Wire harness terminal crimping machine

Through the combination of positioning seats, limited heads and No. 1 screws in the online beam terminal pressure, the accuracy and stability of the terminal position is achieved, the problem of inaccurate and poor adaptability in the existing technology is solved, the production efficiency is improved, and the production efficiency is improved. And product quality.

CN222422720UActive Publication Date: 2025-01-28ZHONGSHAN FAMAO ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421178054.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-28
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

When determining the terminal position, existing wire harness terminal crimping machines rely on manual visual inspection or simple limiting parts, resulting in inaccurate position and inability to adapt to terminals of different specifications and lengths, resulting in large deviations in the length of the crimped product and increasing the rework amount.

Method used

A wire beam terminal pressure is designed, which uses a combination of positioning seat and limit header to adjust the spacing of the limit head and positioning seat through the No. 1 screw to ensure the accuracy and stability of the terminal position. At the same time, the sliding settings of the adjustment platform and the support plate make the machine adapt to the terminals of different specifications and length.

Benefits of technology

Through accurate positioning and adjustment, the size deviation is avoided, the amount of labor is reduced, the production efficiency and product quality are improved, and the flexibility of operation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness terminal crimping machine. The wire harness terminal crimping machine comprises a supporting shell; the workbench is arranged on one side of the supporting shell, an adjusting table is fixedly connected to the top of the workbench, and a supporting plate is adjustably installed on the top of the adjusting table; the utility model relates to a terminal positioning device, which comprises an adjusting table, a positioning tool part, and a positioning tool part, the positioning tool part is arranged at the top of the adjusting table, the positioning tool part comprises a positioning seat used for positioning and a limiting head, and a positioning groove is arranged at the top of the positioning seat. The terminal positioning device has the beneficial effects that through the adjustment of the positioning groove and the limiting head of the positioning seat, the accuracy and the stability of the position of a terminal are ensured; the size deviation is avoided, rework caused by the size deviation is reduced, and the production efficiency and the product quality are improved; the sliding arrangement of the adjusting table and the supporting plate enables the machine to adapt to terminals of different specifications and lengths, and the flexibility of operation is improved; the operation precision is met, and the efficiency and the flexibility are also considered.
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Description

Technical Field

[0001] The utility model relates to the technical field of crimping machines, in particular to a wire harness terminal crimping machine. Background Art

[0002] A wire harness terminal crimping machine is a device used to connect wires and terminals. Its main function is to firmly connect the wires and terminals together by applying pressure, ensuring that the circuit can conduct current normally. When using a wire harness terminal crimping machine, you first need to insert the end of the wire harness into the appropriate position of the crimping machine, ensuring that the insulation of the wire harness is stripped and a certain length of wire is exposed. Then, you need to adjust the crimping strength, which can usually be done with a knob or adjustment lever to ensure that the crimping strength is suitable for the insulation layer and wire diameter of the wire harness. Next, align the crimping head with the wire at the end of the wire harness, and press the operating button or foot switch to make the crimping head crimp the terminal to the wire. After the crimping is completed, you need to release the operating button or foot switch and remove the crimping head from the wire harness.

[0003] During normal crimping work, the position of the terminal is determined by manual visual inspection or simple limiters. Simple limiters have poor adjustability and cannot adapt to terminals of different specifications and lengths. Visual placement often results in deviations in the cutting size and the length of the product cannot be limited, which results in large deviations in the length of the crimped product and increases the workload of rework in the factory. Utility Model Content

[0004] The utility model aims to provide a wire harness terminal crimping machine to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a wire harness terminal crimping machine, comprising:

[0006] Support shell;

[0007] A workbench, which is placed on one side of the support shell, with an adjustment table fixedly connected to the top of the workbench, and a support plate adjustably mounted on the top of the adjustment table;

[0008] A positioning fixture part, which is placed on the top of the adjustment platform. The positioning fixture part includes a positioning seat and a limit head for positioning. A positioning groove is provided on the top of the positioning seat, and a No. 1 screw is provided under the limit head for adjusting the distance between the limit head and the positioning seat.

[0009] The crimping head can be lifted and lowered and is placed above the positioning tooling part.

[0010] Preferably, a motor is fixedly connected to the top of the support shell, and a reducer is fixedly connected to the output end of the motor.

[0011] Preferably, a No. 2 screw is threadedly connected to the middle of the adjustment platform, one end of the No. 2 screw is rotatably connected to the bottom of the support plate, and a support positioning plate is fixedly connected to the top of the support plate.

[0012] Preferably, the top of the adjustment platform is fixedly connected to a supporting bottom, the top of the supporting bottom is fixedly connected to a positioning groove, and a positioning reference plate is fixedly connected to the top of the adjustment platform and located between the supporting positioning plate and the supporting bottom.

