Bucket-wheel material blocking device of bucket-wheel stacker-reclaimer
By designing baffle, oscillation components, and diversion bar wheel blocking devices in the bucket pile feeding machine, the problem of the pile of the pile of the piles when the barrier pile feeder is tapped. Prevent collapse, improve work efficiency and reduce costs.
Patent Information
- Application Number
- CN202420959646.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When digging lower-layer materials, the bucket wheel stacker can easily cause landslides on the upper material stack, resulting in the risk of overloading of the equipment's bucket wheel and boom.
Design a bucket barrier, including baffle, oscillation components and diversion boards. Under its own gravity action, the baffle is always on the material, and it changes with the angle of the material to maintain a blocking effect on the material above. The oscillating component produces vibration through the exciter, helping the material to slide to the hug area to avoid accumulation. Direct board guides the sliding material towards the position of the bucket.
Effectively prevent the collapse of the piles, ensure the safety of the bucket wheels and arm racks, improve work efficiency, and reduce operating costs.
Smart Images

Figure CN222410191U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bucket wheel stacker reclaimers, in particular to a bucket wheel material blocking device of a bucket wheel stacker reclaimer. Background Art
[0002] Bucket wheel stacker reclaimer is a large-scale bulk material loading and unloading equipment with high efficiency and continuous operation. It is mainly used in coal and ore storage yards in industries such as power, metallurgy, coal, building materials and chemical industry. Bucket wheel stacker reclaimer is mainly composed of bucket wheel mechanism, cantilever belt conveyor, boom, balance beam, slewing platform, door seat, tail car, slewing mechanism, pitching mechanism and walking mechanism. The bucket wheel mechanism is installed at the front end of the boom to dig materials.
[0003] Bucket wheel stacker reclaimer reclaiming operation includes two operation modes: rotary layered reclaiming and fixed-point slope reclaiming. Rotary layered reclaiming is divided into two operation modes: segmented and non-segmented according to the height of the pile. The disadvantages of rotary layered segmented reclaiming and fixed-point slope reclaiming are: when digging the lower layer of materials, it is easy to cause the pile above to collapse, causing the bucket wheel and boom of the equipment to overload. The rotary layered non-segmented reclaiming method can avoid the collapse of the pile, but it is only applicable to lower and shorter piles, and has certain limitations.
[0004] When the prior art excavates a material with a slope at a fixed point on the bottom, it is easy to cause the material above to collapse, which may cause the bucket wheel and boom of the equipment to be overloaded. Utility Model Content
[0005] In order to solve the deficiencies mentioned in the above background technology, the purpose of the utility model is to provide a bucket wheel material blocking device for a bucket wheel stacker and reclaimer. During the excavation process, the vibrator is started to make the oscillation component vibrate, which helps the material under the baffle to slide to the hollowed area of the bucket wheel to avoid accumulation. The baffle is always on the material under its own gravity, and will change with the angle of the material, always maintaining the blocking effect on the material above, effectively preventing landslides and ensuring the safety of the bucket wheel and the boom. It has a simple structure and is easy to operate, which can greatly improve work efficiency and reduce operating costs.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A bucket wheel material blocking device for a bucket wheel stacker and reclaimer includes a truss for mounting a bucket wheel, a mounting piece is provided on the truss, the truss is connected to an extension frame through the mounting piece, a sleeve rod is rotatably connected to the extension frame, a sliding rod is slidably connected to the inside of the sleeve rod, the outer side surface of the sliding rod is fitted with the inner side surface of the sleeve rod, and a baffle is rotatably connected to the end of the sliding rod away from the sleeve rod, and a plurality of through holes are provided on the baffle, and the through holes provided on the baffle can reduce the weight of the baffle and improve the flexibility, and can ensure that the material can slide smoothly when needed, and an excavation port for the bucket wheel to pass through is provided on the baffle, and an oscillation component is provided on the side of the baffle close to the sliding rod. An excavation port is provided on the baffle, and the design of the excavation port is to ensure that the bucket wheel can pass smoothly without any hindrance when excavating materials.
[0008] Further preferably, a guide plate is provided on one side of the baffle away from the slide rod, the guide plate is vertically arranged, a plurality of the guide plates are arranged and distributed in an array under the baffle, and the guide plate guides the sliding material to the position of the bucket wheel.
[0009] Further preferably, the sleeve rod and the slide rod are both provided with a plurality of through holes, and the sleeve rod is provided with fixing bolts adapted to the through holes. According to the height of the material pile, the sliding position of the slide rod in the sleeve rod is adjusted so that the baffle is at a suitable height. Specifically, the fixing bolt is first pulled out, and then the slide rod is stretched until the baffle contacts the material and begins to bear the weight of the baffle, and then the fixing bolt is inserted into the corresponding through hole to restrict the sleeve rod and the slide rod from deflecting. Since the outer side surface of the slide rod fits the inner side surface of the sleeve rod, the sliding between the sleeve rod and the slide rod is stable and does not shake.
