Swing shearing type stone wire cutting machine
By designing a swing -cut -cut stone wire cutting machine, using the left and right lifting motors to control the improvement rack to make the cutting workbench sway, and to drive the diamond line movement by cutting the main axis to solve the existing technologies. The problem has achieved more efficient stone cutting.
Patent Information
- Application Number
- CN202420895685.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When existing stone wire cutting machines cut large stones, the gap between the middle of the cutting line and the two sides is large, resulting in a particularly high cutting line bow, which affects the cutting efficiency.
Design a kind of swing -cutting stone wire cutting machine, using left and right lifting motor control racks to make the cut -and -cutting shape of the left and right ends of the cutting workbench rotating through the cutting spindle motor on the cutting table. Drive the diamond line movement to cut.
By swinging cutting methods, the bow of the cutting line is reduced, the cutting speed is accelerated, and the efficiency of stone processing is improved.
Smart Images
Figure CN222406541U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting equipment, in particular to a swing shearing type stone wire cutting machine. Background Art
[0002] According to industry research, the building stone industry has developed rapidly in recent years, and the consumption of stone has increased year by year, which has led to the rapid development of stone processing equipment, based on research on high efficiency, high precision and low energy consumption. For ordinary residential interior decoration stones, in order to facilitate construction and reduce prices, the tools currently used in the field of stone processing are mainly wire cutting machines, which use a fixed cutting table to move down to cut stones or a workbench to move the stone up to cut stones. Due to the large shape of the stone, the difference between the middle and both sides of the cutting line is particularly large, that is, the wire bow is particularly high. In order to reduce the wire bow and speed up the cutting speed, a swing-type stone wire saw is specially developed. Summary of the invention
[0003] In order to solve the above technical problems, the utility model adopts the following technical solutions.
[0004] The utility model provides a swing shearing type stone wire cutting machine, which comprises a cutting machine body, a lifting mechanism, a cutting workbench, a wire-releasing wheel, a wire-receiving wheel, a wire-conducting wheel, a swing mechanism, a wire-receiving wheel slide plate, and a connecting frame. The cutting machine body is a square frame structure, the lifting mechanism is arranged on both sides of the cutting machine body, the cutting workbench is arranged in the cutting machine body through the swing mechanism, the wire-releasing wheel, the wire-receiving wheel, and the wire-conducting wheel are arranged on the wire-receiving wheel slide plate, one end of the connecting frame is connected to the wire-receiving wheel slide plate, and the other end is connected to the lifting mechanism.
[0005] Furthermore, the cutting machine body includes columns and an upper support beam, the columns include a left column and a right column, the left column and the right column are vertically arranged on the ground, one end of the upper support beam is connected to the top of the left column, and the other end of the upper support beam is connected to the top of the right column.
[0006] Further, the lifting mechanism includes a lifting motor, a screw rod, a lifting frame, and a lifting frame slide. The lifting frame includes a left lifting frame and a right lifting frame. The lifting motor is arranged at the top of the column. The power output section of the lifting motor is connected to the screw rod. The lifting frame is arranged on the screw rod and can slide up and down according to the rotation of the screw rod. The screw rod is arranged on the inner side of the column. The lifting frame slide is arranged on the column. The lifting frame is provided with a lifting frame slider that cooperates with the lifting frame slide. The lifting frame slider is arranged on the lifting frame slide. The lifting frame is connected to the connecting frame.
[0007] Furthermore, the cutting workbench includes: a cutting workbench body, a cutting spindle, a cutting spindle motor, and a workbench fixing seat. The workbench fixing seat includes a left workbench fixing seat and a right workbench fixing seat. The cutting workbench body is a square frame structure. The cutting spindle is arranged on the four inner corners of the cutting workbench body. The power output end of the cutting spindle motor is connected to the cutting spindle. The left workbench fixing seat and the right workbench fixing seat are respectively arranged on the left and right sides of the cutting workbench body.
[0008] Further, the swing mechanism includes: a traverse fixed bracket, a traverse guide bracket, a traverse linear guide, and a traverse slider cooperating with the traverse linear guide, the traverse fixed bracket includes a left traverse fixed bracket and a right traverse fixed bracket, the left traverse fixed bracket is arranged on the left lifting frame, the left lifting frame is connected to the rotating shaft of the left workbench fixed seat, the right traverse fixed bracket is provided with a traverse slider, the traverse linear guide is arranged on the traverse guide bracket, the traverse guide bracket is arranged on the right lifting frame, the traverse slider is arranged on the traverse linear guide, and the right traverse fixed bracket is connected to the rotating shaft of the right workbench fixed seat.
