Shaping device for woolen fabric manufacturing

By designing a setting device that includes automatic cleaning, ironing and air -dried components, the problem of uneven cleaning during the shape of the woolen fabric in the existing technology has been solved, and more efficient production processes and better products are achieved.

CN222412259UActive Publication Date: 2025-01-28LIXIAN SINUO WOOLEN CLOTH CO LTD
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Patent Information

Application Number
CN202420466174.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-01-28
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

Existing woolen fabric shaping devices rely on manual cleaning, resulting in uneven cleaning levels, which may lead to uneven color aberrations or stains in the fabric during the shaping process.

Method used

Design a setting device including cleaning components, ironing components and air -dried components. The cleaning component is automatically cleaned by electric pushing rod and cleaning brush. The clean dust is absorbed by the axis flow fan. The ironing component uses heating wires and steam to set up square flats. The air -dried components cool and dry through the fan blades and wheel system.

Benefits of technology

The uniform cleaning and setting of the fabric of the woolen woolen fabric avoids the unevenness caused by artificial cleaning, improves production efficiency and product quality, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping device for woolen fabric manufacturing, which relates to the technical field of woolen fabric manufacturing and comprises a base plate, a conveying belt arranged in the middle of the upper surface of the base plate, an ironing component arranged in the middle of the upper surface of the base plate, and a cleaning component arranged on the right side of the upper surface of the base plate. The bottom of the first supporting frame is fixedly connected to the upper side of the base plate, two electric push rods are fixedly installed at the bottom of a top plate on the first supporting frame, the output ends of the electric push rods are fixedly connected with a shell, and the interior of the shell is rotationally connected with a cleaning brush. The output end of the first motor penetrates through a front side plate of the shell and is fixedly connected to the front end of the cleaning brush, a telescopic pipe is fixedly connected to the middle of the upper end of the shell, and the upper end of the telescopic pipe extends to the upper side of the first supporting frame, so that the production efficiency is maximized, the whole shaping process becomes more efficient, and the device is suitable for mass production; the production cost is reduced while the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of woolen fabric manufacturing, in particular to a shaping device for woolen fabric manufacturing. Background Art

[0002] Woolen fabric is a general term for fabrics woven with various types of wool and cashmere. The biggest advantage of wool fabric is that it is very fine and soft, suitable for making underwear, and the drape of wool fabric is also very good, and the luster of the fabric is also very prominent. In addition, wool fabric is also very breathable, has good ductility, and has a high-end texture.

[0003] Woolen fabrics need to be shaped during the production process. The existing shaping device generally cleans the woolen fabrics manually before shaping. Different operators may have different strengths, methods and frequencies for cleaning the fabrics, which may lead to uneven cleaning of the fabrics. Woolen fabrics usually have many small details and hidden parts. Manual cleaning may not be able to fully remove these hard-to-reach dirt, which may lead to uneven color difference or stains on the fabrics during the shaping process. In view of the above problems, a shaping device for woolen fabric manufacturing is proposed to solve them. Utility Model Content

[0004] In order to solve the above technical problems, a shaping device for woolen fabric manufacturing is provided, which solves the problem that the woolen fabric currently needs to be shaped during the production process. The existing shaping device generally cleans the woolen fabric manually before shaping it. Different operators may use different strengths, methods and frequencies to clean the fabric, which may result in uneven cleaning of the fabric. Woolen fabrics usually have many small details and hidden parts, and manual cleaning may not be able to fully remove these hard-to-reach dirt, which may result in uneven color difference or stains on the fabric during the shaping process.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a shaping device for woolen fabric manufacturing, including a base plate, a conveyor belt is arranged in the middle of the upper surface of the base plate, an ironing assembly is arranged in the middle of the upper surface of the base plate, a cleaning assembly is arranged on the right side of the upper surface of the base plate, the cleaning assembly includes a first support frame, the bottom of the first support frame is fixedly connected to the upper side of the base plate, two electric push rods are fixedly installed on the bottom of the top plate of the first support frame, the output end of the electric push rod is fixedly connected to a shell, a cleaning brush is rotatably connected inside the shell, a first motor is fixedly installed on the front side of the shell, the output end of the first motor passes through the front side plate of the shell and is fixedly connected to the front end of the cleaning brush, a telescopic tube is fixedly connected to the middle of the upper end of the shell, the upper end of the telescopic tube extends to the upper side of the first support frame, and an axial flow fan is installed inside the telescopic tube.

