Simple mortar machine

By combining intermittent stirring and feeding mechanism in the mortar machine, the problem of increased motor consumption power during the mixing process of the existing mortar machine was solved, and the full stirring of the raw materials and the reduction of power consumption.

CN222406458UActive Publication Date: 2025-01-28李耀先
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Patent Information

Application Number
CN202421007956.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-28
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the stirring process of existing mortar machines, the motor consumption increases due to the load on the stirring blades by the upper mortar.

Method used

Designed a simple mortar machine, which is combined with intermittent stirring and feeding mechanism. Through the interaction of the thread push parts and rotor parts, it drives the mixing mechanism to move in parallel along the axis of the mortar barrel. Intermittently squeezed the raw material into the mortar barrel.

Benefits of technology

While fully stirring the raw materials, the mixing mechanism consumes the power consumption and reduces the power consumption of motor power.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field related to concrete mixing, in particular to a simple mortar machine which comprises a base, a mortar barrel mounted on the base, a discharging barrel mounted on the base and a mixing mechanism mounted in the mortar barrel. The threaded pushing piece is mounted on the base and connected with the stirring mechanism; the moving part is mounted on the base and is connected with the base; the gap discharging structure is mounted in the discharging barrel; the stirring mechanism is controlled to execute stirring work and drive the threaded pushing piece to work at the same time, the rotating piece and the threaded pushing piece are matched with each other, so that clearance rotation of the rotating piece is achieved, and the rotating piece acts on the moving piece and the intermittent discharging mechanism to work synchronously. Under the condition that the raw materials can be fully stirred, excessive raw materials can be prevented from generating loads on the stirring mechanism, and the electric power consumed by the stirring mechanism is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field related to concrete mixing, in particular to a simple mortar machine. Background Art

[0002] At present, many construction sites use concrete mortar machines. A mortar machine is a machine that mixes cement, sand, gravel and water to make a mortar mixture. The stirring blades are driven by the rotating shaft to rotate, and the stirring blades can rotate in the same horizontal plane to stir the mortar.

[0003] In the existing mortar machines on construction sites, most of the mixing structures are equipped with multiple sets of mixing blades, which can mix mortar in multiple horizontal planes. However, when mixing, the mortar in the upper layer will generate a load on the mixing blades, resulting in an increase in motor power consumption when the mixing blades maintain the mixing rate. Utility Model Content

[0004] The purpose of the utility model is to provide a simple mortar machine to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A simple mortar machine comprises a base and a mortar bucket mounted on the base, a material discharge bucket mounted on the base, the material discharge bucket is communicated with the inner side of the mortar bucket, and a stirring mechanism is installed in the mortar bucket;

[0007] A threaded pusher, mounted on the base and connected to the stirring mechanism;

[0008] A moving part is installed on the base, and is connected to the moving part so as to be able to move in a direction parallel to the axial direction of the mortar barrel, so as to drive the stirring mechanism to intermittently change the stirring position;

[0009] A gap material discharge structure is installed in the material discharge barrel;

[0010] The rotating member is connected to the threaded pushing member and acts on the moving member and the intermittent feeding structure to work intermittently.

[0011] The simple mortar machine as described above: the stirring mechanism comprises a stirring shaft, the stirring shaft is rotatably mounted in the mortar barrel through a support plate, a sleeve is slidably provided on the stirring shaft, and a stirring blade is fixedly connected to the sleeve.

[0012] The simple mortar machine as described above: at least one group of strip-shaped limit sliding blocks are formed on the stirring shaft, and a strip-shaped limit sliding groove which is slidably matched with the strip-shaped limit sliding blocks is formed on the inner side of the sleeve.

[0013] The simple mortar machine as described above: the threaded pushing member includes a second screw rod, the second screw rod is rotatably installed on the base, the second screw rod is rotatably connected to the stirring shaft through a first belt, a threaded sleeve is threadedly connected to the second screw rod, and the threaded sleeve is connected to the rotating member through a connecting block.

[0014] The simple mortar machine as described above: the rotating member comprises a columnar member, the columnar member is rotatably mounted on the base, and a plurality of groups of limiting grooves are formed on the columnar member;

[0015] It also includes a connecting sleeve, which is arranged along the axial direction of the columnar member and fixedly connected to the connecting block. A ball that slidably cooperates with the limiting groove is movably arranged on the inner side of the connecting sleeve.

