Transfer tray for finished product of energy-saving kiln lining refractory brick module of rotary kiln

Through the design of the refractory brick module of the refractory tile module in the rotary kiln, the rotating partition can be designed in the finished tray of the finished tray of the finished tray of the product.

CN222409011UActive Publication Date: 2025-01-28HENAN RUITAI ENERGY SAVING NEW TECH CO LTD
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Patent Information

Application Number
CN202421141194.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-28
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing rotary kiln energy-saving kiln lining refractory brick modules lack the partition design, which leads to the refractory brick modules being easily stuck in high temperatures, affecting the quality.

Method used

Design a tranquil tray including the tray main body, a shaft and partition. The partition can be rotated through the rotation axis and is set vertically in the inner side of the tray to make the refractory brick module separate inside the tray to avoid adhesion.

Benefits of technology

Through the design of the partition, the refractory brick module is effectively adhered to each other at high temperature, which improves the quality of the finished product. Because the partition can be rotated, the efficiency of the fire -resistant brick is improved and the work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary kiln energy-saving kiln lining refractory brick module finished product transfer tray which comprises a tray body, wheel carriers are arranged at the four corners of the lower surface of the tray body, idler wheels are installed on the wheel carriers, a plurality of rotating shafts are evenly and rotatably arranged in the tray body, and partition plates are fixedly arranged on the outer sides of the rotating shafts. The partition plates are rotationally arranged on the inner side of the tray body through rotating shafts. A plurality of partition plates are arranged on the tray body, refractory bricks borne in the tray body can be separated, the situation that the refractory bricks adhere to one another in a high-temperature state to affect quality is avoided, the partition plates are arranged in a rotatable mode, when the refractory bricks are placed, one partition plate is opened firstly, then the refractory bricks are placed at the opened position of the partition plate, and then the other partition plate is opened. The refractory bricks are placed in sequence, interference of the partition plates on refractory brick placement can be reduced, placement is faster, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory brick production, in particular to a finished product transfer tray for a rotary kiln energy-saving kiln lining refractory brick module. Background Art

[0002] The rotary kiln is a common industrial production equipment widely used in many fields such as building materials, metallurgy, chemical industry and environmental protection. Its core structure is a long and inclined rotating cylinder, which is usually placed horizontally or slightly tilted. The design of this equipment enables it to efficiently complete various industrial processes such as drying, roasting, calcining and melting of materials. Through its rotational motion, the materials are evenly mixed and fully reacted in the kiln, thus achieving efficient production.

[0003] The energy-saving lining of a rotary kiln is usually a refractory brick module. After the refractory bricks are produced into finished products, they need to be transferred from the production line to a buffer area for temporary storage. The temperature of the newly produced refractory bricks is relatively high, and the substances on their surface and inside will become more active and may stick to each other. Most of the existing pallet devices have a simple structure and only have ordinary load-bearing functions, but no partitions that can separate the refractory brick modules. For this reason, we propose a finished product transfer pallet for refractory brick modules of the energy-saving lining of a rotary kiln. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a finished product transfer pallet for energy-saving kiln lining refractory brick modules of a rotary kiln. The partition can separate the refractory bricks carried in the pallet body to prevent them from sticking to each other under high temperature and affecting the quality, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a finished product transfer pallet for energy-saving kiln lining refractory brick modules of a rotary kiln, comprising a pallet body, wheel frames are arranged at the four corners of the lower surface of the pallet body, rollers are mounted on the wheel frames, a plurality of rotating shafts are arranged evenly inside the pallet body, partitions are fixedly arranged on the outside of the rotating shafts, the partitions are rotatably arranged on the inside of the pallet body through the rotating shafts, and when the partitions are rotated to be perpendicular to the inner bottom plate of the pallet body, the distance between the partitions and the adjacent partitions is slightly larger than the width of the refractory brick module.

[0006] As a preferred technical solution of the utility model, a groove is provided on the upper surface of the partition away from the rotating shaft.

[0007] As a preferred technical solution of the present utility model, the cross-sectional shape of the groove is L-shaped.

[0008] As a preferred technical solution of the utility model, two groups of card slots are symmetrically provided on both side surfaces of the tray body.

[0009] As a preferred technical solution of the present utility model, the cross-sectional shape of the card slot is semicircular.

[0010] As a preferred technical solution of the utility model, mounting plates are symmetrically arranged at the lower parts of the two side surfaces of the tray body, and positioning holes are opened on the upper surfaces of the mounting plates.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: a plurality of partitions are arranged on the pallet body, which can separate the refractory bricks carried in the pallet body to prevent them from sticking to each other under high temperature and affecting the quality, and the partitions are rotatably arranged. When placing refractory bricks, first open one partition, and then place the refractory bricks to the position where the partition is opened, and then open another partition, and place the refractory bricks in sequence, which can reduce the interference of the partitions on the placement of refractory bricks, and the placement is faster, thereby improving work efficiency; the rollers arranged on the pallet body enable the pallet to move, which is convenient for rotating the finished refractory brick module and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a side view structural schematic diagram of the utility model;

[0014] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0015] Figure 4 This is a usage state diagram of the utility model.

