components are produced under controlled conditions, they can ensure consistent quality and speed of construction.

[0003] Traditional methods of producing precast concrete components usually rely on heavy steel molds and a lot of manual work. These molds are bulky and difficult to carry. Each demoulding and cleaning process is time-consuming and labor-intensive, which limits production efficiency and flexibility. At the same time, the amount of manual work and the skill level of the operator directly affect the quality stability of the component. Modern automated production equipment greatly improves production efficiency and reduces labor costs by integrating electric mechanisms, automatic control systems and efficient heating elements such as circulating water heating systems. At the same time, by precisely controlling the pouring and curing process of concrete, the structural integrity and performance consistency of the components are guaranteed. These technological advances not only solve the shortcomings of traditional methods, but also bring higher construction speeds and lower costs to the construction industry. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The purpose of the utility model is to provide a production mold for precast concrete components to solve the problem of low efficiency of the traditional precast concrete component production method proposed in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a production mold for precast concrete components, the production mold for precast concrete components comprising a base, a mold mechanism, a heating mechanism and an auxiliary mechanism, the upper end of the base is provided with a mold mechanism, the front end of the mold mechanism is provided with a heating mechanism, the interior of the base is provided with an auxiliary mechanism, the mold mechanism comprises a first mold, the front side of the first mold is provided with a second mold, the rear side of the first mold is provided with an electric telescopic rod, the front end of the electric telescopic rod is provided with a gasket, the front end of the gasket is provided with a push rod, the other end of the push rod is connected to the first mold, the upper end of the second mold is provided with a pouring port, the lower end of the pouring port is provided with a main flow channel, the interiors of the first mold and the second mold are provided with cavity plates, the lower ends of the first mold and the second mold are provided with notches, and the base is the entire precast concrete component production device The device provides a solid support and a stable platform to ensure that all operations proceed smoothly. The mold mechanism includes two parts of the mold, which can be closed or separated to form a concrete component or demoulding. The design of the mold mechanism allows the concrete to be accurately poured and formed into the desired precast component shape. The electric telescopic rod is used to push a part of the mold so that the mold can be separated after pouring and curing, thereby realizing the demoulding process. The gasket is located at the front end of the electric telescopic rod and is connected to the push rod to smoothly transmit power to ensure smooth opening and closing of the mold. The push rod is directly connected to the first mold and is responsible for implementing the push-pull action to control the separation and closing of the mold. The pouring port is located at the upper end of the mold and is the entrance for concrete to enter the mold. The main channel guides the concrete to flow to various parts inside the mold to ensure uniform distribution. The cavity plate is inside the mold to form the specific shape of the concrete component. The notch is set at the lower end of the mold and is the outlet for the component to fall after demoulding.

[0008] Preferably, the heating mechanism includes a heating tank, a heating tank is arranged on the front side of the second mold, and a circulating water pump is arranged on the upper end of the heating tank for heating the mold through circulating water to accelerate concrete curing. The circulating water pump controls water circulation to ensure uniform and effective heating.

[0009] Preferably, a water inlet pipe is provided at the upper end of the circulating water pump, and a switch valve is provided on the water inlet pipe. The water inlet pipe and the return pipe connect the circulating water pump and the heating tank to form a closed-loop circulation system to maintain constant temperature and flow.

[0010] Preferably, a water return pipe is provided on the left side of the water inlet pipe, and the other ends of the water inlet pipe and the water return pipe are both connected to a circulating water pipe.

[0011] Preferably, the auxiliary mechanism includes a buffer platform, the buffer platform is arranged inside the base, a hydraulic rod is arranged at the upper end of the buffer platform, and the hydraulic rod is installed inside the buffer platform to provide buffering for the falling components and reduce the impact.

[0012] Preferably, the outer ring of the hydraulic rod is provided with a spring, and the upper end of the hydraulic rod is provided with a support plate. The springs on the periphery of the hydraulic rod enhance the buffering effect and make the landing more stable.

[0013] Preferably, a chute is provided on the front side of the buffer table, and a conveyor belt is provided on the front side of the chute. The chute guides the components to move smoothly to the conveyor belt to avoid direct collision and damage. The conveyor belt finally sends the components out of the production line to a subsequent processing or storage area.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The production mold for precast concrete components is highly efficient and accurate. First, the design of the mold mechanism allows the two parts of the mold to be quickly closed and separated. The use of electric telescopic rods and push rods greatly simplifies the demoulding process. The automated opening and closing mechanism not only speeds up production, but also ensures that the shape and size of each component can be accurately replicated to meet strict quality standards.

