Reaction kettle with circulating pump and constant-temperature heating system
By introducing a combination of circulating pump and buffer into the reactor, the problem that existing reactors cannot automatically adjust the gas pressure is solved, and the recycling of gas and the improvement of reaction efficiency is achieved, and resource waste and production costs are avoided.
Patent Information
- Application Number
- CN202420339031.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The existing reactors cannot automatically adjust the internal gas pressure during the reaction process, resulting in incomplete reactions, excessive reactions and impurities, and the incomplete reaction cannot be reused, resulting in waste of resources and increased production costs.
Design a reactor with a circulation pump and a constant temperature heating system. The combination of a buffer and a circulation pump can buffer the pressure gas discharged from the reactor through a buffer, and re-introduce the gas that is not completely reacted with a circulation pump. React with the medium in the reactor to prevent waste of resources.
Automatic adjustment of gas pressure in the reactor is achieved, avoiding incomplete reactions and impurities, reducing resource waste and production costs, and improving reaction efficiency by recycling gas.
Smart Images

Figure CN222427971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with a circulation pump and a constant temperature heating system. Background Art
[0002] The reactor with a constant temperature heating system can deliver heating medium through an external heater to keep the temperature inside the reactor constant. The heat transfer medium of the heater can be water, oil or other heat transfer fluids, and the heat energy is transferred to the material in the reactor through a delivery pump;
[0003] The existing reactor cannot automatically adjust the gas pressure inside the reactor during the reaction stage, which will lead to incomplete reaction, excessive reaction, etc., resulting in a large amount of impurities. Therefore, the Chinese utility model patent disclosed by the existing publication number CN209138600U: a constant temperature reactor, by adding a pressure regulating valve to the equipment, can adjust the gas pressure generated by the reaction process to meet the reaction conditions, avoid impurities and incomplete reactions, and achieve the purpose of self-regulating the gas pressure, avoiding impurities and incomplete reactions and damage to the equipment. However, this operation makes it possible for the incompletely reacted gas or light components to be discharged only through the vent pipe, which brings great production cost losses to the production, that is, the incompletely reacted gas in the reactor cannot be reused, and direct removal will cause surrounding air pollution on the one hand, and on the other hand it will increase production costs and cause a certain amount of waste of available resources. Utility Model Content
[0004] The utility model aims to provide a reaction kettle with a circulation pump and a constant temperature heating system, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A reactor with a circulating pump and a constant temperature heating system comprises a reactor, an equipment platform and a circulating pump. The reactor is fixedly mounted on the ground and placed on one side of the equipment platform. A stirring assembly is fixedly mounted on the upper end of the reactor, and the stirring assembly is electrically connected to an external main controller through a cable. Two heat medium pipes are also fixedly mounted on the outer side of the reactor, and the two heat medium pipes are respectively connected to one end of an external delivery pump and one end of a heater. The air port at the upper end of the reactor is connected to the circulating pump through a buffer, and the circulating pump is also electrically connected to an external main controller through a cable. The buffer comprises an upper tank body and a lower tank body. A pressure discharge pipe is fixedly mounted on the outer side of the upper tank body, a pressure relief valve is fixedly mounted on the upper end of the pressure discharge pipe, a connecting pipe A is fixedly mounted on one end of the pressure relief valve, a connecting pipe B is fixedly mounted on the outer side of the connecting pipe A, a buffer seat is arranged at the upper position of the upper tank body, and the buffer seat is fixedly mounted in the upper tank body through a mounting shaft.
[0007] As a further optimization solution of the utility model, an upper end tube is fixedly installed at the center position of the upper end of the upper tank body, and a mounting groove is opened at the lower end of the upper tank body.
[0008] As a further optimization scheme of the utility model, an installation groove is also provided at the upper end of the lower tank body, the upper tank body and the lower tank body are fixedly connected by a flange, a lower end pipe A is fixedly installed at the center position of the lower end of the lower tank body, a lower end pipe B is fixedly installed at the lower end of the lower end pipe A, an exhaust pipe A is fixedly installed on the outer side of the lower end pipe B, and the upper end pipe is installed at the upper end of the upper tank body and the lower end pipe A is installed at the lower end of the lower tank body, so that the entire buffer can be connected to the reactor and the circulating pump through a pipeline.
[0009] As a further optimization scheme of the utility model, an exhaust pipe B is fixedly installed at one end of the connecting pipe B, and the exhaust pipe A and the exhaust pipe B are fixedly connected via a solenoid valve. The solenoid valve is electrically connected to an external main controller via a cable. Through the arrangement of the exhaust pipe A, the exhaust pipe B and the solenoid valve, after the production of the reactor is completed, the excess gas in the buffer can be quickly discharged, and the residual impurities in the buffer can be discharged using the gas pressure.
[0010] As a further optimization solution of the utility model, the buffer seat is hemispherical, a support frame is fixedly installed on the outside of the buffer seat, and a screw groove is opened at the center position of the lower end of the buffer seat.
