Integrated oil online monitoring device

Abstract

The utility model relates to the technical field of oil liquid monitoring, in particular to an integrated oil liquid online monitoring device which comprises a detector tank body, an oil inlet pipe, a filter screen layer and a cleaning mechanism, and the cleaning mechanism comprises an annular cleaning brush, a plurality of pistons, a plurality of supporting rods, a driving assembly, an annular water pipe, a water conveying assembly, a connecting assembly, a cover plate and a rubber strip. The oil inlet pipe is arranged on the detector tank body and communicated with the detector tank body, the filter screen layer is fixedly connected with the detector tank body and located in the detector tank body, the pistons are arranged on the detector tank body, the annular water pipe is fixedly connected with the detector tank body, and the annular water pipe is fixedly connected with the output end of the water conveying assembly. The cover plate is detachably connected to the detector tank body through the connecting assembly, the arc-shaped cleaning brush is controlled by the driving assembly to scrape pollutants on the surface of the filter screen layer, and meanwhile, the arc-shaped cleaning brush is matched with the annular water pipe to flush the surface of the filter screen layer and clean the pollutants on the surface of the filter screen layer, so that the accuracy of oil monitoring is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of oil monitoring, in particular to an integrated oil online monitoring device. Background Art

[0002] In modern industrial production equipment, more than 75% of hydraulic system failures are caused by oil medium contamination. Therefore, it is very important to monitor the contamination of the equipment oil and control oil contamination. The current oil monitoring equipment has a complex structure and high manufacturing cost.

[0003] The prior art CN 204255816 U includes a filter layer, an oil outlet, a pressure sensor, a detector tank and an auger blade. The auger blade rotates to monitor the value of the pressure sensor arranged at the oil outlet and the upper end cover of the inner cavity and the outer cavity of the filter layer, so as to obtain the value of the oil contamination degree to be monitored, output the oil contamination level, and realize online monitoring of oil contamination. The structure is simple and the manufacturing cost is low.

[0004] However, in the prior art, if the filter layer is used for a long time without being cleaned, pollutants are easily attached to the filter layer, resulting in deviations in oil monitoring. Utility Model Content

[0005] The utility model aims to provide an integrated online oil monitoring device, which solves the problem in the prior art that, when the filter layer is used for a long time without being cleaned, pollutants are easily attached to the filter layer, resulting in deviations in oil monitoring.

[0006] To achieve the above-mentioned purpose, the utility model provides an integrated oil online monitoring device, including a detector tank body, an oil inlet pipe, a filter layer and a cleaning mechanism, wherein the cleaning mechanism includes an annular cleaning brush, a plurality of pistons, a plurality of support rods, a driving assembly, an annular water pipe, a water delivery assembly, a connecting assembly, a cover plate and a rubber strip, wherein the oil inlet pipe is arranged on the detector tank body and is in communication with each other, the filter layer is fixedly connected to the detector tank body and is located in the detector tank body, the driving assembly is arranged on the detector tank body, a plurality of the support rods are fixedly connected to the output end of the driving assembly and extend into the detector tank body, the annular cleaning brush is fixedly connected to the plurality of the support rods and is located in the detector tank body, and is slidably connected to the filter layer, a plurality of the pistons are arranged on the detector tank body and are slidably connected to the support rods, the annular water pipe is fixedly connected to the detector tank body and is located in the detector tank body, the annular water pipe is fixedly connected to the output end of the water delivery assembly, the cover plate is detachably connected to the bottom of the detector tank body through the connecting assembly, and the rubber strip is fixedly connected to the cover plate.

[0007] Wherein, the driving assembly includes an electric telescopic rod and a mounting plate, the electric telescopic rod is fixedly connected to the detector tank, the mounting plate is fixedly connected to the output end of the electric telescopic rod, and the plurality of support rods are fixedly connected to the mounting plate.

[0008] Among them, the water delivery assembly includes a fixed plate, a water pump and a hose, the fixed plate is fixedly connected to the detector tank body, the water pump is fixedly connected to the fixed plate, one end of the hose is fixedly connected to the water pump and communicated with, and the other end of the hose extends into the detector tank body and is fixedly connected to the annular water pipe and communicated with.