[0016] 2. The heating mechanism of the production mold for precast concrete components accelerates the curing of concrete by controlling the temperature of circulating water. This heating system can maintain a constant temperature and optimize the curing process, thereby shortening the production cycle and ensuring the structural integrity and durability of the concrete components. By precisely controlling the curing conditions, the system can also adapt to concrete with different formulas and design requirements, increasing production flexibility;

[0017] 3. The production mold for precast concrete components, the buffer table and chute design in the auxiliary mechanism effectively protect the newly made components from damage. The hydraulic rod and spring structure provide necessary buffering for the falling components, preventing breakage or damage caused by direct landing. In addition, the smooth transition from the chute to the conveyor belt ensures the smooth movement of the components in the production line, reduces manual handling, reduces labor intensity, and improves safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural diagram of the production device of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the production device of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the mold of the utility model;

[0021] Figure 4 This is a schematic diagram of the heating mechanism structure of the utility model;

[0022] Figure 5 For this utility model Figure 2 A is an enlarged view of the middle image.

[0023] In the figure: 1. base; 2. mold mechanism; 201. first mold; 202. second mold; 203. electric telescopic rod; 204. gasket; 205. push rod; 206. pouring port; 207. main channel; 208. cavity plate; 209. notch; 3. heating mechanism; 301. heating tank; 302. circulating water pump; 303. water inlet pipe; 304. switch valve; 305. return pipe; 306. circulating water pipe; 4. auxiliary mechanism; 401. buffer table; 402. hydraulic rod; 403. spring; 404. support plate; 405. chute; 406. conveyor belt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 5The utility model provides a technical solution: a production mold for precast concrete components, the production mold for precast concrete components comprises a base 1, a mold mechanism 2, a heating mechanism 3 and an auxiliary mechanism 4, the upper end of the base 1 is provided with the mold mechanism 2, the front end of the mold mechanism 2 is provided with the heating mechanism 3, the interior of the base 1 is provided with the auxiliary mechanism 4, the mold mechanism 2 comprises a first mold 201, the front side of the first mold 201 is provided with a second mold 202, the rear side of the first mold 201 is provided with an electric telescopic rod 203, the front end of the electric telescopic rod 203 is provided with a gasket 204, the front end of the gasket 204 is provided with a push rod 205, the other end of the push rod 205 is connected to the first mold 201, the upper end of the second mold 202 is provided with a pouring port 206, the lower end of the pouring port 206 is provided with a main flow channel 207, the first mold 201 and the second mold 202 are provided with a cavity plate 208, the first mold 201 The lower end of the first mold 201 and the second mold 202 is provided with a notch 209. The base 1 provides a stable support foundation for the entire precast concrete component production device to ensure the smooth progress of all operations. The mold mechanism 2 consists of a first mold 201 and a second mold 202. The two mold parts can be combined or separated to form the appearance of the concrete component and perform demoulding operations. The electric telescopic rod 203 is responsible for pushing the opening and closing of the mold and providing the moving force between the molds. The gasket 204 is installed at the end of the electric telescopic rod to balance and disperse the driving force to prevent damage to the mold. The pushing rod 205 connects the gasket and the first mold to transmit power to achieve precise opening and closing of the mold. The pouring port 206 is the entrance for concrete to be injected into the mold. The main channel 207 is responsible for evenly guiding the concrete to various parts of the mold. The cavity plate 208 forms the required specific component shape inside the mold. The notch 209 is at the bottom of the mold as an outlet channel after the component is demoulded.

[0026] The heating mechanism 3 includes a heating tank 301, which is arranged on the front side of the second mold 202, and a circulating water pump 302 is arranged on the upper end of the heating tank 301, and an inlet pipe 303 is arranged on the upper end of the circulating water pump 302, and a switch valve 304 is arranged on the inlet pipe 303. A return pipe 305 is arranged on the left side of the inlet pipe 303, and the other ends of the inlet pipe 303 and the return pipe 305 are connected to a circulating water pipe 306, which is responsible for providing necessary heat for the mold and accelerating the concrete curing process. The circulating water pump 302 drives the heating water circulation to ensure uniform heating of the entire mold. The inlet pipe 303 and the return pipe 305 constitute the main water path of the heating circulation system, and the switch valve 304 controls the switch and flow rate of the water flow. The circulating water pipe 306 connects the heating tank and the water pump to complete the circulation path of the heating water.