[0016] In the figure: 1 tray body, 2 wheel frame, 3 roller, 4 partition, 5 rotating shaft, 6 groove, 7 card slot, 8 mounting plate, 9 positioning hole. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4The utility model provides a technical solution: a finished product transfer pallet for energy-saving kiln lining refractory brick modules of a rotary kiln, comprising a pallet body 1, a plurality of rotating shafts 5 are evenly rotated inside the pallet body 1, and a partition 4 is fixedly arranged on the outside of the rotating shaft 5. The partition 4 is rotatably arranged on the inner side of the pallet body 1 through the rotating shaft 5. When the partition 4 is rotated to be perpendicular to the inner bottom plate of the pallet body 1, the distance between the partition 4 and the adjacent partition 4 is greater than the width of the refractory brick module, so that the refractory brick can be placed in the space between the two partitions 4. The partition 4 can separate the refractory bricks carried in the pallet body 1 to avoid them sticking to each other under high temperature and affecting the quality. The partition 4 is rotatably arranged. When placing the refractory bricks, first open one partition 4, then place the refractory brick to the position where the partition 4 is opened, and then open another partition 4. Place the refractory bricks in sequence, which can reduce the interference of the partition 4 on the placement of the refractory bricks, make the placement faster, and improve the work efficiency.

[0019] Wheel frames 2 are provided at the four corners of the lower surface of the pallet body 1, and rollers 3 are installed on the wheel frames 2 to enable the pallet to move, facilitate the rotation of the finished refractory brick module products, and make it more convenient to use. At the same time, it can also be conveniently coordinated with the transfer transport vehicle to quickly transfer the finished refractory bricks to the buffer area.

[0020] Multiple pallets can be set up in the workshop for caching refractory brick finished modules. After the refractory brick finished modules are moved to the pallets, the pallets are moved and parked in the cache area for caching. When the refractory brick finished modules in the cache area need to be transferred and shipped, they are removed and the empty pallets in the cache area are moved to the production line for the next transfer.

[0021] According to a preferred technical solution, a groove 6 is provided on the upper surface of the partition 4 away from the rotating shaft 5, and the cross-sectional shape of the groove 6 is L-shaped. A worker can insert a manipulator into the groove 6 to rotate the partition 4 to a vertical position, thereby isolating adjacent refractory bricks.

[0022] An optional technical solution is that two sets of card slots 7 are symmetrically opened on both sides of the pallet body 1, and the card slots 7 enable the pallet body 1 to cooperate with the external transfer transport vehicle. The external transfer transport vehicle is provided with corresponding card columns, which can be snapped into the card slots 7, so that the pallet body 1 is fixed on the external transfer transport vehicle, and the pallet is moved to the buffer area for caching or unloading by the external transfer transport vehicle. For details, please refer to Figure 4 Usage status diagram.

[0023] Further optionally, the cross-sectional shape of the slot 7 is semicircular, and the corresponding clamping column on the external transfer transport vehicle is also a corresponding cylindrical shape. Even if there is a slight misalignment during the fixing process, the clamping column can enter the semicircular slot 7, and then during the clamping process, the curved surface can make it easier for the clamping column to slide into the slot 7, making fixation more convenient.

[0024] Optionally, mounting plates 8 are symmetrically provided on the lower part of both side surfaces of the pallet body 1 , and positioning holes 9 are opened on the upper surface of the mounting plates 8 , which can be connected to pull ropes through the positioning holes 9 to facilitate staff to move the pallet body 1 .

[0025] Further optionally, the line between the centers of the two positioning holes 9 and the line between the centers of the two same-side slots 7 are perpendicular to each other, and the positioning holes 9 can be connected to the corresponding positioning devices provided on the external transfer and transport vehicle, and the pallet body 1 can be fixed to the external transfer and transport vehicle from four directions through the positioning holes 9 and the slots 7, which is more firmly fixed and more convenient to move and transport the pallet body 1 and the refractory brick finished module it carries by the external transfer and transport vehicle. For details, please refer to Figure 4 Usage status diagram.

[0026] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.

Claims

1. A finished product transfer pallet for energy-saving kiln lining refractory brick modules of a rotary kiln, comprising a pallet body (1), characterized in that: Wheel frames (2) are arranged at the four corners of the lower surface of the pallet body (1), and rollers (3) are installed on the wheel frames (2). A plurality of rotating shafts (5) are evenly arranged inside the pallet body (1), and a partition (4) is fixedly arranged outside the rotating shaft (5). The partition (4) is rotatably arranged inside the pallet body (1) through the rotating shaft (5). When the partition (4) is rotated to be perpendicular to the inner bottom plate of the pallet body (1), the distance between the partition (4) and the adjacent partition (4) is slightly larger than the width of the refractory brick module.

2. A finished product transfer pallet for energy-saving rotary kiln lining refractory brick modules according to claim 1, characterized in that: A groove (6) is provided on the upper surface of the partition plate (4) away from the rotating shaft (5).

3. A finished product transfer pallet for energy-saving rotary kiln lining refractory brick modules according to claim 2, characterized in that: The cross-sectional shape of the groove (6) is L-shaped.

4. A finished product transfer pallet for energy-saving rotary kiln lining refractory brick modules according to claim 1, characterized in that: Two groups of slots (7) are symmetrically provided on both side surfaces of the tray body (1).

5. A finished product transfer pallet for energy-saving rotary kiln lining refractory brick modules according to claim 4, characterized in that: The cross-sectional shape of the clamping slot (7) is semicircular.

6. A finished product transfer pallet for energy-saving rotary kiln lining refractory brick modules according to claim 1, characterized in that: Mounting plates (8) are symmetrically arranged at the lower part of the two side surfaces of the tray body (1), and positioning holes (9) are opened on the upper surface of the mounting plates (8).