[0010] Further preferably, a first limiting rod is provided at the top of the extension frame, and the first limiting rod is used to limit the maximum angle of the baffle plate to rotate counterclockwise, and a second limiting rod is provided at the top of the extension frame, and the second limiting rod is used to limit the maximum angle of the baffle plate to rotate clockwise. The first limiting rod and the second limiting rod are provided at the top of the extension frame. The two limiting rods can effectively prevent the baffle plate from excessively tilting during the rotation process, thereby ensuring the safety and stability of the entire material blocking device.
[0011] Further preferably, the mounting member includes two symmetrically arranged clamping plates, the clamping plates are located at the upper and lower sides of the truss, one of the clamping plates is installed with a screw, the other clamping plate is provided with a screw hole, the screw is threadedly connected with a screw sleeve, and one of the clamping plates is fixedly connected to the extension frame. The extension frame is mounted on the truss through the mounting member, specifically, the two clamping plates are first placed at the upper and lower sides of the end of the truss, then the screws are passed through the screw holes, and the screw sleeves are tightened, so that the two clamping plates are tightly fixed to the end of the truss.
[0012] Further preferably, the oscillation assembly includes a vibrator, and the vibrator is powered by an external power supply. During the excavation process, the vibrator is started to vibrate the oscillation assembly, which helps the material under the baffle to slide to the area hollowed out by the bucket wheel to avoid accumulation. At the same time, the guide plate guides the sliding material to the location of the bucket wheel and keeps the baffle clean and unobstructed.
[0013] Beneficial effects of the utility model:
[0014] 1. During the excavation process, the utility model starts the vibrator to make the oscillation component vibrate, helping the material under the baffle to slide to the area hollowed out by the bucket wheel to avoid accumulation. At the same time, the guide plate guides the sliding material to the location of the bucket wheel. The baffle is always on the material under its own gravity, and will change with the angle of the material, always maintaining the blocking effect on the material above, effectively preventing landslides and ensuring the safety of the bucket wheel and the boom. It has a simple structure and is easy to operate, which can greatly improve work efficiency and reduce operating costs;
[0015] 2. The first limiting rod and the second limiting rod of the utility model will limit the maximum rotation angle of the baffle to ensure safe operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a schematic diagram of the structure of the utility model during operation;
[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the sleeve rod and the slide rod in the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the middle baffle of the utility model.
[0021] In the figure:
[0022] 1. Truss; 2. Extension frame; 3. Sleeve rod; 4. Slide rod; 5. Baffle; 6. Through hole; 7. Digging opening; 8. Guide plate; 9. Through opening; 10. Fixing bolt; 11. First limiting rod; 12. Second limiting rod; 13. Clamp; 14. Screw; 15. Screw hole; 16. Screw sleeve; 17. Vibrator. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0025] like Figure 1-4 As shown, a bucket wheel material blocking device of a bucket wheel stacker and reclaimer comprises a truss 1 for mounting a bucket wheel, a mounting piece is arranged on the truss 1, an extension frame 2 is connected to the extension frame 2 through the mounting piece, a sleeve rod 3 is rotatably connected to the sleeve rod 3, a slide bar 4 is slidably connected inside the sleeve rod 3, the outer side surface of the slide bar 4 is fitted with the inner side surface of the sleeve rod 3, a baffle 5 is rotatably connected to the end of the slide bar 4 away from the sleeve rod 3, a plurality of through holes 6 are provided on the baffle 5, the through holes 6 provided on the baffle 5 can reduce the weight of the baffle 5, improve the flexibility, and ensure that the material can slide smoothly when needed, an excavation opening 7 for the bucket wheel to pass through is provided on the baffle 5, and an oscillation assembly is provided on the side of the baffle 5 close to the slide bar 4. An excavation opening 7 is provided on the baffle 5, and the excavation opening 7 is designed to ensure that the bucket wheel can pass smoothly when excavating materials without any obstacles.
[0026] A guide plate 8 is arranged on one side of the baffle plate 5 away from the slide bar 4. The guide plate 8 is arranged vertically. There are multiple guide plates 8 arranged and distributed in an array under the baffle plate 5. The guide plate 8 guides the sliding material to the position of the bucket wheel.
[0027] A plurality of through holes 9 are provided on the sleeve rod 3 and the slide rod 4, and fixing bolts 10 adapted to the through holes 9 are provided on the sleeve rod 3. According to the height of the pile, the sliding position of the slide rod 4 in the sleeve rod 3 is adjusted so that the baffle 5 is at a suitable height. Specifically, the fixing bolts 10 are first pulled out, and then the slide rod 4 is stretched until the baffle 5 contacts the material and begins to bear the weight of the baffle 5, and then the fixing bolts 10 are inserted into the corresponding through holes 9 to restrict the sleeve rod 3 and the slide rod 4 from deflecting. Since the outer side surface of the slide rod 4 fits the inner side surface of the sleeve rod 3, the sliding between the sleeve rod 3 and the slide rod 4 is stable and will not shake.