[0006] Preferably, the ironing assembly includes a second support frame, a threaded rod is rotatably connected to the left side of the second support frame, a guide rod is fixedly connected to the right side of the second support frame, a threaded block is threadedly connected to the surface of the threaded rod, and the right side of the threaded block is slidably connected to the surface of the guide rod.

[0007] Preferably, a second motor is fixedly mounted on the front side of the second support frame, and an output end of the second motor passes through a front side plate of the second support frame and is fixedly connected to a front end of the threaded rod.

[0008] Preferably, an ironing box is fixedly connected to the bottom of the threaded block, a heating wire is provided at the middle position inside the ironing box, a plurality of steam holes are opened through the bottom plates on the front and rear sides of the ironing box, a temperature adjustment knob is provided in the middle of the left side of the ironing box, and a partition is provided inside the ironing box and between the steam hole and the heating wire.

[0009] Preferably, a third support frame is fixedly connected to the left side of the upper surface of the base plate, and the front and rear sides of the top plate of the third support frame are rotatably connected to rotating rods, and the bottoms of the two rotating rods are fixedly connected to fan blades.

[0010] Preferably, a driven pulley is fixedly connected to the top of the rotating rod at the front end, and a driving pulley is fixedly connected to the top of the rotating rod at the rear end, and the driven pulley is transmission-connected to the driving pulley via a synchronous belt.

[0011] Preferably, a mounting seat is fixedly connected to the rear side of the upper end of the third support frame, a third motor is fixedly mounted on the upper end of the mounting seat, and an output end of the third motor passes through the upper surface of the mounting seat and is fixedly connected to the driving pulley.

[0012] Compared with the prior art, the utility model has the following advantages: the utility model is provided with an electric push rod to push the shell to move downward so that the cleaning brush contacts the fabric, the first motor drives the cleaning brush to rotate to clean the dust and stains on the surface of the woolen fabric, and the cleaned dust is sucked out by the fixed axial flow fan inside the telescopic tube. Compared with manual cleaning, the cleaning component can provide a more consistent and controllable cleaning effect. Through the preset program and parameters, it can be ensured that each cleaning is carried out in the same way, thereby ensuring the consistency of the cleaning effect. The cleaning component can cover the entire surface of the fabric more comprehensively and ensure that the dirt is effectively removed. Moreover, the cleaning component can complete the cleaning work of a large area in a shorter time, thereby improving production efficiency and reducing the manufacturing cycle. This solution adopts the cleaning-setting-air-drying assembly line operation mode, thereby maximizing production efficiency and making the entire setting process more efficient, adapting to mass production, improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the cleaning component structure in the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the ironing component in the utility model;

[0016] Figure 4 This is a schematic diagram of the internal structure of the ironing box in the utility model;

[0017] Figure 5 for Figure 1 A local enlarged schematic diagram of point A in the middle.

[0018] The numbers in the figure are:

[0019] 1. Base plate; 2. Conveyor belt; 3. Cleaning assembly; 301. First support frame; 302. Electric push rod; 303. Shell; 304. Cleaning brush; 305. First motor; 306. Telescopic tube; 4. Ironing assembly; 401. Second support frame; 402. Threaded rod; 403. Guide rod; 404. Second motor; 405. Threaded block; 406. Ironing box; 407. Partition; 408. Heating wire; 409. Steam hole; 410. Temperature control knob; 5. Third support frame; 6. Rotating rod; 7. Driven pulley; 8. Driving pulley; 9. Mounting seat; 10. Third motor; 11. Fan blades. DETAILED DESCRIPTION