[0009] Wherein, the connecting assembly includes a mounting block, a fixed clamp block, a rotating roller and a fixed block, the mounting block is fixedly connected to the detector tank body, the fixed clamp block is fixedly connected to the mounting block, the fixed block is fixedly connected to the cover plate and is located in the fixed clamp block, and the rotating roller passes through the fixed block and the fixed clamp block, and is rotatably connected to the fixed block and the fixed clamp block.

[0010] Wherein, the integrated oil online monitoring device also includes a fixing component, and the fixing component is arranged between the detector tank and the cover plate.

[0011] Among them, the fixing assembly includes two blocks, a limiting rod and a limiting block, the two blocks are fixedly connected to the detector tank body, the limiting block is fixedly connected to the cover plate, and the limiting rod passes through the two blocks and is slidably connected to the two blocks.

[0012] The utility model provides an integrated oil online monitoring device, wherein the driving assembly is arranged on the detector tank body, a plurality of the support rods are fixedly connected to the output end of the driving assembly and extend into the detector tank body, the annular cleaning brush is fixedly connected to the plurality of the support rods and is located in the detector tank body and is slidably connected to the filter layer, a plurality of the pistons are arranged on the detector tank body and are slidably connected to the support rods, the annular water pipe is fixedly connected to the detector tank body and is located in the detector tank body, the annular water pipe is fixedly connected to the output end of the water delivery assembly, and the cover plate is detachably connected to the detector through the connecting assembly. Below the detector tank body, the rubber strip is fixedly connected to the cover plate. When the filter layer is cleaned regularly, the drive assembly is started, and the drive assembly controls the plurality of support rods to press down. The support rods drive the annular cleaning brush to press down. The annular cleaning brush scrapes off the pollutants on the surface of the filter layer during the downward pressing process. At the same time, the water delivery assembly and the annular water pipe are cooperated. The water delivery assembly provides a high-pressure water flow to the annular water pipe, and the high-pressure water flow is sprayed from the annular water pipe to rinse the surface of the filter layer. The cover plate is opened, and water and pollutants flow out from the bottom of the detector tank body. The filter layer is thoroughly cleaned, ensuring the accuracy of oil monitoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the integrated oil online monitoring device of the utility model.

[0015] Figure 2 It is an overall cross-sectional view of the first embodiment of the integrated oil online monitoring device of the utility model.

[0016] Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the integrated oil online monitoring device of the utility model.

[0017] 101-detector tank, 102-oil inlet pipe, 103-electric telescopic rod, 104-mounting plate, 105-support rod, 106-piston, 107-hose, 108-water pump, 109-fixing plate, 110-mounting block, 111-fixing clamping block, 112-fixing block, 113-rotating roller, 114-cover plate, 115-rubber strip, 116-annular cleaning brush, 117-annular water pipe, 118-filter layer, 201-block, 202-limit rod, 203-limit block. DETAILED DESCRIPTION

[0018] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0019] The first embodiment of the present application is:

[0020] See also Figure 1-Figure 2 , Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the integrated oil online monitoring device of the utility model. Figure 2 It is an overall cross-sectional view of the first embodiment of the integrated oil online monitoring device of the utility model.

[0021] The utility model provides an integrated oil online monitoring device, including a detector tank 101, an oil inlet pipe 102, a filter layer 118 and a cleaning mechanism, wherein the cleaning mechanism includes an annular cleaning brush 116, multiple pistons 106, multiple support rods 105, a driving assembly, an annular water pipe 117, a water delivery assembly, a connecting assembly, a cover plate 114 and a rubber strip 115, the driving assembly includes an electric telescopic rod 103 and a mounting plate 104, the water delivery assembly includes a fixing plate 109, a water pump 108 and a hose 107, and the connecting assembly includes a mounting block 110, a fixing clamp block 111, a rotating roller 113 and a fixing block 112. The above-mentioned solution solves the problem in the prior art that, when the filter layer 118 is used for a long time without being cleaned, pollutants are easily attached to the filter layer 118, resulting in deviations in oil monitoring.

