Roadbed stone crushing device for highway construction

By designing a roadbed gravel device for road construction including crushing, transportation and dust removal devices, the problems of dust pollution and inconvenience in the prior art are solved, and a safer and more efficient gravel treatment process is achieved.

CN222428121UActive Publication Date: 2025-02-07ZHUHAI SHICHENG CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420995254.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-07
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing roadbed gravel device will generate a lot of dust during use, resulting in environmental pollution and health risks. At the same time, the hopper is designed to be inconvenient for operation, which increases the workload of staff.

Method used

A roadbed gravel device for road construction including crushing devices, transportation devices and dust removal devices is designed. The crushing device rotates the stone by driving the rotary shaft and crushing roller through the motor, the transport device drives the driving wheel and driven wheel through the transmission belt and the motor, and the dust removal device reduces dust generation through the fan and the atomizing nozzle.

Benefits of technology

It effectively reduces the generation and spread of dust, improves the quality of the working environment, reduces the health risks of staff, and reduces the operational difficulty and workload of staff by optimizing feed and discharge design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roadbed stone crushing device for highway construction, which belongs to the technical field of building equipment and comprises a crushing device, a transportation device and a dust removal device, the dust removal device comprises a dust collection cover arranged between crushing rollers, and one end of the dust collection cover is connected with a fan through an exhaust pipe. A dust collecting box is installed at the bottom of the draught fan, a water inlet pipe is installed at the top of the stone crushing bin, a plurality of atomizing nozzles are installed on the inner side of the water inlet pipe, and a threaded connector pipe is installed on one side of the water inlet pipe. A water pump water outlet pipe is connected through a threaded connector pipe, water in a water bucket is pumped into a water inlet pipe by starting a water pump, crushed stones are sprayed through an atomizing nozzle installed on the water inlet pipe, and dust of the crushed stones can be effectively reduced through cooperation of a fan and the water pump, so that the quality of the working environment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction equipment, in particular to a roadbed stone crushing device for highway construction. Background Art

[0002] During the construction of the road, it is necessary to lay gravel to strengthen the road. Generally, large gravel requires a crushing device. Stone crusher is suitable for crushing and shaping soft, medium-hard and extremely hard materials. It is widely used in various ores, cement, refractory materials, bauxite clinker, corundum and various metallurgical slags.

[0003] Among them, a stone crushing device for highway roadbed construction disclosed in application number CN201920481134.8 is also an increasingly mature technology. The staff rotates the handle to drive the screw to rotate. Since the screw is threadedly connected to the inner wall of the shell, the screw is prompted to move outward under the action of the rotational force of its own outer wall thread, and under the limiting action of the slider, the screw drives the U-shaped plate to move left and right, and drives the right crushing roller to move left and right through the third rotating shaft, thereby changing the distance between the left and right crushing rollers, so that the staff can adjust the crushing degree of the highway roadbed construction stones according to needs, without the need for secondary crushing, thereby improving processing efficiency.

[0004] A dust removal crusher disclosed in CN202120027027.5 is retrieved and is also an increasingly mature technology. When the crusher is working, the water pump is started so that the water in the clean water tank is continuously supplied to the water inlet pipe, so that the atomizing nozzle sprays in the dust collecting box; at the same time, the exhaust fan is started so that the dust-containing gas at the feed port and the discharge port is sucked into the intake pipe, and then flows into the wet dust removal box for spraying and dust removal, which has the effect of improving the dust pollution generated during the crusher processing.

[0005] However, the above two types of devices still have the following defects in actual use:

[0006] 1. The crushing device will generate a large amount of dust during the crushing process, which will cause damage to the health of workers and cause environmental pollution;

[0007] 2. The feed hopper of the stone crusher is relatively high, which makes it inconvenient for the staff to pour the crushed stones to be crushed into the feed hopper, and manual pouring increases the workload of the staff. Utility Model Content

[0008] The utility model aims to provide a roadbed stone crushing device for highway construction, so as to solve the problems of environmental pollution and increased workload of workers raised by the above-mentioned background technology.