[0020] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0021] Reference Figure 1-5 As shown, a shaping device for woolen fabric manufacturing comprises a base plate 1, a conveyor belt 2 is arranged in the middle of the upper surface of the base plate 1, an ironing assembly 4 is arranged in the middle of the upper surface of the base plate 1, a cleaning assembly 3 is arranged on the right side of the upper surface of the base plate 1, and the cleaning assembly 3 comprises a first support frame 301, the bottom of the first support frame 301 is fixedly connected to the upper side of the base plate 1, two electric push rods 302 are fixedly installed on the bottom of the top plate of the first support frame 301, the output end of the electric push rod 302 is fixedly connected to a shell 303, a cleaning brush 304 is rotatably connected inside the shell 303, a first motor 305 is fixedly installed on the front side of the shell 303, the output end of the first motor 305 passes through the front side plate of the shell 303 and is fixedly connected to the front end of the cleaning brush 304, a telescopic tube 306 is fixedly connected to the middle of the upper end of the shell 303, the upper end of the telescopic tube 306 extends to the upper side of the first support frame 301, and an axial flow fan is installed inside the telescopic tube 306.

[0022] Specifically, the ironing assembly 4 includes a second support frame 401, a threaded rod 402 is rotatably connected to the left side of the second support frame 401, a guide rod 403 is fixedly connected to the right side of the second support frame 401, a threaded block 405 is threadedly connected to the surface of the threaded rod 402, and the right side of the threaded block 405 is slidably connected to the surface of the guide rod 403.

[0023] Specifically, a second motor 404 is fixedly installed on the front side of the second support frame 401 , and an output end of the second motor 404 passes through a front side plate of the second support frame 401 and is fixedly connected to a front end of the threaded rod 402 .

[0024] Specifically, an ironing box 406 is fixedly connected to the bottom of the threaded block 405, a heating wire 408 is arranged at the middle position inside the ironing box 406, a plurality of steam holes 409 are opened through the bottom plates on the front and rear sides inside the ironing box 406, a temperature adjustment knob 410 is arranged in the middle of the left side of the ironing box 406, a partition 407 is arranged inside the ironing box 406 and between the steam hole 409 and the heating wire 408, the partition 407 isolates the heating wire 408 from the steam to prevent the steam from directly contacting the heating wire 408 and causing corrosion and short circuit of the heating wire 408, the ironing box 406 is connected to an external steam generating device (not shown in the figure), and the steam is blown out through the steam hole 409.

[0025] Specifically, a third support frame 5 is fixedly connected to the left side of the upper surface of the base plate 1, and rotating rods 6 are rotatably connected to the front and rear sides of the top plate of the third support frame 5. Fan blades 11 are fixedly connected to the bottom of the two rotating rods 6. The fan blades 11 are used to air-dry the woolen fabric. During the cooling process, the fabric fibers are rearranged and maintain the finalized shape, which accelerates the shaping of the woolen fabric.

[0026] Optionally, a driven pulley 7 is fixedly connected to the top of the front rotating rod 6, and a driving pulley 8 is fixedly connected to the top of the rear rotating rod 6. The driven pulley 7 is connected to the driving pulley 8 through a synchronous belt. The transmission between the pulley and the belt can be replaced by the transmission between the sprocket and the chain, thereby reducing the slippage between the transmissions and increasing the transmission ratio.

[0027] A mounting seat 9 is fixedly connected to the rear side of the upper end of the third support frame 5 , and a third motor 10 is fixedly mounted on the upper end of the mounting seat 9 . The output end of the third motor 10 passes through the upper surface of the mounting seat 9 and is fixedly connected to the driving pulley 8 .