[0013] Preferably, the positioning fixture further comprises a fixture seat fixedly connected to the top of the adjustment platform, one end of the fixture seat is fixedly connected to a support seat, and the positioning seat is detachably mounted on the top of the support seat.

[0014] Preferably, an adjustment slot is provided on the top of the tooling seat, the interior of the adjustment slot is slidably connected to a limit plate, the No. 1 screw is rotatably connected to the interior of the adjustment slot, and the No. 1 screw is threadedly connected to the limit plate.

[0015] Preferably, the limiting head is fixedly connected to the top of the limiting plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are: by adjusting the positioning groove and the limit head of the positioning seat, the terminal position is ensured to be accurate and stable, dimensional deviation is avoided, rework caused by dimensional deviation is reduced, and production efficiency and product quality are improved; the sliding setting of the adjustment table and the support plate allows the machine to adapt to terminals of different specifications and lengths, thereby improving the flexibility of operation; it not only meets the accuracy of operation, but also takes into account efficiency and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the crimping joint of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the positioning tooling part of the utility model;

[0020] Figure 4 It is an enlarged view of point A of the present utility model.

[0021] In the figure: 1. Support shell; 2. Workbench; 3. Adjustment table; 4. Support plate; 5. Motor; 6. Crimping head; 7. Positioning reference plate; 8. Support bottom; 9. Fixture seat; 10. Adjustment slot; 11. No. 1 screw; 12. Limit plate; 13. Limit head; 14. Support seat; 15. Positioning seat; 16. Support positioning plate; 17. No. 2 screw; 18. Positioning groove; 19. Positioning slot. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , 2 As shown in Figures 3 and 4, the utility model provides a technical solution: a wire harness terminal crimping machine, comprising: a metal support shell 1; a workbench 2 is fixedly connected to one side of the support shell 1, an adjustment table 3 is fixedly connected to the top of the workbench 2, a support plate 4 is slidably installed on the top of the adjustment table 3, a No. 2 screw 1 is threadedly connected to the end of the adjustment table 3, and the end of the No. 2 screw 17 is rotatably connected to the support plate 4; a positioning fixture is placed on the top of the adjustment table 3, the positioning fixture comprises a positioning seat 15 and a limit head 13 for positioning, a positioning groove 18 is provided on the top of the positioning seat 15, and a No. 1 screw 11 is provided below the limit head 13 for adjusting the distance between the limit head 13 and the positioning seat 15 according to the length of the terminal; the crimping head 6 can be raised and lowered and placed above the positioning fixture.

[0024] It should be noted that the utility model selects a suitable positioning seat 15 and a limit head 13 for the positioning tooling according to the length and model of the terminal, and then adjusts the distance between the limit head 13 and the positioning seat 15 through the No. 1 screw 11 according to the length, and places the metal terminal between the limit head 13 and the positioning seat 15; uses the positioning groove 18 on the top of the positioning seat 15 to accurately fix the terminal in the correct position; confirms that the length and position of the terminal meet the requirements and ensures that the terminal cannot move, starts the crimping head 6, makes it descend and aligns with the placed terminal; applies pressure to the crimping head 6 to complete the crimping operation of the terminal, releases the crimping head 6, and removes the crimped terminal from between the positioning seat 15 and the limit head 13; checks the terminals after crimping to ensure that the size and position meet the requirements; if necessary, performs appropriate fine-tuning and re-crimping to ensure that each terminal meets the standard, thereby positioning the terminal through the positioning groove 18, limiting the length of the product, and crimping it after it cannot move, thereby eliminating dimensional deviation and reducing rework within the factory.

[0025] See also Figure 1 , 2 As shown, a motor 5 is fixedly connected to the top of the support shell 1, and a reducer is fixedly connected to the output end of the motor 5.

[0026] It should be noted that the motor 5 of the utility model is vertically fixed to the top of the supporting shell 1, the output end of the motor 5 is fixedly connected to the input end of the reducer, the output end of the reducer is fixedly connected to a turntable, the turntable is connected to the output shaft of the reducer, the eccentric shaft is connected to the turntable and is eccentrically arranged with the turntable, the end of the eccentric shaft away from the turntable is slidably connected to a slider slidably arranged inside the supporting shell 1; the rotation of the reducer drives the turntable to rotate, and the eccentric shaft rotates with the rotation of the turntable, thereby driving the slider to move up and down, and the slider is connected to the crimping joint 6 through a threaded rod, thereby realizing the reciprocating motion of the crimping joint 6.