[0009] The embodiment of the utility model provides a roadbed stone crushing device for highway construction, including a crushing device, a transportation device and a dust removal device;

[0010] The crushing device comprises two rotating shafts, each of which is provided with a crushing roller on the outside, and the two crushing rollers are subjected to interference fit transmission, and a box is provided on the outside of the two crushing rollers, and the box is a hollow structure, and mounting plates are provided on both sides of the box to fit with the crushing rollers in a gap, and the rotating shaft passes through both ends of the box, and one end of the rotating shaft is connected to a motor, and the end of the rotating shaft away from the motor is provided with a main gear meshing with a transmission slave gear, and a limiting ring is provided on the outside of the main gear and the slave gear;

[0011] The transport device includes obliquely installed guardrails on both sides, a driving wheel is inserted into one end of the guardrail close to the box, the driving wheel is connected to the driven wheel through a transmission belt, driving plates are evenly arranged on the outside of the transmission belt, a cushion block is installed at the bottom of the guardrail, a gravel bin is fixedly connected to the outer side of the bottom of the guardrail, the driving wheel is located on one side of the guardrail and a first transmission wheel is installed, the first transmission wheel is connected to the second transmission wheel through a belt, and the second transmission wheel is located in the middle of the transmission shaft of the motor.

[0012] In this embodiment, the motor drives the rotating shaft to rotate, and the main gear at the other end of the rotating shaft meshes with the transmission slave gear, so that the two crushing rollers rotate to crush the gravel.

[0013] In one embodiment of the utility model, the dust removal device includes a dust collecting hood installed between crushing rollers near one end of the motor, one end of the dust collecting hood is connected to a fan through an exhaust pipe, the exhaust pipe is inserted through a box body, a dust collecting box is installed at the bottom of the fan, a water inlet pipe is installed at the top of the gravel bin, a plurality of atomizing nozzles are installed on the inner side of the water inlet pipe, and a threaded interface pipe is installed on one side of the water inlet pipe.

[0014] In this solution, the fan extracts the dust from the inside of the dust hood, and finally stores the dust in the dust box through the exhaust pipe and the fan. When the transport device is operating, the water pump outlet pipe is connected through the threaded interface pipe, and the water in the bucket is pumped into the water inlet pipe by starting the water pump. The gravel is sprayed through the atomizing nozzle installed in the water inlet pipe to reduce the dust generated when the gravel is crushed.

[0015] In one embodiment of the utility model, a matching feed hopper is installed on the top of the box body, the feed hopper is located at one end of the transport device and has a rectangular groove, and a discharge hopper is installed obliquely at the bottom of the box body.

[0016] In this solution, the feed hopper prevents the gravel from jumping out and causing injury, and the staff places the mobile vehicle loaded with gravel at the bottom of the discharge hopper, and the crushed gravel automatically slides into the interior of the mobile vehicle through the discharge hopper.

[0017] In one embodiment of the utility model, the transport device is located on one side of the rectangular groove, the bottom of the motor is fixed to the surface of the work table by screws, the motor is installed on one side of the box and fixed by a pin shaft, and the rotating shaft is located at one end of the driving wheel and is located on the outside of the box and is equipped with a fixed bearing.

[0018] In this solution, the electric motor and the motor are fixed by screws and pins, and the fixed bearing can make the rotation of the shaft more stable, reduce the probability of failure of the device, and also extend the service life of the device.

[0019] In one embodiment of the utility model, the box body is located on the top of the work table, and the work table is provided with a matching discharge port at a corresponding position of the box body. The top of the discharge hopper is fixedly connected to the bottom of the work table by connecting columns on all sides, and a base plate is installed at the bottom of the work table.

[0020] In this solution, the structure is stabilized by being fixedly connected to the bottom of the work table through connecting columns, and the bottom plate supports the work table and the transport device.

[0021] In one embodiment of the utility model, a switch panel is installed on the top of the base plate, and a motor switch and a fan switch are installed on the top of the switch panel. The motor switch is electrically connected to the motor and the motor, the fan switch is electrically connected to the fan, and the switch terminal of the switch panel is electrically connected to an external power supply.

[0022] In this solution, the switch panel 223 is provided with a separate switch for each electrical device to protect the safety of the staff, thereby providing effective protection for the device.