[0011] As a further optimization scheme of the utility model, a support bracket is fixedly installed on the lower end of the mounting shaft, and the outer side of the support bracket is fixedly installed between the mounting grooves on the opposite side of the upper tank body and the lower tank body. The upper end of the mounting shaft is threaded in the screw groove, and the buffer seat is inserted through the mounting shaft and fixed at the upper position in the upper tank body. With the arrangement of the buffer seat, the upper tank body and the lower tank body can cooperate to play a role in high-pressure impact buffering for the incoming gas and effectively reduce the volume of the entire buffer.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model discloses a reactor with a circulation pump and a constant temperature heating system, which utilizes a buffer, namely, the buffer is composed of an upper tank body, a lower tank body, a pressure discharge pipe, a pressure relief valve, a buffer seat, an exhaust pipe A, an exhaust pipe B, an electromagnetic valve and other components, and can buffer the pressurized gas discharged from the reactor, and cooperate with the circulation pump to circulate, so that the gas that has not completely reacted can re-enter the reactor from the bottom of the reactor to react with the medium, thereby preventing waste of resources, and the pressure relief valve and the electromagnetic valve can play a role in pressure regulation and later emptying of the entire buffer. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the buffer of the utility model;
[0016] Figure 3 This is a cross-sectional view of the buffer structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the connection structure between the buffer seat, the mounting shaft and the support bracket of the utility model.
[0018] In the figure: 1. Reactor; 2. Equipment platform; 3. Stirring assembly; 4. Heat medium pipe; 5. Circulation pump; 6. Buffer; 7. Upper tank body; 8. Lower tank body; 9. Pressure discharge pipe; 10. Pressure relief valve; 11. Connecting pipe A; 12. Connecting pipe B; 13. Buffer seat; 14. Mounting shaft; 15. Lower end pipe A; 16. Upper end pipe; 17. Lower end pipe B; 18. Exhaust pipe A; 19. Exhaust pipe B; 20. Solenoid valve; 21. Mounting groove; 22. Support frame; 23. Screw groove; 24. Support frame. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1-Figure 4As shown, the utility model provides a reactor with a circulation pump and a constant temperature heating system, comprising a reactor 1, an equipment platform 2, and a circulation pump 5. The reactor 1 is fixedly installed on the ground and placed on one side of the equipment platform 2. A stirring assembly 3 is fixedly installed on the upper end of the reactor 1, and the stirring assembly 3 is electrically connected to an external main controller through a cable. Two heat medium pipes 4 are also fixedly installed on the outside of the reactor 1, and the two heat medium pipes 4 are respectively connected to one end of an external delivery pump and one end of a heater. The air port at the upper end of the reactor 1 is connected to the circulation pump 5 through a buffer 6, and the circulation pump 5 is also electrically connected to the external main controller through a cable. The buffer 6 comprises an upper tank body 7 and a lower tank body 8. A pressure discharge pipe 9 is fixedly installed on the outside of the upper tank body 7, and a pressure relief valve 10 is fixedly installed on the upper end of the pressure discharge pipe 9. A connecting pipe A11 is fixedly installed on one end of the pressure relief valve 10, and a connecting pipe B12 is fixedly installed on the outside of the connecting pipe A11. A buffer seat 13 is arranged at the upper position in the upper tank body 7, and the buffer seat 13 is fixedly installed in the upper tank body 7 through a mounting shaft 14.
[0021] like Figure 2-Figure 3 As shown, an upper end pipe 16 is fixedly installed at the center of the upper end of the upper tank body 7, a mounting groove 21 is opened at the lower end of the upper tank body 7, and a mounting groove 21 is also opened at the upper end of the lower tank body 8. The upper tank body 7 and the lower tank body 8 are fixedly connected by a flange, and a lower end pipe A15 is fixedly installed at the center of the lower end of the lower tank body 8, and a lower end pipe B17 is fixedly installed at the lower end of the lower end pipe A15. An exhaust pipe A18 is fixedly installed on the outer side of the lower end pipe B17. The upper end pipe 16 is installed at the upper end of the upper tank body 7 and the lower end pipe A15 is installed at the lower end of the lower tank body 8. The entire buffer 6 is now connected to the reactor 1 and the circulating pump 5 through a pipeline. An exhaust pipe B19 is fixedly installed at one end of the connecting pipe B12. The exhaust pipe A18 and the exhaust pipe B19 are fixedly connected through a solenoid valve 20. The solenoid valve 20 is electrically connected to an external main controller through a cable. Through the arrangement of the exhaust pipe A18, the exhaust pipe B19 and the solenoid valve 20, after the production of the reactor 1 is completed, the excess gas in the buffer 6 can be quickly discharged, and the residual impurities in the buffer 6 can be discharged by using the gas pressure;
[0022] like Figure 3-Figure 4 As shown, the buffer seat 13 is hemispherical, and a support frame 22 is fixedly installed on the outside of the buffer seat 13. A screw groove 23 is opened at the center position of the lower end of the buffer seat 13, and a support frame 24 is fixedly installed on the lower end of the mounting shaft 14. The outer side of the support frame 24 is fixedly installed between the mounting grooves 21 on the opposite side of the upper tank body 7 and the lower tank body 8. The upper end of the mounting shaft 14 is threadedly connected in the screw groove 23, and the buffer seat 13 is inserted and fixed at the upper position in the upper tank body 7 through the mounting shaft 14. With the arrangement of the buffer seat 13, the upper tank body 7 and the lower tank body 8 can cooperate to play a role in high-pressure impact buffering for the incoming gas, and effectively reduce the volume of the entire buffer 6.
