Automatic mobile phone rubber mounting equipment

By designing the mobile rubber automatic installation equipment, using the vibration disk, the installation mechanism and the transfer mechanism, combined with the visual detection element and the control system, solved the problem of low production efficiency caused by artificial operations in existing technologies , Achieve automated stickers, improve production efficiency and quality.

CN222407199UActive Publication Date: 2025-01-28HANGZHOU GENGDE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202323415666.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2025-01-28
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

In the prior art, mobile phone rubber mounting relies on manual operation, resulting in low production efficiency and unstable mounting quality.

Method used

Design a mobile rubber automatic installation equipment, including vibration disks, installation mechanisms, and loading mechanisms, and use visual detection components and control systems to achieve automatic positioning and installation of rubber parts.

Benefits of technology

Through the automation system, the production efficiency is improved, the errors of manual operations are reduced, and the stability of the fitting quality is ensured.

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    Figure CN222407199U_ABST
Patent Text Reader

Abstract

The utility model discloses automatic mobile phone rubber mounting equipment which comprises a rack, a mounting mechanism comprises two Y-axis sliding table modules, the two Y-axis sliding table modules are arranged in parallel and are distributed on the two sides of the upper portion of the rack, X-axis sliding table modules are installed at the movable ends of the Y-axis sliding table modules, a base frame is installed at the movable ends of the X-axis sliding table modules, and the X-axis sliding table modules are arranged on the base frame. A suction nozzle, an adjusting assembly and a camera are arranged on the base frame, and the camera is in signal connection with the control system; the transfer mechanism comprises three station tables used for positioning and placing products and a transfer assembly used for moving the products, the three station tables are divided into a feeding station, a mounting station and a discharging station, and the transfer assembly comprises a transfer air cylinder arranged on the rack, a transfer plate fixedly connected to the movable end of the transfer air cylinder and a positioning jig used for positioning and placing the products. And the positioning jig is mounted on the transfer plate, drives the jig on the transfer plate to move through the transfer cylinder, and is matched with the mounting mechanism to carry out feeding, discharging and mounting at different stations on the product.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mobile phone processing equipment, in particular to a mobile phone rubber automatic mounting device. Background Art

[0002] With the rapid development of science and technology, mobile phones have become an indispensable communication tool in people's daily lives. In order to improve the durability and reliability of mobile phones, rubber products such as rubber buttons, rubber decorative strips, etc. are usually mounted on the surface of mobile phones. In the manufacturing process of mobile phones, rubber mounting is an important link. However, the existing technology mainly relies on manual operation, which not only has low production efficiency, but also causes unstable mounting quality and prone to errors due to human factors such as visual fatigue. In addition, due to the small size of the rubber parts of mobile phones, it is difficult to place them accurately during manual operation, which also increases the difficulty and time cost of the operation. Therefore, there is an urgent need for a system that can automatically mount rubber on mobile phones to improve production efficiency and mounting quality. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a mobile phone rubber automatic mounting device, which can accurately and quickly locate and place the mobile phone rubber, reduce the burden on operators, and improve production efficiency and product quality.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mobile phone rubber automatic mounting device, comprising a frame, the frame is provided with a vibration plate for discharging rubber parts, a mounting mechanism for mounting rubber parts and a transfer mechanism for clamping and moving product fixtures,

[0005] The mounting mechanism comprises a Y-axis slide module, two Y-axis slide modules are arranged in parallel and distributed on both sides above the frame, an X-axis slide module is installed on the movable end of the Y-axis slide module, a base frame is installed on the movable end of the X-axis slide module, a suction nozzle for adsorbing rubber parts, an adjustment component for adjusting the position of the suction nozzle and a visual detection element for detecting the position of the rubber parts are provided on the base frame, and the visual detection element is connected to the control system signal; the visual detection element is a camera;

[0006] The transfer mechanism includes a work station for positioning and parking products and a transfer component for moving products. The work station is provided with three, which are divided into a loading position for loading and positioning, a mounting position for mounting operations, and a unloading position for unloading. The transfer component includes a transfer cylinder arranged on a frame, a transfer plate fixed to the movable end of the transfer cylinder, and a positioning fixture for positioning and placing products. The positioning fixture is installed on the transfer plate, and the fixture on the transfer plate is driven to move by the transfer cylinder, and cooperates with the mounting mechanism to load and unload and mount products at different work stations.

[0007] Preferably, the adjustment assembly includes a transfer motor installed on the base frame and a pulley transmission mechanism for driving the suction nozzle to move up and down, the output end of the transfer motor is transmission-connected to the pulley transmission mechanism, a guide plate is provided on the base frame, the slide plate is slidingly installed on the guide plate, the suction nozzle is installed on the slide plate, and it is connected to the transmission belt of the pulley transmission mechanism through a connecting plate.