[0023] Compared with the prior art, the beneficial effects of the utility model are:

[0024] 1. By starting the fan, the dust inside the dust hood is extracted, and the dust is finally stored in the dust box through the exhaust pipe and the fan, which not only reduces environmental pollution, but also reduces the inhalation of dust by the staff. When the transport device is in operation, the water pump outlet pipe is connected through the threaded interface pipe, and the water in the bucket is pumped into the water inlet pipe by starting the water pump. The gravel is sprayed through the atomizing nozzle installed on the water inlet pipe to reduce the dust generated when the gravel is crushed. The coordination of the fan and the water pump can effectively reduce the dust of the gravel, thereby improving the quality of the working environment;

[0025] 2. By starting the motor, the second transmission wheel is driven to rotate, and the second transmission wheel drives the first transmission wheel to rotate through the belt, so that the driving wheel rotates. The driving wheel is connected to the driven wheel through the transmission belt, so that the larger gravel inside the gravel bin is transmitted to the inside of the feed hopper through the driving plate of the transmission belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 It is a structural schematic diagram of the utility model;

[0028] Figure 2 This is a schematic diagram of the structure of the crushing device of the utility model;

[0029] Figure 3 It is a schematic diagram of the blasting structure of the transportation device of the utility model;

[0030] Figure 4 It is a structural schematic diagram of a work table of the utility model.

[0031] In the figure: 100, crushing device; 110, rotating shaft; 111, crushing roller; 112, box; 113, mounting plate; 114, motor; 115, main gear; 116, slave gear; 117, feed hopper; 118, discharge hopper; 200, transportation device; 210, guardrail; 211, driving wheel; 212, transmission belt; 213, driven wheel; 214, driving plate; 215, crushing bin; 216, first transmission wheel; 217, belt; 218, second transmission wheel; 219, motor; 220, work table; 221, discharge port; 222, bottom plate; 223, switch panel; 300, dust removal device; 310, dust hood; 311, exhaust pipe; 312, fan; 313, dust box; 314, water inlet pipe; 315, atomizing nozzle. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example

[0034] See also Figure 1-4, the utility model provides a technical solution: a roadbed stone crushing device for highway construction, including a crushing device 100, a transportation device 200 and a dust removal device 300;

[0035] For details, please refer to Figure 2 The crushing device 100 includes two rotating shafts 110, and crushing rollers 111 are installed on the outside of the rotating shafts 110. The two crushing rollers 111 are transmitted by interference fit. A box 112 is installed on the outside of the two crushing rollers 111. The box 112 has a hollow structure. Both sides of the box 112 are equipped with mounting plates 113 that are gap-fitted with the crushing rollers 111. The rotating shaft 110 passes through both ends of the box 112. One end of the rotating shaft 110 is connected to a motor 114. A main gear 115 is installed on the end of the rotating shaft 110 away from the motor 114 to mesh with a transmission slave gear 116. A limiting ring is installed on the outside of the main gear 115 and the slave gear 116 on the rotating shaft 110.

[0036] In a specific embodiment, please refer to 2, the motor 114 is started, driving the rotating shaft 110 to rotate, and the main gear 115 at the other end of the rotating shaft 110 engages with the transmission slave gear 116, thereby rotating the two crushing rollers 111, and the mounting plate 113 allows the crushed stones to pass through the two crushing rollers 111 for crushing, preventing larger crushed stones from falling.

[0037] See also Figure 3 The transport device 200 includes obliquely installed guardrails 210 on both sides, a driving wheel 211 is inserted into one end of the guardrail 210 close to the box 112, the driving wheel 211 is connected to a driven wheel 213 through a transmission belt 212, driving plates 214 are evenly arranged on the outside of the transmission belt 212, a cushion block is installed at the bottom of the guardrail 210, a gravel bin 215 is fixedly connected to the outer side of the bottom of the guardrail 210, the driving wheel 211 is located on one side of the guardrail 210 and is installed with a first transmission wheel 216, the first transmission wheel 216 is connected to a second transmission wheel 218 through a belt 217, and the second transmission wheel 218 is located in the middle of the transmission shaft of the motor 219.

[0038] In a specific embodiment, please refer to 3, the motor 219 is started to drive the second transmission wheel 218 to rotate, and the second transmission wheel 218 drives the first transmission wheel 216 to rotate through the belt 217, so that the driving wheel 211 rotates, and the driving wheel 211 is connected to the driven wheel 213 through the transmission belt 212, so that the larger gravel inside the gravel bin 215 is transported to the inside of the feed hopper 117 through the driving plate 214 of the transmission belt 212, and the cushion block ensures the stable installation of the transport device 200 and the bottom plate 222.

[0039] See also Figure 1The dust removal device 300 includes a dust collecting hood 310 installed between the crushing rollers 111 near one end of the motor 114, one end of the dust collecting hood 310 is connected to a fan 312 through an exhaust pipe 311, the exhaust pipe 311 penetrates the box body 112, a dust collecting box 313 is installed at the bottom of the fan 312, a water inlet pipe 314 is installed at the top of the gravel bin 215, a plurality of atomizing nozzles 315 are installed on the inner side of the water inlet pipe 314, and a threaded interface pipe is installed on one side of the water inlet pipe 314.