[0009] Furthermore, a wire wheel connecting plate is provided between the wire wheel slide plate and the lifting mechanism, and a wire wheel connecting plate slideway matching with the wire wheel connecting plate is provided on the column. After the wire wheel connecting plate passes through the wire wheel connecting plate slideway, one end of the wire wheel connecting plate is connected to the wire wheel slide plate, and the other end is connected to the lifting frame of the lifting mechanism.
[0010] The above utility model controls the left lifting frame and the right lifting frame respectively by the left and right lifting motors, so that the left and right ends of the cutting table can rise and fall in a swing shearing manner. At the same time, the cutting spindle motor on the cutting table drives the cutting spindle to rotate, and the cutting spindle drives the diamond wire wound thereon to move to cut the stone. The cutting table swings and shears to cut the stone, which reduces the wire bow, speeds up the cutting speed, and improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 The utility model provides a front view of the three-dimensional structure of a swing shearing type stone wire cutting machine.
[0012] Figure 2 The utility model provides a rear view of the three-dimensional structure of a swing shearing type stone wire cutting machine.
[0013] Figure 3 The utility model provides a schematic diagram of the cutting workbench structure of a swing shearing type stone wire cutting machine.
[0014] Figure 4 A schematic diagram of the lifting frame structure of a swing shearing stone wire cutting machine provided by the utility model Figure 1 ;
[0015] Figure 5 A schematic diagram of the lifting frame structure of a swing shearing stone wire cutting machine provided by the utility model Figure 2 ;
[0016] Figure 6 A schematic diagram of the structure of a transverse fixed bracket of a swing shearing type stone wire cutting machine provided by the utility model;
[0017] Figure 7 A schematic diagram of the structure of the cooperation between the traverse linear guide rail and the traverse slide block of a swing shearing type stone wire cutting machine provided by the utility model;
[0018] Figure 8 The utility model provides a schematic diagram of the structure of a workbench fixing seat of a swing shearing type stone wire cutting machine.
[0019] Among them, the cutting machine body-1, the column-11, the left column-111, the right column-112, the wire wheel slide rail-113, the upper support beam-12, the lifting mechanism-2, the lifting motor-21, the screw-22, the lifting frame-23, the left lifting frame-231, the right lifting frame-232, the lifting frame slideway-24, the cutting workbench-3, the cutting workbench body-31, the cutting spindle-32, the cutting spindle motor-33, the workbench fixed seat-34, the left workbench fixed seat-341, the right workbench fixed seat-342, the pay-off wheel-4, the take-up wheel-5, the wire wheel-6, the swing mechanism-7, the transverse fixed bracket-71, the left transverse fixed bracket-711, the right transverse fixed bracket-712, the transverse guide bracket-72, the transverse linear guide rail-73, the transverse slider-74, the wire wheel slide plate-8, the wire wheel connecting plate slideway-81, and the connecting frame-9. DETAILED DESCRIPTION
[0020] In order to make the purpose and advantages of the utility model more clearly understood, the utility model is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model.
[0021] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0022] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0023] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0025] like Figure 1-Figure 8As shown, the utility model provides a swing shearing type stone wire cutting machine, including a cutting machine body 1, a lifting mechanism 2, a cutting workbench 3, a wire pay-off wheel 4, a wire take-up wheel 5, a wire guide wheel 6, a swing mechanism 7, a wire guide slide 8, and a connecting frame 9. The cutting machine body 1 is a square frame structure, and the cutting machine body 1 includes a column 11 and an upper support beam 12. The column 11 includes a left column 111 and a right column 112. The left column 111 and the right column 112 are vertically arranged on the ground, one end of the upper support beam 12 is connected to the top of the left column 111, and the other end of the upper support beam 12 is connected to the top of the right column 112. The lifting mechanism 2 includes a lifting motor 21, a screw rod 22, a lifting frame 23, and a lifting frame slide 24. The lifting frame 23 includes a left lifting frame 231 and a right lifting frame 232. The lifting motor 21 is arranged at the top of the column 11. The power output section of the lifting motor 21 is connected to the screw rod 22. The lifting frame 23 is arranged on the screw rod 22 and can slide up and down according to the rotation of the screw rod 22. The screw rod 22 is arranged on the inner side of the column 11. The lifting frame slide 24 is arranged on the column 11. The lifting frame 23 is provided with a lifting frame slider that cooperates with the lifting frame slide 24. The lifting frame slider is arranged on the lifting frame slide 24. The lifting frame 23 is connected to the connecting frame 9, and the other end of the connecting frame 9 is connected