[0016] The simple mortar machine as described above: the moving part comprises a first screw rod, the first screw rod is rotatably mounted on the base, and the first screw rod is rotatably connected to the columnar part through a third belt;

[0017] It also includes a movable plate, which is arranged in a U-shaped structure, one end of which is fixedly connected to the sleeve, and the other end of which is threadedly connected to the first screw rod.

[0018] The simple mortar machine as described above: the intermittent unloading mechanism includes an auger, the auger is rotatably installed in the discharge barrel, a transmission shaft is rotatably installed on the base, the transmission shaft is rotatably connected to the rotating shaft of the auger through a bevel gear set, and the columnar member is rotatably connected to the transmission shaft through a second belt.

[0019] Compared with the prior art, the utility model has the following beneficial effects: the utility model controls the stirring mechanism to mix and stir the mortar in the mortar barrel while driving the threaded pushing member to work synchronously, cooperates with the interaction between the rotating member and the threaded pushing member to realize the intermittent rotation of the rotating member, and acts on the moving member and the intermittent feeding mechanism to work synchronously, driving the stirring mechanism to move parallel to the axial direction of the mortar barrel, intermittently changing the stirring position, and while the stirring mechanism is moving, the intermittent feeding mechanism works to squeeze the raw materials in the discharge barrel into the mortar barrel. While the raw materials can be fully stirred, it can also prevent excessive raw materials from generating a load on the stirring mechanism, thereby reducing the electric power consumed by the stirring mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of a simple mortar machine.

[0021] Figure 2 This is a schematic diagram of the structure of the mixing mechanism and moving parts in a simple mortar machine.

[0022] Figure 3It is a structural schematic diagram of the mixing mechanism in a simple mortar machine.

[0023] Figure 4 This is a schematic diagram of the intermittent feeding structure and mortar barrel in a simple mortar machine.

[0024] Figure 5 The schematic diagram of the structure of the rotating parts and the moving parts in the intermittent feeding structure of a simple mortar machine is shown in FIG.

[0025] Figure 6 It is a schematic diagram of the structure of a threaded sleeve and a connecting sleeve in a simple mortar machine.

[0026] In the figure: 1. base; 2. mounting frame; 3. mortar bucket; 4. support plate; 5. discharge bucket; 6. stirring shaft; 7. sleeve; 8. strip limit slider; 9. strip limit slide groove; 10. stirring blade; 11. movable plate; 12. first screw rod; 13. auger; 14. motor; 15. first belt; 16. second screw rod; 17. columnar member; 18. limit groove; 19. second belt; 20. third belt; 21. bevel gear set; 22. transmission shaft; 23. threaded sleeve; 24. connecting sleeve; 25. connecting block; 26. ball bearing. DETAILED DESCRIPTION

[0027] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.

[0028] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0029] In addition, in order to better illustrate the present application, numerous specific details are provided in the specific embodiments below. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, and elements well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.

[0030] See also Figures 1 to 6 In the embodiment of the utility model, a simple mortar machine includes a base 1, a mortar bucket 3, a stirring mechanism, a threaded pushing member, a moving member, a gap feeding structure, and a rotating member.

[0031] The details are as follows, including:

[0032] See also Figure 1 , Figure 5, a base 1 and a mortar bucket 3 installed on the base 1, further comprising a discharge bucket 5 installed on the base 1, the discharge bucket 5 being communicated with the inner side of the mortar bucket 3, and further comprising a stirring mechanism installed in the mortar bucket 3;

[0033] A threaded pusher, mounted on the base 1 and connected to the stirring mechanism;

[0034] A moving part is installed on the base 1, and is connected to the moving part so as to be able to move in a direction parallel to the axial direction of the mortar barrel 3, so as to drive the stirring mechanism to intermittently change the stirring position;

[0035] The gap material discharge structure is installed in the material discharge barrel 5;

[0036] The rotating member is connected to the threaded pushing member and acts on the moving member and the intermittent feeding structure to work intermittently.

[0037] Among them, a mounting frame 2 is also installed on the base 1, and a driving member connected to the stirring mechanism is installed on the mounting frame 2. The driving member can be a motor 14. The motor 14 drives the stirring mechanism to perform stirring. The motor 14 is connected to a control unit, and the control unit controls the stirring to stop working after a certain period of time. The control unit includes but is not limited to a control button and an integrated circuit board installed on the mounting frame 2. The method of controlling the motor 14 belongs to a conventional design, and this embodiment does not make specific limitations on this.