[0022] In this specific embodiment, the oil inlet pipe 102 is arranged on the detector tank 101 and is connected to it. The filter layer 118 is fixedly connected to the detector tank 101 and is located in the detector tank 101. The electric telescopic rod 103 is fixedly connected to the detector tank 101. The mounting plate 104 is fixedly connected to the output end of the electric telescopic rod 103. The plurality of support rods 105 are fixedly connected to the mounting plate 104 and extend into the detector tank 101. The annular cleaning brush 116 The plurality of support rods 105 are fixedly connected to the detector tank 101 and are located in the detector tank 101, and are slidably connected to the filter layer 118. The plurality of pistons 106 are arranged on the detector tank 101 and are slidably connected to the support rods 105. The annular water pipe 117 is fixedly connected to the detector tank 101 and is located in the detector tank 101. The fixing plate 109 is fixedly connected to the detector tank 101. The water pump 108 is fixedly connected to the fixing plate 109. One end of the hose 107 The water pump 108 is fixedly connected and communicated with the other end of the hose 107 extends into the detector tank 101 and is fixedly connected and communicated with the annular water pipe 117. The cover plate 114 is detachably connected to the bottom of the detector tank 101 through the connecting assembly. When cleaning the filter layer 118, the electric telescopic rod 103 is started, and the piston rod of the electric telescopic rod 103 is contracted, driving the mounting plate 104 and the plurality of support rods 105 to press down, and the support rods 105 drive the annular cleaning The brush 116 is pressed down, and the annular cleaning brush 116 scrapes off the pollutants on the surface of the filter layer 118 during the pressing process. At the same time, in cooperation with the annular water pipe 117, the water pump 108 provides high-pressure water flow to the annular water pipe 117 through the hose 107. The high-pressure water flow is sprayed out through the annular water pipe 117 to rinse the surface of the filter layer 118. The cover 114 is opened, and water and pollutants flow out from the bottom of the detector tank 101. The filter layer 118 is thoroughly cleaned, ensuring the accuracy of oil monitoring.

[0023] The mounting block 110 is fixedly connected to the detector tank 101, the fixing clamp block 111 is fixedly connected to the mounting block 110, the fixing block 112 is fixedly connected to the cover plate 114 and is located in the fixing clamp block 111, the rotating roller 113 passes through the fixing block 112 and the fixing clamp block 111, and is rotatably connected to the fixing block 112 and the fixing clamp block 111, the rubber strip 115 is fixedly connected to the cover plate 114, and the detector tank 101 needs to be fixedly connected to the detector tank 101. When the water and pollutants in the detector tank 101 are discharged, the cover 114 is pulled outward away from one side of the fixed block 112, and the cover 114 rotates around the rotating roller 113. The cover 114 is opened, and the water and pollutants in the detector tank 101 are discharged from the bottom of the detector tank 101, so that the pollutants in the detector tank 101 are cleaned easily. The rubber strip 115 ensures that when the device is working, the liquid in the detector tank 101 will not leak from the bottom of the detector tank 101.

[0024] When the utility model is used for oil monitoring, the filter layer 118 is cleaned first, and the electric telescopic rod 103 is started. The piston rod of the electric telescopic rod 103 is contracted, driving the mounting plate 104 and the plurality of support rods 105 to be pressed down. The support rods 105 drive the annular cleaning brush 116 to be pressed down. The annular cleaning brush 116 scrapes off the pollutants on the surface of the filter layer 118 during the pressing process. At the same time, in cooperation with the annular water pipe 117, the water pump 108 pumps water to the annular water pipe 117 through the hose 107. A high-pressure water flow is provided, and the high-pressure water flow is sprayed out through the annular water pipe 117 to rinse the surface of the filter layer 118, and the cover plate 114 is pulled outward away from one side of the fixed block 112. The cover plate 114 rotates around the rotating roller 113. The cover plate 114 is opened, and the water and pollutants in the detector tank 101 are discharged from the bottom of the detector tank 101, which is convenient for cleaning the pollutants in the detector tank 101. The filter layer 118 is thoroughly cleaned, ensuring the accuracy of oil monitoring.