[0028] Working principle: When in use, the woolen fabric first passes under the cleaning component 3 under the transportation of the conveyor belt 2, and the electric push rod 302 pushes the shell 303 to move downward so that the cleaning brush 304 contacts the fabric, and the first motor 305 drives the cleaning brush 304 to rotate to clean the dust and stains on the surface of the woolen fabric, and the cleaned dust is sucked out by the fixed axial flow fan inside the telescopic tube 306, and then the woolen fabric enters under the ironing component 4, and the second motor 404 drives the threaded rod 402 to rotate, so that the threaded block 405 drives the ironing box 406 to move back and forth, and the heating wire 408 is energized to make the bottom of the ironing box 406 heat up, and the steam hole 409 guides the steam introduced from the outside to the surface of the woolen fabric. During the movement of the ironing box 406 back and forth, the woolen fabric is shaped and flattened, and then the woolen fabric arrives under the fan blade 11, and the third motor 10 drives the active pulley 8 to rotate. Under the transmission action of the synchronous belt and the driven pulley 7, the fan blade 11 rotates to blow out cold air to cool and dry the woolen fabric.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A shaping device for woolen fabric manufacturing, comprising a base plate (1), characterized in that: A conveyor belt (2) is arranged in the middle of the upper surface of the base plate (1), an ironing assembly (4) is arranged in the middle of the upper surface of the base plate (1), a cleaning assembly (3) is arranged on the right side of the upper surface of the base plate (1), and the cleaning assembly (3) comprises a first support frame (301), the bottom of the first support frame (301) is fixedly connected to the upper side of the base plate (1), two electric push rods (302) are fixedly installed on the bottom of the top plate of the first support frame (301), and the output end of the electric push rod (302) is fixedly connected to the housing (30 3), a cleaning brush (304) is rotatably connected inside the shell (303), a first motor (305) is fixedly installed on the front side of the shell (303), an output end of the first motor (305) passes through the front side plate of the shell (303) and is fixedly connected to the front end of the cleaning brush (304), a telescopic tube (306) is fixedly connected to the middle of the upper end of the shell (303), the upper end of the telescopic tube (306) extends to the upper side of the first support frame (301), and an axial flow fan is installed inside the telescopic tube (306).

2. A shaping device for woolen fabric manufacturing according to claim 1, characterized in that: The ironing assembly (4) comprises a second support frame (401), the left side of the second support frame (401) is rotatably connected to a threaded rod (402), the right side of the second support frame (401) is fixedly connected to a guide rod (403), the surface of the threaded rod (402) is threadedly connected to a threaded block (405), and the right side of the threaded block (405) is slidably connected to the surface of the guide rod (403).

3. A shaping device for woolen fabric manufacturing according to claim 2, characterized in that: A second motor (404) is fixedly mounted on the front side of the second support frame (401); an output end of the second motor (404) passes through the front side plate of the second support frame (401) and is fixedly connected to the front end of the threaded rod (402).

4. A shaping device for woolen fabric manufacturing according to claim 2, characterized in that: An ironing box (406) is fixedly connected to the bottom of the threaded block (405), a heating wire (408) is arranged at the middle position inside the ironing box (406), a plurality of steam holes (409) are opened through the bottom plates on the front and rear sides inside the ironing box (406), a temperature adjustment knob (410) is arranged in the middle of the left side of the ironing box (406), and a partition (407) is arranged inside the ironing box (406) and between the steam hole (409) and the heating wire (408).

5. The shaping device for woolen fabric manufacturing according to claim 1, characterized in that: A third support frame (5) is fixedly connected to the left side of the upper surface of the base plate (1); both front and rear sides of the top plate of the third support frame (5) are rotatably connected to rotating rods (6); and fan blades (11) are fixedly connected to the bottoms of the two rotating rods (6).

6. A shaping device for woolen fabric manufacturing according to claim 5, characterized in that: The top of the rotating rod (6) at the front end is fixedly connected to a driven pulley (7), and the top of the rotating rod (6) at the rear end is fixedly connected to a driving pulley (8), and the driven pulley (7) is transmission-connected to the driving pulley (8) via a synchronous belt.

7. The shaping device for woolen fabric manufacturing according to claim 5, characterized in that: A mounting seat (9) is fixedly connected to the rear side of the upper end of the third support frame (5), a third motor (10) is fixedly mounted on the upper end of the mounting seat (9), and an output end of the third motor (10) passes through the upper surface of the mounting seat (9) and is fixedly connected to the driving pulley (8).