[0028] The top of the extension frame 2 is provided with a first limiting rod 11, which is used to limit the maximum angle of counterclockwise rotation of the baffle 5, and the top of the extension frame 2 is provided with a second limiting rod 12, which is used to limit the maximum angle of clockwise rotation of the baffle 5. The first limiting rod 11 and the second limiting rod 12 are provided on the top of the extension frame 2. The two limiting rods can effectively prevent the baffle 5 from excessively tilting during the rotation process, thereby ensuring the safety and stability of the entire material blocking device.
[0029] The mounting member includes two symmetrically arranged clamping plates 13, the clamping plates 13 are located at the upper and lower sides of the truss 1, a screw 14 is installed on one of the clamping plates 13, a screw hole 15 is opened on the other clamping plate 13, a screw sleeve 16 is threadedly connected to the screw 14, and one of the clamping plates 13 is fixedly connected to the extension frame 2. The extension frame 2 is mounted on the truss 1 through the mounting member, specifically, the two clamping plates 13 are first placed on the upper and lower sides of the end of the truss 1, and then the screw 14 is passed through the screw hole 15, and the screw sleeve 16 is tightened, so that the two clamping plates 13 are tightly fixed to the end of the truss 1.
[0030] The oscillation assembly includes a vibrator 17, which is powered by an external power supply. During the excavation process, the vibrator 17 is started to vibrate the oscillation assembly, which helps the material under the baffle 5 to slide to the area hollowed out by the bucket wheel to avoid accumulation. At the same time, the guide plate 8 guides the sliding material to the location of the bucket wheel and keeps the baffle 5 clean and unobstructed.
[0031] Working principle:
[0032] Before the bucket wheel stacker and reclaimer starts working, first install the extension frame to the truss through the mounting parts. Specifically, place the two clamps on the upper and lower sides of the truss end respectively, then pass the screws through the screw holes and tighten the screw sleeves to tightly fix the two clamps to the truss ends. Next, adjust the sliding position of the slide bar in the sleeve bar according to the height of the material pile so that the baffle is at an appropriate height. Specifically, first pull out the fixing bolts, then stretch the slide bar until the baffle contacts the material and begins to bear the weight of the baffle, then insert the fixing bolts into the corresponding through-holes to limit the sleeve bar and the slide bar so that they no longer deviate. Since the outer side surface of the slide bar fits with the inner side surface of the sleeve bar, the sliding between the sleeve bar and the slide bar is stable and no shaking occurs.
[0033] During the excavation process, the vibrator is activated to vibrate the oscillating assembly, which helps the material under the baffle to slide down to the area hollowed out by the bucket wheel to avoid accumulation. At the same time, the guide plate guides the sliding material to the location of the bucket wheel.
[0034] During the entire work process, the baffle is always on the material under the action of its own gravity, and will change with the angle of the material, always maintaining the blocking effect on the material above, effectively preventing landslides and ensuring the safety of the bucket wheel and boom. At the same time, its simple structure and easy operation can greatly improve work efficiency and reduce operating costs. At this time, the first limiting rod and the second limiting rod will limit the maximum rotation angle of the baffle to ensure safe operation.
[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A bucket wheel material blocking device for a bucket wheel stacker and reclaimer, characterized in that: The invention comprises a truss (1) for mounting a bucket wheel, wherein a mounting piece is arranged on the truss (1), and the truss (1) is connected to an extension frame (2) through the mounting piece, and a sleeve rod (3) is rotatably connected to the extension frame (2), and a slide rod (4) is slidably connected inside the sleeve rod (3), and the outer side surface of the slide rod (4) is in contact with the inner side surface of the sleeve rod (3), and a baffle (5) is rotatably connected to the end of the slide rod (4) away from the sleeve rod (3), and a plurality of through holes (6) are provided on the baffle (5), and an excavation opening (7) for the bucket wheel to pass through is provided on the baffle (5), and an oscillation component is provided on the side of the baffle (5) close to the slide rod (4).
2. The bucket wheel material blocking device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: A guide plate (8) is arranged on the side of the baffle (5) away from the slide rod (4); the guide plate (8) is arranged vertically; a plurality of the guide plates (8) are arranged and distributed in an array under the baffle (5).
3. The bucket wheel material blocking device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: The sleeve rod (3) and the slide rod (4) are both provided with a plurality of through openings (9), and the sleeve rod (3) is provided with fixing bolts (10) adapted to the through openings (9).
4. The bucket wheel material blocking device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: A first limiting rod (11) is arranged at the top of the extension frame (2), and the first limiting rod (11) is used to limit the maximum angle of counterclockwise rotation of the baffle (5). A second limiting rod (12) is arranged at the top of the extension frame (2), and the second limiting rod (12) is used to limit the maximum angle of clockwise rotation of the baffle (5).
5. The bucket wheel material blocking device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: The mounting member comprises two symmetrically arranged clamping plates (13), wherein the clamping plates (13) are located at the upper and lower sides of the truss (1), a screw (14) is installed on one of the clamping plates (13), a screw hole (15) is opened on the other clamping plate (13), a screw sleeve (16) is threadedly connected to the screw (14), and one of the clamping plates (13) is fixedly connected to the extension frame (2).
6. The bucket wheel material blocking device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: The oscillation component comprises an exciter (17), and the exciter (17) is powered by an external power supply.