[0040] In a specific embodiment, please refer to 1, the fan 312 is started to extract the dust inside the dust hood 310 box 112, and the dust is finally stored in the dust box 313 through the exhaust pipe 311 and the fan 312, which not only reduces environmental pollution, but also reduces the inhalation of dust by the staff. When the transportation device 200 is in operation, the water pump outlet pipe is connected through the threaded interface pipe, and the water in the water bucket is pumped into the water inlet pipe 314 by starting the water pump. The gravel is sprayed through the atomizing nozzle 315 installed in the water inlet pipe 314 to reduce the dust generated when the gravel is crushed. Through the cooperation of the fan 312 and the water pump, the dust of the gravel can be effectively reduced, thereby improving the quality of the working environment.

[0041] See also Figure 1 and Figure 4 A matching feed hopper 117 is installed on the top of the box body 112. The feed hopper 117 is located at one end of the transport device 200 and has a rectangular groove. A discharge hopper 118 is installed at an angle at the bottom of the box body 112.

[0042] In a specific embodiment, please refer to Figure 1 and Figure 4 The feed hopper 117 prevents the transmission belt 212 from dropping the crushed stones onto the crushing roller 111, causing the crushed stones to bounce out and cause injury. The rectangular groove facilitates the installation of the transport device 200. The staff places the mobile vehicle loaded with crushed stones at the bottom of the discharge hopper 118, and the crushed stones automatically slide into the interior of the mobile vehicle through the discharge hopper 118.

[0043] See also Figure 1 and Figure 2 The transport device 200 is located on one side of the rectangular groove, the bottom of the motor 114 is fixed to the surface of the work table 220 by screws, the motor 219 is installed on one side of the box 112 and fixed by a pin shaft, and the rotating shaft 110 is located at one end of the driving wheel 211 and is located on the outside of the box 112 and is equipped with a fixed bearing.

[0044] In a specific embodiment, please refer to Figure 1 and Figure 2The motor 114 and the motor 219 are fixed by screws and pins to prevent the vibration of the device during use and the loosening of the motor 114 and the motor 219. The fixed bearings can reduce friction, support the rotating shaft 110, and make the rotating shaft 110 rotate more smoothly, thereby reducing the probability of failure of the device and extending the service life of the device.

[0045] See also Figure 1 The box body 112 is located on the top of the work table 220, and the work table 220 is located at a corresponding position of the box body 112 and is provided with a matching discharge port 221. The top of the discharge hopper 118 is fixedly connected to the bottom of the work table 220 by connecting columns, and a base plate 222 is installed at the bottom of the work table 220.

[0046] In a specific embodiment, please refer to 1, the discharge port 221 is convenient for crushed gravel to fall into the discharge hopper 118, and is fixedly connected to the bottom of the work table 220 through a connecting column to increase the stability of the structure, and the bottom plate 222 supports the work table 220 and the transportation device 200.

[0047] See also Figure 4 A switch panel 223 is installed on the top of the base plate 222, and a motor switch and a fan switch are installed on the top of the switch panel 223. The motor switch is electrically connected to the motor 114 and the motor 219, the fan switch is electrically connected to the fan, and the switch terminal of the switch panel 223 is electrically connected to the external power supply.

[0048] In a specific embodiment, please refer to 4, the switch panel 223 is provided for the safety of the staff, and a separate switch is provided for each electrical device to effectively protect the device.

[0049] The utility model provides a roadbed stone crushing device for highway construction, which is specifically used as follows:

[0050] Before use: the staff first places the mobile vehicle loaded with gravel at the bottom of the discharge hopper 118, connects the threaded interface pipe to the water pump outlet pipe, places the water pump inside the collection barrel, opens the switch panel 223, and then turns on the motor switch and the fan switch in sequence;