[0025] The second embodiment of the present application is:

[0026] See also Figure 3 , Figure 3 It is an overall structural diagram of the second embodiment of the integrated oil online monitoring device of the utility model. On the basis of the first embodiment, the integrated oil online monitoring device also includes a fixing component, and the fixing component includes two blocks 201, a limit rod 202 and a limit block 203.

[0027] The two blocks 201 are fixedly connected to the detector tank body 101, the limit block 203 is fixedly connected to the cover plate 114, the limit rod 202 passes through the two blocks 201 and is slidably connected to the two blocks 201. After the filter layer 118 is cleaned, the limit rod 202 is pulled out from the two blocks 201, and the cover plate 114 covers the bottom of the detector tank body 101 again. At this time, the limit block 203 on the cover plate 114 is located between the two blocks 201, and then the limit rod 202 is inserted into the block 201, and the limit block 203 is stuck to ensure that the cover plate 114 remains closed and no leakage occurs when the device is performing oil monitoring.

[0028] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An integrated oil online monitoring device, comprising a detector tank, an oil inlet pipe and a filter layer, wherein the oil inlet pipe is arranged on the detector tank and communicates with the detector tank, and the filter layer is fixedly connected to the detector tank and is located inside the detector tank, characterized in that: It also includes a cleaning mechanism, which includes an annular cleaning brush, multiple pistons, multiple support rods, a driving assembly, an annular water pipe, a water delivery assembly, a connecting assembly, a cover plate and a rubber strip. The driving assembly is arranged on the detector tank body, and multiple support rods are fixedly connected to the output end of the driving assembly and extend into the detector tank body. The annular cleaning brush is fixedly connected to multiple support rods and is located in the detector tank body, and is slidably connected to the filter layer. Multiple pistons are arranged on the detector tank body and are slidably connected to the support rods. The annular water pipe is fixedly connected to the detector tank body and is located in the detector tank body. The annular water pipe is fixedly connected to the output end of the water delivery assembly. The cover plate is detachably connected to the bottom of the detector tank body through the connecting assembly, and the rubber strip is fixedly connected to the cover plate.

2. The integrated oil online monitoring device according to claim 1, characterized in that: The driving assembly includes an electric telescopic rod and a mounting plate, the electric telescopic rod is fixedly connected to the detector tank, the mounting plate is fixedly connected to the output end of the electric telescopic rod, and a plurality of support rods are fixedly connected to the mounting plate.

3. The integrated oil online monitoring device according to claim 1, characterized in that: The water delivery assembly includes a fixing plate, a water pump and a hose, wherein the fixing plate is fixedly connected to the detector tank body, the water pump is fixedly connected to the fixing plate, one end of the hose is fixedly connected to the water pump and communicated with, and the other end of the hose extends into the detector tank body and is fixedly connected to the annular water pipe and communicated with.

4. The integrated oil online monitoring device according to claim 1, characterized in that: The connecting assembly includes a mounting block, a fixed clamping block, a rotating roller and a fixed block, the mounting block is fixedly connected to the detector tank, the fixed clamping block is fixedly connected to the mounting block, the fixed block is fixedly connected to the cover plate and is located in the fixed clamping block, and the rotating roller passes through the fixed block and the fixed clamping block and is rotatably connected to the fixed block and the fixed clamping block.

5. The integrated oil online monitoring device according to claim 1, characterized in that: The integrated oil online monitoring device also includes a fixing component, which is arranged between the detector tank and the cover plate.

6. The integrated oil online monitoring device according to claim 5, characterized in that: The fixing assembly includes two blocks, a limiting rod and a limiting block. The two blocks are fixedly connected to the detector tank body, the limiting block is fixedly connected to the cover plate, and the limiting rod passes through the two blocks and is slidably connected to the two blocks.

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