to the wire wheel slide 8. The cutting table 3 includes: a cutting table body 31, a cutting spindle 32, a cutting spindle motor 33, and a table fixing seat 34. The table fixing seat 34 includes a left table fixing seat 341 and a right table fixing seat 342. The cutting table body 31 is a square frame structure. The cutting spindle 32 is arranged at the four inner corners of the cutting table body 31. The power output end of the cutting spindle motor 33 is connected to the cutting spindle 32. The left table fixing seat 341 and the right table fixing seat 342 are respectively arranged on the left and right sides of the cutting table body 31. The cutting table 3 is arranged in the cutting machine body 1 through a swing mechanism 7. The pay-off wheel 4, the take-up wheel 5, and the wire wheel 6 are arranged on the wire wheel slide plate 8. The swing mechanism 7 includes: a traverse fixed bracket 71, a traverse guide bracket 72, a traverse linear guide 73, and a traverse slider 74 matched with the traverse linear guide 73. The traverse fixed bracket 71 includes a left traverse fixed bracket 711 and a right traverse fixed bracket 712. The left traverse fixed bracket 711 is arranged on the left lifting frame 231, and the left lifting frame 231 is connected to the rotating shaft of the left workbench fixed seat 341. The right traverse fixed bracket 712 is provided with a traverse slider 74. The traverse linear guide 73 is arranged on the traverse guide bracket 72, and the traverse guide bracket 72 is arranged on the right lifting frame 232. The traverse slider 74 is arranged on the traverse linear guide 73, and the right traverse fixed bracket 712 is connected to the rotating shaft of the right workbench fixed seat 342.A wire wheel connecting plate is provided between the wire wheel slide plate 8 and the lifting mechanism 2, and a wire wheel connecting plate slideway 81 matching with the wire wheel connecting plate is provided on the column 11. After the wire wheel connecting plate passes through the wire wheel connecting plate slideway 81, one end of the wire wheel connecting plate is connected to the wire wheel slide plate 8, and the other end is connected to the lifting frame 23 of the lifting mechanism 2.
[0026] The machine adopts left and right double lifting motors 21 to drive screw rods 22 respectively, and screw rods 22 rotate left and right lifting frames 23, thereby making the cutting table 3 move downward in a shearing manner; the left and right lifting frames 23 are respectively installed on four lifting frame slideways 24 of the two side columns 11, so that the left and right lifting frames 23 move up and down on the lifting frame slideways 24, driving the cutting table 3 to cut the stone. The specific installation is described as follows:
[0027] Fix the upper support beam 2 to the two side columns 11 with hexagon socket screws, and adjust the overall size to use it as the external main body bracket of the whole machine; then insert the ground anchors on the ground into the through holes at the bottom of the two side columns 11, and tighten the ground anchor nuts after debugging and installation. Fix the lifting mechanism 2 to the top of the two side columns 11 respectively, and adjust the position. Install the four lifting frame slides 24 on the installation holes of the two side columns 11 respectively, and debug.
[0028] Install and debug the right lifting frame 232 and the left lifting frame 231 with the screw rod 22, the lifting frame slider and the lifting frame slideway 24 of the lifting mechanism 2 respectively; install and fix the two ends of the cutting table 3 with the table fixing seat 34 respectively by screws, and then install and fix the table fixing seat 34 with the left traverse fixing bracket 711 and the right traverse fixing bracket 712 respectively by fixing the mandrel; install and debug the traverse linear guide 73 and its upper traverse slider 74 with the traverse guide bracket 72 and the right traverse fixing bracket 712 respectively. Debug the whole machine
[0029] Four groove wheels are used as the cutting spindle in the cutting workbench 3, and the spiral multi-strand winding is carried out from the outside to the inside, and the diamond wire is wound around the cutting workbench through the wire wheel 6 by the wire pay-off wheel 4, and then from the inside to the outside, the diamond wire is wound around the wire take-up wheel 5 through the wire wheel 6, and the winding is completed.
[0030] By remote control, the right lifting frame 232 and the left lifting frame 231 are synchronously raised, and then the cutting table 3 is raised to an appropriate position, and then the stone to be cut is transported to a designated position inside the machine by a trolley, and the machine is operated, and the left and right lifting motors 21 are used to control the right and left lifting frames respectively, so that the left and right ends of the cutting table 3 are raised and lowered in a swing shearing state, and at the same time, the cutting spindle motor 33 on the cutting table 3 drives the cutting spindle 32 to rotate, and the cutting spindle drives the diamond wire wound thereon to move to cut the stone. After the cutting is completed, the cutting table 3 is raised to a corresponding height, and the cut stone is dragged out by a trolley, and the processing is completed.