[0023] It should be noted that the utility model is a reactor with a circulation pump and a constant temperature heating system. When in use, firstly, the upper end pipe 16 is connected to the circulation outlet corresponding to the upper end of the reactor 1 through a pipeline, and the lower end pipe B17 is connected to the input end of the circulation pump 5, and then, the output end of the circulation pump 5 is connected to the circulation inlet at the lower end of the reactor 1 through a pipeline. When the medium in the reactor 1 reacts, part of the gas enters the upper tank body 7 and the lower tank body 8 through the pipeline, and the gas carrying impurities first impacts the buffer seat 13 for buffering, and then passes through the buffer seat 13 in sequence. It circulates to the reactor 1 through the lower end pipe A15, the lower end pipe B17 and the circulation pump 5. When the pressure in the upper tank body 7 and the lower tank body 8 is too high, it can be discharged with the help of the pressure relief valve 10 with a set pressure value to ensure the safe operation of the upper tank body 7 and the lower tank body 8. When the production of the reactor 1 is completed, the solenoid valve 20 can be started by an external controller to discharge the pressurized gas in the upper tank body 7 and the lower tank body 8 through the exhaust pipe A18, the exhaust pipe B19 and the connecting pipe B12 and the connecting pipe A11, and the pressurized gas in the upper tank body 7 and the lower tank body 8 can be used to flush out the remaining impurities.
[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A reactor with a circulation pump and a constant temperature heating system, comprising a reactor (1), an equipment platform (2), and a circulation pump (5), characterized in that: The reactor (1) is fixedly mounted on the ground and placed on one side of the equipment platform (2); a stirring assembly (3) is fixedly mounted on the upper end of the reactor (1); the stirring assembly (3) is electrically connected to an external main controller via a cable; two heat medium pipes (4) are also fixedly mounted on the outer side of the reactor (1); the two heat medium pipes (4) are respectively connected to one end of an external delivery pump and one end of a heater; an air port at the upper end of the reactor (1) is connected to a circulation pump (5) via a buffer (6); and the circulation pump (5) is also electrically connected to an external main controller via a cable; The buffer (6) comprises an upper tank body (7) and a lower tank body (8); a pressure discharge pipe (9) is fixedly mounted on the outer side of the upper tank body (7); a pressure relief valve (10) is fixedly mounted on the upper end of the pressure discharge pipe (9); a connecting pipe A (11) is fixedly mounted on one end of the pressure relief valve (10); a connecting pipe B (12) is fixedly mounted on the outer side of the connecting pipe A (11); a buffer seat (13) is arranged at an upper position inside the upper tank body (7); the buffer seat (13) is fixedly mounted inside the upper tank body (7) via a mounting shaft (14).
2. A reactor with a circulation pump and a constant temperature heating system according to claim 1, characterized in that: An upper end tube (16) is fixedly mounted at the center position of the upper end of the upper tank body (7), and a mounting groove (21) is provided at the lower end of the upper tank body (7).
3. A reactor with a circulation pump and a constant temperature heating system according to claim 2, characterized in that: The upper end of the lower tank body (8) is also provided with a mounting groove (21). The upper tank body (7) and the lower tank body (8) are fixedly connected via a flange. A lower end pipe A (15) is fixedly mounted at the center of the lower end of the lower tank body (8). A lower end pipe B (17) is fixedly mounted at the lower end of the lower end pipe A (15). An exhaust pipe A (18) is fixedly mounted on the outer side of the lower end pipe B (17).
4. A reactor with a circulation pump and a constant temperature heating system according to claim 3, characterized in that: An exhaust pipe B (19) is fixedly mounted on one end of the connecting pipe B (12); the exhaust pipe A (18) and the exhaust pipe B (19) are fixedly connected via a solenoid valve (20); and the solenoid valve (20) is electrically connected to an external main controller via a cable.
5. The reactor with a circulation pump and a constant temperature heating system according to claim 3, characterized in that: The buffer seat (13) is hemispherical, a support frame (22) is fixedly mounted on the outside of the buffer seat (13), and a screw groove (23) is provided at the center of the lower end of the buffer seat (13).
6. The reactor with a circulation pump and a constant temperature heating system according to claim 5, characterized in that: A support bracket (24) is fixedly mounted on the lower end of the mounting shaft (14), and the outer side of the support bracket (24) is fixedly mounted between the mounting grooves (21) on the opposite sides of the upper tank body (7) and the lower tank body (8). The upper end of the mounting shaft (14) is threadedly connected in the screw groove (23), and the buffer seat (13) is inserted through the mounting shaft (14) and fixed at an upper position in the upper tank body (7).
Citation Information
Patent Citations
Constant-temperature reaction kettle
CN209138600U
Cited By
Acid storage tank
CN120171936A