[0038] In detail, in this embodiment, the simple mortar machine described in the utility model is adopted. When in use, the stirring mechanism is controlled to mix and stir the water, cement and sand in the mortar barrel 3. At the same time, the stirring mechanism drives the threaded pushing member to work synchronously, and cooperates with the interaction between the rotating member and the threaded pushing member to realize the intermittent rotation of the rotating member, and acts on the moving member and the intermittent unloading mechanism to work synchronously, driving the stirring mechanism to move along the axis parallel to the mortar barrel 3, intermittently changing the stirring position, and while the stirring mechanism moves, the intermittent unloading mechanism works to squeeze the raw materials in the discharge barrel 5 into the mortar barrel 3. When the raw materials can be fully stirred, it can also prevent excessive raw materials from generating load on the stirring mechanism, thereby reducing the electric power consumed by the stirring mechanism.

[0039] The stirring mechanism comprises a stirring shaft 6 , which is rotatably mounted in the mortar barrel 3 via a support plate 4 , a sleeve 7 is slidably provided on the stirring shaft 6 , and a stirring blade 10 is fixedly connected to the sleeve 7 .

[0040] Preferably, at least one group of strip-shaped limit sliding blocks 8 are formed on the stirring shaft 6 , and a strip-shaped limit sliding groove 9 slidably matched with the strip-shaped limit sliding blocks 8 is formed on the inner side of the sleeve 7 .

[0041] It should be noted that; when the first sleeve 7 moves, the strip limit groove 9 formed on the inner wall of the sleeve 7 cooperates with the limiting effect of the strip limit groove 9 to realize the movement of the sleeve 7 relative to the stirring shaft 6, and the strip limit slider 8 is slidably installed in the strip limit groove 9, thereby realizing the sliding connection between the sleeve 7 and the stirring shaft 6, and does not affect the rotation of the sleeve 7 with the rotation of the stirring shaft 6.

[0042] See also Figure 5 , Figure 6 The threaded pusher includes a second screw rod 16, which is rotatably mounted on the base 1. The second screw rod 16 is rotatably connected to the stirring shaft 6 through a first belt 15. A threaded sleeve 23 is threadedly connected to the second screw rod 16, and the threaded sleeve 23 is connected to the rotating member through a connecting block 25.

[0043] The rotating member includes a cylindrical member 17, and the cylindrical member 17 is rotatably mounted on the base 1, and a plurality of groups of limiting grooves 18 are formed on the cylindrical member 17;

[0044] It also includes a connecting sleeve 24 , which is arranged along the axial direction of the columnar member 17 and fixedly connected to the connecting block 25 . A ball 26 slidably matched with the limiting groove 18 is movably arranged inside the connecting sleeve 24 .

[0045] Specifically, when the stirring shaft 6 rotates, the second screw 16 is driven to rotate through the first belt 15. When the second screw 16 rotates, the threaded sleeve 23 is driven to make a linear motion along the axial direction of the second screw 16. When the threaded sleeve 23 moves, the connecting sleeve 24 is driven to move synchronously through the connecting block 25. When the connecting sleeve 24 moves, the ball 26 is driven to move synchronously. The ball 26 moves in a direction parallel to the axis of the columnar member 17, so that the columnar member 17 rotates in order to cooperate with the movement of the ball 26. The limiting groove 18 on the columnar member 17 is divided into a threaded groove and a horizontal groove. The ball 26 is in the horizontal groove. When the cylindrical member 17 moves inside, the cylindrical member 17 stops rotating. At this time, the stirring blade 10 does not change the stirring position and continues to mix and stir the mortar in the mortar barrel 3. When the ball 26 moves to the threaded groove, in order to cooperate with the moving trajectory of the ball 26, the ball 26 exerts an extrusion force on the cylindrical member 17, thereby causing the cylindrical member 17 to rotate. When the cylindrical member 17 rotates, it drives the moving member and the intermittent feeding mechanism to work at the same time, so that the moving member drives the stirring mechanism to intermittently change the stirring position, and the raw materials in the discharge barrel 5 are squeezed into the mortar barrel 3, ensuring that the mortar is fully stirred and can reduce the power consumed during stirring.

[0046] See also Figure 4 and Figure 5The moving member includes a first screw rod 12, which is rotatably mounted on the base 1, and the first screw rod 12 is rotatably connected to the columnar member 17 through a third belt 20;

[0047] It also includes a movable plate 11 , which is arranged in a U-shaped structure, one end of which is fixedly connected to the sleeve 7 , and the other end of which is threadedly connected to the first screw rod 12 .