[0027] See also Figure 3 As shown, a No. 2 screw rod 17 is threadedly connected to the middle part of the adjustment platform 3, one end of the No. 2 screw rod 17 is rotatably connected to the bottom of the support plate 4, a support positioning plate 16 is fixedly connected to the top of the support plate 4, a support bottom 8 is fixedly connected to the top of the adjustment platform 3, a positioning groove 19 is fixedly connected to the top of the support bottom 8, and a positioning reference plate 7 is fixedly connected to the top of the adjustment platform 3 and between the support positioning plate 16 and the support bottom 8.

[0028] It should be noted that the utility model rotates the No. 2 screw 17 according to the processing needs. Under the action of the thread, the No. 2 screw 17 drives the support plate 4 to slide on the top of the adjustment table 3, so that the position of the support positioning plate 16 can be adjusted. The support positioning plate 16 is used to place the wire harness. During processing, the wire harness is placed on the top of the support positioning plate 16. According to the length of the wire core and the position of the positioning reference plate 7, the placement position of the wire harness can be determined, thereby determining the length of the wire harness inside the terminal.

[0029] See also Figure 3 , 4 As shown, the positioning tooling part also includes a tooling seat 9 fixedly connected to the top of the adjustment platform 3, one end of the tooling seat 9 is fixedly connected to a support seat 14, and a positioning seat 15 is detachably installed on the top of the support seat 14. An adjustment groove 10 is opened on the top of the tooling seat 9, and the interior of the adjustment groove 10 is slidably connected to a limit plate 12. A No. 1 screw 11 is rotatably connected to the interior of the adjustment groove 10, and the No. 1 screw 11 is threadedly connected to the limit plate 12, and a limit head 13 is fixed to the top of the limit plate 12.

[0030] It should be noted that the utility model replaces different limit heads 13 and positioning seats 15 according to the length and specifications of the terminals, and through the positioning groove 18 on the top of the positioning seat 15, it can position different terminals, and then according to the length of the terminals, the position of the limit plate 12 inside the early adjustment groove 10 is adjusted by the No. 1 screw 11, so as to adjust the distance between the limit head 13 and the positioning seat 15, and the terminal is placed on the top of the limit head 13 and the positioning seat 15, and the crimping is completed by the notch at the bottom of the crimping head 6 and the positioning groove 19 at the top of the support bottom 8.

[0031] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0033] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire harness terminal crimping machine, characterized in that: include: Support shell (1); A workbench (2), the workbench (2) being placed on one side of the support shell (1), the top of the workbench (2) being fixedly connected to an adjustment platform (3), the top of the adjustment platform (3) being adjustably mounted with a support plate (4); A positioning fixture part, the positioning fixture part is placed on the top of the adjustment platform (3), the positioning fixture part comprises a positioning seat (15) and a limiting head (13) for positioning, the top of the positioning seat (15) is provided with a positioning groove (18), and a No. 1 screw (11) is provided below the limiting head (13) for adjusting the distance between the limiting head (13) and the positioning seat (15); The crimping head (6) can be raised and lowered and placed above the positioning tooling part.

2. A wire harness terminal crimping machine according to claim 1, characterized in that: A motor (5) is fixedly connected to the top of the support shell (1), and a reducer is fixedly connected to the output end of the motor (5).

3. A wire harness terminal crimping machine according to claim 1, characterized in that: A No. 2 screw rod (17) is threadedly connected to the middle of the adjustment platform (3), one end of the No. 2 screw rod (17) is rotatably connected to the bottom of the support plate (4), and a support positioning plate (16) is fixedly connected to the top of the support plate (4).

4. A wire harness terminal crimping machine according to claim 1, characterized in that: The top of the adjustment platform (3) is fixedly connected to a supporting bottom (8), the top of the supporting bottom (8) is fixedly connected to a positioning groove (19), and the top of the adjustment platform (3) and located between the supporting positioning plate (16) and the supporting bottom (8) is fixedly connected to a positioning reference plate (7).

5. The wire harness terminal crimping machine according to claim 1, characterized in that: The positioning tooling part also includes a tooling seat (9) fixedly connected to the top of the adjustment platform (3), one end of the tooling seat (9) is fixedly connected to a support seat (14), and the positioning seat (15) is detachably mounted on the top of the support seat (14).

6. A wire harness terminal crimping machine according to claim 5, characterized in that: An adjustment slot (10) is provided on the top of the tooling seat (9), the interior of the adjustment slot (10) is slidably connected to a limit plate (12), the No. 1 screw rod (11) is rotatably connected to the interior of the adjustment slot (10), and the No. 1 screw rod (11) is threadedly connected to the limit plate (12).

7. A wire harness terminal crimping machine according to claim 6, characterized in that: The limiting head (13) is fixedly connected to the top of the limiting plate (12).