[0008] Preferably, a rotating motor is mounted on the slide plate, and the suction nozzle is mounted on the output end of the rotating motor.

[0009] Preferably, an annular light source is provided on the frame.

[0010] Preferably, the frame is provided with a transfer rail, and the transfer plate is slidably connected to the transfer rail and can move relatively along the arrangement direction of the workstations.

[0011] Preferably, a lifting cylinder is provided on the transfer plate, and the positioning fixture is installed on the output end of the lifting cylinder.

[0012] Preferably, an auxiliary jig is fixedly connected to the loading position, and the auxiliary jig is distributed on both sides of the positioning jig.

[0013] In summary, the utility model has the following technical effects: through the structural setting of the transfer mechanism and the mounting mechanism, the visually guided machine replaces manual labor, which effectively saves manpower and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Figure 2 for Figure 1 A partial enlarged view of point B in the middle.

[0016] Figure 3 for Figure 1 A partial enlarged view of point C in the middle.

[0017] Figure 4 It is a schematic diagram of the structure of the utility model in a top view.

[0018] Figure 5 for Figure 4 A partial enlarged view of point A in the middle.

[0019] 1. Frame; 2. Vibrating plate; 31. Loading position; 32. Mounting position; 33. Unloading position; 41. Transfer cylinder; 42. Transfer plate; 43. Positioning fixture; 44. Transfer guide rail; 45. Lifting cylinder; 46. Auxiliary fixture; 5. Y-axis slide module; 6. X-axis slide module; 7. Base frame; 71. Camera; 72. Ring light source; 81. Transfer motor; 82. Pulley transmission mechanism; 83. Connecting plate; 84. Slide plate; 85. Guide plate; 86. Rotating motor; 87. Suction nozzle. Implementation

[0020] like Figure 1-5 As shown, a mobile phone rubber automatic mounting device comprises a frame 1, a vibration plate 2 is mounted on the frame 1, the mobile phone rubber to be mounted is mounted in the vibration plate 2, and a transfer mechanism is provided on one side of the vibration plate 2 located at the discharge port.

[0021] Specifically, the transfer mechanism includes three workstations and a transfer assembly. The workstations are a loading position 31, a mounting position 32 and a unloading position 33. The loading position 31 and the unloading position 33 are fixedly connected to the frame 1 and are located on the outer edges of both sides of the frame 1. The mounting position 32 is located in the center of the frame 1. The three are arranged in a straight line.

[0022] Furthermore, the transfer assembly includes a transfer cylinder 41, a transfer plate 42 and a positioning fixture 43. The transfer cylinder 41 is installed on the frame 1 and is located under the cover of three workstations. The driving end of the transfer cylinder 41 is connected to the transfer plate 42. The bottom of the transfer plate 42 is installed with a transfer guide rail 44. The transfer guide rail 44 is fixedly connected to the frame 1 and the transfer plate 42 is slidably connected to the transfer guide rail 44. A lifting cylinder 45 is installed on the transfer plate 42. The top of the driving end of the lifting cylinder 45 is fixedly connected to a positioning fixture 43. Products can be loaded on the positioning fixture 43; the positioning fixture 43 can be additionally loaded with suction cups to better adsorb and fix the products.

[0023] Furthermore, an auxiliary jig 46 is fixedly connected to the loading position 31, and the auxiliary jig 46 is arranged in conjunction with the positioning jig 43. When the positioning jig 43 on the lifting cylinder 45 is located at the loading position 31, when the staff places the product on the positioning jig 43, the auxiliary jig 46 can achieve auxiliary positioning, thereby further ensuring the accuracy of placement and positioning.

[0024] Furthermore, a mounting mechanism is provided above the transfer mechanism, and the mounting mechanism includes a Y-axis slide module 5. Two Y-axis slide modules 5 are arranged in parallel and distributed on both sides above the frame 1, which is a commonly used electric slide module. An X-axis slide module 6 is installed on the slide of the Y-axis slide module 5. The X-axis slide module 6 is a commonly used electric slide module, and a base frame 7 is installed on the side of the slide facing the vibration disk 2. A camera 71 is installed on the base frame 7. The camera 71 is connected to an external control system signal, and the control system can be a commonly used industrial computer; an annular light source 72 is installed below the camera 71.