[0031] The present utility model is not limited to the above-mentioned specific implementation modes. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work are all within the protection scope of the present utility model.
Claims
1. A swing shearing stone wire cutting machine, characterized in that: The swing shearing type stone wire cutting machine comprises a cutting machine body (1), a lifting mechanism (2), a cutting workbench (3), a wire pay-off wheel (4), a wire take-up wheel (5), a wire guide wheel (6), a swing mechanism (7), a wire guide slide plate (8), and a connecting frame (9). The cutting machine body (1) is a square frame structure. The lifting mechanism (2) is arranged on both sides of the cutting machine body (1). The cutting workbench (3) is arranged in the cutting machine body (1) through the swing mechanism (7). The wire pay-off wheel (4) and the wire take-up wheel (5) are arranged on the wire guide slide plate (8). The wire guide slide plate (8) is connected to the lifting mechanism (2). One end of the connecting frame (9) is connected to the wire guide wheel (6), and the other end is connected to the lifting mechanism (2).
2. The swing shearing type stone wire cutting machine according to claim 1, characterized in that: The cutting machine body (1) comprises a column (11) and an upper support beam (12); the column (11) comprises a left column (111) and a right column (112); the left column (111) and the right column (112) are vertically arranged on the ground; one end of the upper support beam (12) is connected to the top of the left column (111); and the other end of the upper support beam (12) is connected to the top of the right column (112).
3. The swing shearing type stone wire cutting machine according to claim 2, characterized in that: The lifting mechanism (2) comprises a lifting motor (21), a screw rod (22), a lifting frame (23), and a lifting frame slideway (24); the lifting frame (23) comprises a left lifting frame (231) and a right lifting frame (232); the lifting motor (21) is arranged at the top of the column (11); the power output section of the lifting motor (21) is connected to the screw rod (22); the lifting frame (23) is arranged on the screw rod (22) and can slide up and down according to the rotation of the screw rod (22); the screw rod (22) is arranged on the inner side of the column (11); the lifting frame slideway (24) is arranged on the column (11); the lifting frame (23) is provided with a lifting frame slider matched with the lifting frame slideway (24); the lifting frame slider is arranged on the lifting frame slideway (24); and the lifting frame (23) is connected to the connecting frame (9).
4. The swing shearing type stone wire cutting machine according to claim 3, characterized in that: The cutting workbench (3) comprises: a cutting workbench body (31), a cutting spindle (32), a cutting spindle motor (33), and a workbench fixing seat (34); the workbench fixing seat (34) comprises a left workbench fixing seat (341) and a right workbench fixing seat (342); the cutting workbench body (31) is a square frame structure; the cutting spindle (32) is arranged on four inner corners of the cutting workbench body (31); the power output end of the cutting spindle motor (33) is connected to the cutting spindle (32); and the left workbench fixing seat (341) and the right workbench fixing seat (342) are respectively arranged on the left and right sides of the cutting workbench body (31).
5. The swing shearing type stone wire cutting machine according to claim 4, characterized in that: The swing mechanism (7) comprises: a traverse fixed bracket (71), a traverse guide bracket (72), a traverse linear guide rail (73), and a traverse slider (74) matched with the traverse linear guide rail (73); the traverse fixed bracket (71) comprises a left traverse fixed bracket (711) and a right traverse fixed bracket (712); the left traverse fixed bracket (711) is arranged on a left lifting bracket (231); the left lifting bracket (231) is connected to a rotating shaft of a left workbench fixed seat (341); the right traverse fixed bracket (712) is provided with a traverse slider (74); the traverse linear guide rail (73) is arranged on the traverse guide bracket (72); the traverse guide bracket (72) is arranged on the right lifting bracket (232); the traverse slider (74) is arranged on the traverse linear guide rail (73); and the right traverse fixed bracket (712) is connected to a rotating shaft of a right workbench fixed seat (342).
6. The swing shearing type stone wire cutting machine according to claim 2, characterized in that: A wire wheel connecting plate is provided between the wire wheel slide plate (8) and the lifting mechanism (2); a wire wheel connecting plate slideway (81) matching the wire wheel connecting plate is provided on the column (11); after the wire wheel connecting plate passes through the wire wheel connecting plate slideway (81), one end of the wire wheel connecting plate is connected to the wire wheel slide plate (8) and the other end is connected to the lifting mechanism (2).