[0027] The auxiliary mechanism 4 includes a buffer table 401. The buffer table 401 is arranged inside the base 1. A hydraulic rod 402 is arranged at the upper end of the buffer table 401. A spring 403 is arranged on the outer ring of the hydraulic rod 402. A support plate 404 is arranged at the upper end of the hydraulic rod 402. An inclined groove 405 is arranged on the front side of the buffer table 401. A conveyor belt 406 is arranged on the front side of the inclined groove 405 to reduce the damage of the components caused by falling. The hydraulic rod 402 is equipped with a spring 403, which is combined to provide elastic support on the buffer table to reduce impact. The support plate 404 is at the top of the hydraulic rod and directly contacts the demoulding component to provide a stable support surface. The inclined groove 405 allows the component to move smoothly from the buffer table to the next station. The conveyor belt 406 is responsible for transporting the component from the production line to the storage or further processing location. The combined effect of these components makes the entire production process highly automated and the efficiency greatly improved, while ensuring the quality and safety of the components.

[0028] Working principle: In this automated precast concrete component production system, the base 1 provides a stable support foundation for the entire device. The mold mechanism 2 is located above the base and is mainly composed of a first mold 201 and a second mold 202. The two can be closed or separated to form or release a concrete component. The electric telescopic rod 203 is installed on the rear side of the first mold 201 and connected with a gasket 204 and a push rod 205. This mechanism helps to realize the opening and closing of the mold. Concrete enters through the pouring port 206 located in the second mold 202, passes through the main channel 207 and is finally filled into the cavity plate 208 to form the desired component shape. The heating mechanism 3 includes a heating tank 301 installed in the second mold On the front side of 202, heating is performed to accelerate the curing process of concrete through the configuration of a circulating water pump 302 and a circulating water pipe 306, as well as a water inlet pipe 303 and a water return pipe 305. The buffer table 401 in the auxiliary mechanism 4 is provided with a hydraulic rod 402 and a spring 403, and a support plate 404 is located on the top of the hydraulic rod. When the component is released from the mold through the slot 209, the buffer table can effectively reduce the impact of the component caused by falling to the ground. The component then slides to the conveyor belt 406 through the inclined slot 405 and is safely transferred to the next production step or storage area. This process realizes full automation from pouring, heating and curing to demoulding and transmission, greatly improving production efficiency and reducing the need for manual operation.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A production mold for a precast concrete component, the production mold for a precast concrete component comprising a base (1), a mold mechanism (2), a heating mechanism (3) and an auxiliary mechanism (4), characterized in that: A mold mechanism (2) is arranged at the upper end of the base (1), a heating mechanism (3) is arranged at the front end of the mold mechanism (2), an auxiliary mechanism (4) is arranged inside the base (1), the mold mechanism (2) comprises a first mold (201), a second mold (202) is arranged at the front side of the first mold (201), an electric telescopic rod (203) is arranged at the rear side of the first mold (201), a gasket (204) is arranged at the front end of the electric telescopic rod (203), a push rod (205) is arranged at the front end of the gasket (204), the other end of the push rod (205) is connected to the first mold (201), a pouring port (206) is arranged at the upper end of the second mold (202), a main flow channel (207) is arranged at the lower end of the pouring port (206), a cavity plate (208) is arranged inside the first mold (201) and the second mold (202), and a notch (209) is arranged at the lower end of the first mold (201) and the second mold (202).

2. A production mold for precast concrete components according to claim 1, characterized in that: The heating mechanism (3) comprises a heating tank (301), the front side of the second mould (202) is provided with the heating tank (301), and the upper end of the heating tank (301) is provided with a circulating water pump (302).

3. A production mold for precast concrete components according to claim 2, characterized in that: A water inlet pipe (303) is provided at the upper end of the circulating water pump (302), and a switch valve (304) is provided on the water inlet pipe (303).

4. A production mold for precast concrete components according to claim 3, characterized in that: A water return pipe (305) is provided on the left side of the water inlet pipe (303), and the other ends of the water inlet pipe (303) and the water return pipe (305) are both connected to a circulating water pipe (306).

5. The production mold for precast concrete components according to claim 1, characterized in that: The auxiliary mechanism (4) comprises a buffer platform (401), the buffer platform (401) is arranged inside the base (1), and a hydraulic rod (402) is arranged at the upper end of the buffer platform (401).

6. A production mold for precast concrete components according to claim 5, characterized in that: The outer ring of the hydraulic rod (402) is provided with a spring (403), and the upper end of the hydraulic rod (402) is provided with a support plate (404).

7. The production mold for precast concrete components according to claim 5, characterized in that: The front side of the buffer platform (401) is provided with an inclined slot (405), and the front side of the inclined slot (405) is provided with a conveyor belt (406).

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