Material management system

By designing the material management system, the 485 communication chip and LED lights are used to implement the material address management and instructions, which solves the problem of tedious and inefficient efficiency of the warehouse management materials, significantly reduced the error rate and improves production efficiency.

CN222420967UActive Publication Date: 2025-01-28NANJING DIANRUN TECH
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Patent Information

Application Number
CN202323626751.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-01-28
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

When managing materials in warehouses, the existing technology is cumbersome and inefficient, and it is easy to find wrong materials or leak materials.

Method used

A material management system is designed, including the management frame, management indicator and host unit. The management and instructions of the material address through 485 communication chips and LED lights are implemented. Feeding operation.

Benefits of technology

It has reduced the time required for the administrator to find the material, reducing the error rate of the feed and picking, and improving the production efficiency of the warehouse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material management system, which comprises a management frame, a management indicating lamp and a host unit, the host unit is electrically connected with the management indicating lamp, the management indicating lamp is arranged on the management frame, the management indicating lamp comprises a master control MCU chip, and the master control MCU chip is used for controlling the on-off of the whole lamp body; a 485 communication chip, wherein the 485 communication chip is electrically connected with the main control MCU chip; a first LED lamp and a second LED lamp. According to the utility model, through the design of the management indicating lamps, the 485 communication chips are endowed with corresponding addresses, so that the addresses are in one-to-one correspondence with product numbers, an administrator carries out corresponding operation at the host end, and the host unit controls the material indicating lamps corresponding to the product numbers to be turned on and off, thereby carrying out operations of feeding, taking and the like; the time needed by an administrator to check and find the materials is shortened, meanwhile, the error rate of feeding and taking the materials is reduced, and the production efficiency of a warehouse is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material management, in particular to a material management system. Background Art

[0002] In the process of managing materials in the warehouse, whether it is loading, checking or taking out materials, it is a big burden for warehouse managers. In order to facilitate integration and management, a number of more than ten digits consisting of numbers and letters is generally written for material devices, and the administrator searches for the corresponding materials by the number. This method is not only cumbersome and inefficient, but also inevitable that the wrong materials or missing materials will occur during the manual material search process. Utility Model Content

[0003] The purpose of the utility model is to provide a material management system to solve the problems raised in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical solution: a material management system, which includes a management rack, a management indicator light and a host unit, the host unit is electrically connected to the management indicator light, the management indicator light is arranged on the management rack, and the management indicator light includes:

[0005] Main control MCU chip, which is used for on / off control of the entire lamp body;

[0006] 485 communication chip, the 485 communication chip is electrically connected to the main control MCU chip, and the 485 communication chip is used for material address management;

[0007] A first LED light and a second LED light, wherein the first LED light is arranged on the top of the management rack to indicate the shelf position, and the second LED light is arranged on the front of the management rack to indicate the material category.

[0008] Preferably, a repeater is electrically connected between the host unit and the multiple 485 communication chips, and the repeater is used for relaying the transmission and reception of signals of the multiple 485 communication chips.

[0009] Preferably, the management frame comprises:

[0010] A plurality of support poles, side baffles are arranged between the horizontally opposite sides of the plurality of support poles, and a plurality of top plates are arranged between the horizontally longitudinal tops of the plurality of support poles;

[0011] A plurality of storage plates are arranged in a vertical direction between the horizontal longitudinal opposite sides of a plurality of support poles.

[0012] Preferably, a plurality of the storage plates are provided with wire grooves on the front sides, and a plurality of the second LED lamps are arranged in the wire grooves in a horizontal and transverse manner, and the first LED lamp is arranged on the top of the top plate.

[0013] Preferably, a plurality of partition strips are provided at the top of the storage plate, and the plurality of partition strips are used to separate a plurality of storage spaces at the top of the storage plate.

[0014] Preferably, a plurality of label cards are provided on the front side of the wire trough, and the plurality of label cards correspond to a plurality of second LED lights for marking material information.

[0015] Technical effects and advantages of the utility model:

[0016] The utility model manages the design of indicator lights and assigns corresponding addresses to 485 communication chips, so that the addresses correspond to the product numbers one by one. The administrator performs corresponding operations on the host end and controls the lighting of the material indicator lights corresponding to the product numbers through the host unit, thereby performing operations such as loading and retrieving materials. Through such design and management, not only the time required for the administrator to search for materials is reduced, but also the error rate of loading and retrieving materials is reduced, thereby greatly improving the production efficiency of the warehouse. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 This is the wiring diagram for installing and implementing the utility model system.

[0019] Figure 3 This is a schematic diagram of the connection between the management indicator lights of the utility model.

[0020] Figure 4 This is the wiring schematic diagram of the repeater of the utility model.

[0021] In the figure: 1. Support pole; 101. Side baffle; 102. Placement top plate; 2. Storage plate; 201. Dividing strip; 3. First LED light; 4. Wire trough; 5. Second LED light; 6. Label card. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figure 1-4The material management system shown includes a management rack, a management indicator light and a host unit, the host unit is electrically connected to the management indicator light, and the management indicator light is arranged on the management rack;

[0024] Specifically, the management framework includes:

[0025] A plurality of support poles 1, side baffles 101 are arranged between the horizontal and lateral opposite sides of the plurality of support poles 1, and a plurality of top plates 102 are arranged between the horizontal and longitudinal tops of the support poles 1;

[0026] A plurality of storage plates 2 are arranged in a vertical direction between the horizontal longitudinal opposite sides of the plurality of support poles 1 .

[0027] It should be noted that, by setting the side baffles 101, the supporting uprights 1 located on the same horizontal horizontal line are combined in series. The side baffles 101 not only strengthen the supporting strength of the entire management rack, but also provide enclosures for the sides of the entire management rack to protect the stored items.