[0048] The intermittent unloading mechanism includes an auger 13, which is rotatably installed in the discharge barrel 5. A transmission shaft 22 is rotatably installed on the base 1. The transmission shaft 22 is rotatably connected to the rotating shaft of the auger 13 through a bevel gear set 21. The columnar member 17 is rotatably connected to the transmission shaft 22 through a second belt 19.

[0049] Furthermore, when the above-mentioned columnar member 17 rotates, the transmission shaft 22 and the first screw 12 are driven to rotate through the second belt 19 and the third belt 20 respectively to achieve the transmission requirement. When the transmission shaft 22 rotates, the rotating shaft of the auger 13 is driven to rotate through the bevel gear set 21. When the auger 13 rotates, the blades squeeze the raw materials in the discharge barrel 5 into the mortar barrel 3. At the same time, when the first screw 12 rotates, it drives the movable plate 11 to move in a direction parallel to the axis of the mortar barrel 3, so as to drive the stirring mechanism to intermittently change the stirring position. When the raw materials can be fully stirred, it can also prevent excessive raw materials from generating load on the stirring mechanism, thereby reducing the electric power consumed by the stirring mechanism.

[0050] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A simple mortar machine, comprising a base (1) and a mortar bucket (3) mounted on the base (1), and further comprising a discharge bucket (5) mounted on the base (1), wherein the discharge bucket (5) is connected to the inner side of the mortar bucket (3), characterized in that: It also includes a stirring mechanism installed in the mortar barrel (3); A threaded pusher, mounted on the base (1) and connected to the stirring mechanism; A moving part, mounted on the base (1), connected to the moving part so as to be able to move in a direction parallel to the axial direction of the mortar barrel (3) to drive the stirring mechanism to intermittently change the stirring position; An intermittent material discharge structure installed in the material discharge barrel (5); The rotating member is connected to the threaded pushing member and acts on the moving member and the intermittent feeding structure to work intermittently.

2. A simple mortar machine according to claim 1, characterized in that: The stirring mechanism comprises a stirring shaft (6), the stirring shaft (6) being rotatably mounted in the mortar barrel (3) via a support plate (4), a sleeve (7) being slidably arranged on the stirring shaft (6), and a stirring blade (10) being fixedly connected to the sleeve (7).

3. A simple mortar machine according to claim 2, characterized in that: At least one group of strip-shaped limit sliding blocks (8) is formed on the stirring shaft (6), and a strip-shaped limit sliding groove (9) that slidably cooperates with the strip-shaped limit sliding blocks (8) is formed on the inner side of the sleeve (7).

4. A simple mortar machine according to claim 2, characterized in that: The threaded pusher comprises a second screw rod (16), the second screw rod (16) being rotatably mounted on the base (1), the second screw rod (16) being rotatably connected to the stirring shaft (6) via a first belt (15), a threaded sleeve (23) being threadedly connected to the second screw rod (16), and the threaded sleeve (23) being connected to the rotating member via a connecting block (25).

5. A simple mortar machine according to claim 4, characterized in that: The rotating member comprises a columnar member (17), the columnar member (17) being rotatably mounted on the base (1), and a plurality of groups of limiting grooves (18) being formed on the columnar member (17); It also includes a connecting sleeve (24), which is arranged along the axial direction of the columnar member (17) and is fixedly connected to the connecting block (25), and a ball (26) that is movably arranged inside the connecting sleeve (24) and is slidably matched with the limiting groove (18).

6. A simple mortar machine according to claim 5, characterized in that: The moving member comprises a first screw rod (12), the first screw rod (12) being rotatably mounted on the base (1), and the first screw rod (12) being rotatably connected to the columnar member (17) via a third belt (20); It also comprises a movable plate (11), which is arranged in a U-shaped structure, one end of which is fixedly connected to the sleeve (7), and the other end of which is threadedly connected to the first screw rod (12).

7. A simple mortar machine according to claim 5, characterized in that: The intermittent material discharge structure comprises an auger (13), the auger (13) is rotatably mounted in the discharge barrel (5), a transmission shaft (22) is rotatably mounted on the base (1), the transmission shaft (22) is rotatably connected to the rotating shaft of the auger (13) via a bevel gear set (21), and the columnar member (17) is rotatably connected to the transmission shaft (22) via a second belt (19).