[0051] In use: the staff pours the crushed stones to be crushed into the crushed stone bin 215, and drives the second transmission wheel 218 to rotate through the motor 219, and the second transmission wheel 218 drives the first transmission wheel 216 to rotate through the belt 217, so that the driving wheel 211 rotates, and the driving wheel 211 is connected to the driven wheel 213 through the transmission belt 212, so that the larger crushed stones in the crushed stone bin 215 are transmitted to the inside of the feed hopper 117 through the driving plate 214 of the transmission belt 212. At the same time, the water pump draws water in the water bucket into the inside of the water inlet pipe 314, and the water inlet pipe 314 is installed. The atomizing nozzle 315 sprays the gravel to reduce the dust generated when the gravel is crushed. The gravel enters the crushing roller 111, and the motor 114 drives the rotating shaft 110 to rotate. The main gear 115 at the other end of the rotating shaft 110 engages with the transmission slave gear 116, so that the two crushing rollers 111 rotate to crush the gravel. During the crushing, the fan 312 is started to extract the dust from the dust collecting hood 310 box 112, and finally the dust is stored in the dust collecting box 313 through the exhaust pipe 311 and the fan 312, which not only reduces environmental pollution, but also reduces the inhalation of dust by the staff.

[0052] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A roadbed stone crushing device for highway construction, characterized in that: include: A crushing device (100), a transport device (200) and a dust removal device (300); The crushing device (100) comprises two rotating shafts (110), each of which is provided with a crushing roller (111) on its outside, and the two crushing rollers (111) are subjected to interference fit transmission, and a box (112) is provided on the outside of the two crushing rollers (111), and the box (112) is of a hollow structure, and mounting plates (113) are provided on both sides of the box (112) to be clearance-fitted with the crushing rollers (111), and the rotating shaft (110) passes through both ends of the box (112), and one end of the rotating shaft (110) is connected to a motor (114), and a main gear (115) is provided on the end of the rotating shaft (110) away from the motor (114) to mesh with a transmission slave gear (116), and a limiting ring is provided on the outside of the main gear (115) and the slave gear (116) of the rotating shaft (110); The transport device (200) comprises obliquely installed guardrails (210) on both sides, a driving wheel (211) is inserted into one end of the guardrail (210) close to the box body (112), the driving wheel (211) is connected to a driven wheel (213) via a transmission belt (212), driving plates (214) are evenly arranged outside the transmission belt (212), a cushion block is installed at the bottom of the guardrail (210), a gravel bin (215) is fixedly connected to the outer side of the bottom of the guardrail (210), the driving wheel (211) is located on one side of the guardrail (210) and is installed with a first transmission wheel (216), the first transmission wheel (216) is connected to a second transmission wheel (218) via a belt (217), and the second transmission wheel (218) is located in the middle of the transmission shaft of the motor (219).

2. A roadbed stone crushing device for highway construction according to claim 1, characterized in that: The dust removal device (300) comprises a dust collecting hood (310) installed between the crushing rollers (111) near one end of the motor (114); one end of the dust collecting hood (310) is connected to a fan (312) through an exhaust pipe (311); the exhaust pipe (311) penetrates the box (112); a dust collecting box (313) is installed at the bottom of the fan (312); a water inlet pipe (314) is installed at the top of the crushed stone bin (215); a plurality of atomizing nozzles (315) are installed on the inner side of the water inlet pipe (314); and a threaded interface pipe is installed on one side of the water inlet pipe (314).

3. A roadbed stone crushing device for highway construction according to claim 1, characterized in that: A matching feed hopper (117) is installed on the top of the box body (112), and the feed hopper (117) is located at one end of the transport device (200) and has a rectangular groove. A discharge hopper (118) is installed obliquely at the bottom of the box body (112).

4. A roadbed stone crushing device for highway construction according to claim 1, characterized in that: The transport device (200) is located on one side of the rectangular groove, the bottom of the motor (114) is fixed to the surface of the work table (220) by screws, the motor (219) is installed on one side of the box (112) and fixed by a pin shaft, and the rotating shaft (110) is located on one end of the driving wheel (211) and is located on the outside of the box (112) and is equipped with a fixed bearing.

5. A roadbed stone crushing device for highway construction according to claim 3, characterized in that: The box body (112) is located on the top of the work table (220), and the work table (220) is provided with a matching discharge port (221) at a corresponding position of the box body (112). The top of the discharge hopper (118) is fixedly connected to the bottom of the work table (220) via connecting columns, and a base plate (222) is installed at the bottom of the work table (220).

6. A roadbed stone crushing device for highway construction according to claim 5, characterized in that: A switch panel (223) is installed on the top of the base plate (222), and a motor switch and a fan switch are installed on the top of the switch panel (223). The motor switch is electrically connected to the motor (114) and the motor (219), and the fan switch is electrically connected to the fan. The switch terminal of the switch panel (223) is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Stone crushing device for highway subgrade construction

    CN210058399U

  • Dedusting stone crusher

    CN214390302U