[0028] Management indicators include:

[0029] Main control MCU chip: The main control MCU chip is used to control the opening and closing of the entire lamp body;

[0030] 485 communication chip, which is electrically connected to the main control MCU chip and is used for material address management;

[0031] It should be noted that by writing a pre-specified 8-bit address into the 485 communication chip, the 8-bit address includes A0-A7, where A0A1A2 represents the shelf address, A3A4 represents the layer address, and A5A6A7 represents the material location address. In this way, a unique code is bound to the management indicator light.

[0032] The 485 communication chip is an integrated circuit chip used for RS-485 communication protocol to realize data transmission and communication. In particular, it can communicate at multiple points. RS-485 supports multiple devices to communicate through the same signal line, where each device has an independent address. Data can be transmitted between different devices, which can be used as corresponding coding binding to achieve the management of multiple materials.

[0033] Specifically, a repeater is electrically connected between the host unit and the multiple 485 communication chips, and the repeater is used for relaying the transmission and reception of the multiple 485 communication chips.

[0034] It should be noted that the host unit uses the control backend of the USB to 485 communication chip to determine whether the chip has received the command by returning the command frame. Since the driving capacity of the general USB to 485 communication chip is limited, it is impossible to drive hundreds or thousands of 485 communication chips at the same time to meet the material level requirements of the entire warehouse. Therefore, a repeater is used to relay the transmission and reception of the 485 communication chip signal. The wiring and principle of the repeater are shown in Figure 4 .

[0035] Furthermore, the repeater forwards the 485 communication chip signal through the two UART ports of the main control MCU chip. UART1 is connected to one 485 communication chip input, and UART2 is connected to four parallel 485 communication chips output. At the same time, an external 12V power adapter is used to power the repeater separately. Thus, one repeater can control 60 to 80 management indicator lights.

[0036] The first LED light 3 and the second LED light 5, the first LED light 3 is arranged on the top of the management rack for indicating the shelf position, and the second LED light 5 is arranged on the front of the management rack for indicating the material category.

[0037] It should be noted that in the design of this solution, multiple management indicator lights are connected to network cables of corresponding lengths through RJ45 sockets, where the eight copper wires of the network cable are connected in parallel in pairs, representing line A, line B, the positive pole of the power supply, and the negative pole of the power supply, respectively. Figure 3 shown.

[0038] Furthermore, a wire groove 4 is disposed on the front of each of the plurality of storage plates 2 , and a plurality of second LED lamps 5 are horizontally and laterally interlaced in the wire groove 4 , and the first LED lamp 3 is disposed on the top of the placement top plate 102 .

[0039] Specifically, a plurality of partition strips 201 are disposed at the top of the storage plate 2 , and the plurality of partition strips 201 are used to separate a plurality of storage spaces at the top of the storage plate 2 .

[0040] It should be noted that the dividing strip 201 can be replaced by a baffle. The present solution adopts a sticky colored strip structure. By setting the dividing strip 201, the top space of the storage plate 2 is divided, so that multiple spaces correspond to the storage management of the same material and are associated with the second LED light 5 with the corresponding mark.

[0041] Specifically, a plurality of label cards 6 are provided on the front side of the wire duct 4 , and the plurality of label cards 6 correspond to the plurality of second LED lights 5 , and are used for marking material information.

[0042] It should be noted that the wire trough 4 is provided to make the warehouse neat and beautiful during installation. The wire trough 4 is the same color as the management frame and is installed, so that the circuit board of the management indicator light is placed in the wire trough 4, and the second LED lamp 5 is embedded in the wire trough 4 by punching a hole. A label card 6 is affixed next to the second LED lamp 5, and the label card 6 records the corresponding address and QR code for convenient scanning and material collection.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Material management system, characterized in that, It includes a management rack, a management indicator light and a host unit, wherein the host unit is electrically connected to the management indicator light, the management indicator light is arranged on the management rack, and the management indicator light includes: Main control MCU chip, which is used for on / off control of the entire lamp body; 485 communication chip, the 485 communication chip is electrically connected to the main control MCU chip, and the 485 communication chip is used for material address management; A first LED light (3) and a second LED light (5), wherein the first LED light (3) is arranged on the top of the management rack for indicating the shelf, and the second LED light (5) is arranged on the front of the management rack for indicating the material category.

2. The material management system according to claim 1, characterized in that: A repeater is electrically connected between the host unit and the multiple 485 communication chips, and the repeater is used for relaying the transmission and reception of signals of the multiple 485 communication chips.

3. The material management system according to claim 1, characterized in that: The management frame comprises: A plurality of support poles (1), side baffles (101) being arranged between horizontally opposite sides of the plurality of support poles (1), and a plurality of placement top plates (102) being arranged between horizontally and longitudinally the tops of the plurality of support poles (1); A plurality of storage plates (2) are arranged in a vertical direction between the horizontal longitudinal opposite sides of a plurality of supporting uprights (1).

4. The material management system according to claim 3, characterized in that: A plurality of the storage plates (2) are each provided with a wire groove (4) on their front sides, a plurality of the second LED lamps (5) are arranged in the wire groove (4) in a horizontally interlaced manner, and the first LED lamp (3) is arranged on the top of the placement top plate (102).

5. The material management system according to claim 4, characterized in that: A plurality of partition strips (201) are arranged at the top of the storage plate (2), and the plurality of partition strips (201) are used to separate a plurality of storage spaces at the top of the storage plate (2).

6. The material management system according to claim 4, characterized in that: A plurality of label cards (6) are arranged on the front side of the wire trough (4), and the plurality of label cards (6) correspond to a plurality of second LED lights (5) and are used for marking material information.