[0025] Furthermore, a suction nozzle is installed on each side of the camera 71 through an adjustment component, and the adjustment component includes a transfer motor 81 and a pulley transmission mechanism 82. The transfer motor 81 is installed on the back side of the base frame 7, and its output shaft passes through the base frame 7 and is connected to the driving wheel of the pulley transmission mechanism 82. The pulley transmission mechanism 82 is a prior art, and its pulley is rotatably installed on the base frame 7, and one side of its transmission belt is connected to a slide plate 84 through a connecting plate 83. A guide plate 85 is provided on the base frame 7, and the slide plate 84 is slidably connected to the guide plate 85. The slide plate 84 can move up and down along the guide of the guide plate 85 under the drive of the transmission belt; a rotating motor 86 is installed on the slide plate 84, and the suction nozzle 87 is installed on the output end of the rotating motor 86; the rotating motor 86 and the transfer motor 81 are both connected to the control system signal.

[0026] The specific implementation process of the utility model is as follows: first, manually put the rubber into the vibration plate 2, then manually place the product on the fixture, lift it up with the lifting cylinder 45, and then the transfer cylinder transfers it to the mounting position 32, and then the lifting cylinder 45 drops again, and the bottom surface of the product is pressed against the top surface of the mounting position 32. The camera 71 visually guides the suction nozzle to absorb the rubber suitable for mounting on the vibration plate 2, and then moves to the top of the product. After the mounting angle of the rubber is adjusted according to the visual guidance, it is mounted. After the mounting is completed, the lifting cylinder 45 lifts it up again and moves it to the unloading position 33. Repeat the above steps to mount the products in sequence.

Claims

1. A mobile phone rubber automatic mounting device, characterized by: The machine comprises a frame (1), on which a vibration plate (2) for discharging rubber components, a mounting mechanism for mounting rubber components, and a transfer mechanism for clamping and moving a product fixture are provided. The mounting mechanism comprises a Y-axis slide module (5), wherein two Y-axis slide modules (5) are arranged in parallel and distributed on both sides above the frame (1), an X-axis slide module (6) is installed on the movable end of the Y-axis slide module (5), and a base frame (7) is installed on the movable end of the X-axis slide module (6), and the base frame (7) is provided with a suction nozzle (87) for adsorbing rubber components, an adjustment component for adjusting the position of the suction nozzle (87) and a visual detection element for detecting the position of the rubber component, and the visual detection element is connected to the control system signal; The transfer mechanism comprises a workstation for positioning and parking products and a transfer assembly for moving products. The workstation is provided with three, and is divided into a loading position (31) for loading and positioning, a mounting position (32) for mounting operation, and a unloading position (33) for unloading. The transfer assembly comprises a transfer cylinder (41) arranged on a frame (1), a transfer plate (42) fixed to the movable end of the transfer cylinder (41), and a positioning fixture (43) for positioning and placing products. The positioning fixture (43) is installed on the transfer plate (42), and the transfer cylinder (41) drives the fixture on the transfer plate (42) to move, and cooperates with the mounting mechanism to load and unload and mount products at different workstations.

2. The mobile phone rubber automatic mounting device according to claim 1 is characterized in that: The adjustment component comprises a transfer motor (81) mounted on the base frame (7) and a pulley transmission mechanism (82) for driving a suction nozzle (87) to move up and down, the output end of the transfer motor (81) is connected to the pulley transmission mechanism (82), a guide plate (85) is provided on the base frame (7), a slide plate (84) is slidably mounted on the guide plate (85), the suction nozzle (87) is mounted on the slide plate (84), and the slide plate (84) is connected to the transmission belt of the pulley transmission mechanism (82) through a connecting plate (83).

3. The mobile phone rubber automatic mounting device according to claim 2 is characterized in that: A rotating motor (86) is mounted on the slide plate (84), and the suction nozzle (87) is mounted on the output end of the rotating motor (86).

4. The mobile phone rubber automatic mounting device according to claim 1 is characterized in that: The frame (1) is provided with an annular light source (72).

5. The mobile phone rubber automatic mounting device according to claim 1 is characterized in that: The frame (1) is provided with a transfer rail (44), and the transfer plate (42) is slidably connected to the transfer rail (44) and can move relatively along the arrangement direction of the workstations.

6. The mobile phone rubber automatic mounting device according to claim 1 is characterized by: The transfer plate (42) is provided with a lifting cylinder (45), and the positioning fixture (43) is installed on the output end of the lifting cylinder (45).

7. The mobile phone rubber automatic mounting device according to claim 1 is characterized by: An auxiliary jig (46) is fixedly connected to the loading position (31), and the auxiliary jig (46) is distributed on both sides of the positioning jig (43).

8. The mobile phone rubber automatic mounting device according to claim 1 is characterized by: The visual detection element is a camera (71).