Multi-station screw machining equipment

By designing multi-station screw processing equipment, using chamfered cylinders, external thread forming cylinders, thread detection cylinders and side plane angle-shaped clamping jaws to simultaneously perform different processes, the problem of slow screw processing speed in the prior art is solved. More efficient screw machining is achieved.

CN222429480UActive Publication Date: 2025-02-07XIAMEN HEDING PRECISION MFG CO LTD
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Patent Information

Application Number
CN202420946669.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-07
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

When the existing screw processing equipment opens external threads to the screw rod, it needs to switch multiple cutting heads, resulting in slow processing speed and unable to effectively improve screw processing efficiency.

Method used

A multi-station screw processing equipment is designed, including chamfering cylinder, external thread forming cylinder, thread detection cylinder and side plane angle-shaped clamping jaws. The processing of different processes is carried out simultaneously through multiple stations to improve processing efficiency.

Benefits of technology

By performing different processes at the same time by multiple stations, the efficiency of screw processing is significantly improved, and the problem of slow processing speed caused by frequent cutting head switching in the prior art is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of screw machining, and particularly relates to multi-station screw machining equipment which comprises a vibration feeding disc and a machine frame, the machine frame is located on one side of the vibration feeding disc, a rotary disc is rotatably arranged on the surface of the machine frame, limiting grooves are formed in the surface of the outer wall of the rotary disc at equal intervals, and a lifting disc is movably arranged above the rotary disc. A transmission rod is arranged at the position, corresponding to the limiting groove, of the lower surface of the lifting disc, a chamfering barrel, an external thread forming barrel, a thread detection barrel and a side plane included angle shaping clamping jaw are sequentially and movably connected to the bottom of the transmission rod, a fixing support is welded to the side wall of the rack, and a telescopic air cylinder is installed at one end of the transverse edge of the fixing support; the end of a piston rod of the telescopic air cylinder is connected with the upper surface of the lifting disc. The chamfering cylinder, the external thread forming cylinder, the thread detection cylinder and the side plane included angle shaping clamping jaw are used for machining screws at the same time, the screws are machined through different working procedures at the same time through multiple stations, and the machining efficiency of the screws can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of screw processing, in particular to multi-station screw processing equipment. Background Art

[0002] Screws are tools that use the physical and mathematical principles of the circular rotation of the inclined surface of an object and the friction force to gradually tighten objects and parts. The surface of the screw is provided with threads, and a screw processing device is required to open a thread groove on the screw rod. Patent search found that the publication number: CN116277824A discloses an automatic screw processing device. Through a lubrication box, a lubrication tube and a connecting hose, the lubricating oil is transported from the connecting hose to the lubrication tube through an extraction pump, and the lubricating oil enters the groove tube. As the lubricating oil continues to increase, the groove tube moves, which will drive the magnetic sliding block to move together. Because the lubricating oil contains an indefinite amount of oil residue, and because of the gravity of the oil residue itself, the oil residue will fall into the groove tube and the inner wall of the tube cavity. When the oil residue is too much, it will cause blockage to the oil seepage hole. During the movement of the groove tube, the rubber tube at the bottom of the groove tube will clean the inner wall of the tube cavity, clean up the oil residue blocking the surface of the oil seepage hole, improve the lubrication quality, thereby improving the service life and accuracy of the positioning pin, and also improve the mold clamping accuracy, and improve the quality of subsequent screw production.

[0003] When existing screw processing equipment is used to open external threads on a screw rod, it is necessary to switch between multiple cutter heads to process the screw rod in order to form external threads, chamfers, and side plane angles on the screw rod. Switching of cutter heads wastes a lot of time, resulting in a slow processing speed for the screws. In order to solve the above problems, a multi-station screw processing equipment is proposed in the present application. Utility Model Content

[0004] (I) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes a multi-station screw processing equipment, in which a chamfering cylinder, an external thread forming cylinder, a thread detection cylinder, and a side plane angle forming jaw are used to process the screws at the same time. By performing different processes on the screws at multiple stations at the same time, the processing efficiency of the screws can be improved to solve the problems raised in the background technology.

[0006] (II) Technical solution

[0007] In order to solve the above technical problems, the utility model provides a multi-station screw processing equipment, including a vibrating loading tray and a frame, wherein the frame is located on one side of the vibrating loading tray;

[0008] A turntable is rotatably arranged on the surface of the frame, and limiting grooves are equidistantly arranged on the outer wall surface of the turntable;

[0009] A lifting plate is movably arranged above the rotating plate, a transmission rod is arranged at a position corresponding to the limit groove on the lower surface of the lifting plate, and a chamfering cylinder, an external thread forming cylinder, a thread detection cylinder and a side plane angle shaping clamp are movably connected to the bottom of the transmission rod in sequence;

[0010] A fixed bracket is welded to the side wall of the frame, a telescopic cylinder is installed at one end of the horizontal side of the fixed bracket, and the piston rod end of the telescopic cylinder is connected to the upper surface of the lifting plate.

[0011] Preferably, a servo motor is installed on the bottom surface of the frame, a power output end of the servo motor passes through the bottom cavity wall of the frame, and the power output end of the servo motor is transmission-connected to the turntable; a discharge port is opened on the surface of the frame.

[0012] Preferably, a gear ring is rotatably provided on the inner wall of the lifting plate, a driving motor is installed on the upper surface of the lifting plate, a driving gear is connected to the power output end of the driving motor, and the driving gear is meshed and connected with the gear ring.

[0013] Preferably, the gear ring is equidistantly meshed with a plurality of sets of driven gears, and the driven gears are respectively connected to the transmission rods at the top of the chamfering cylinder, the external thread forming cylinder and the thread detection cylinder.

[0014] Preferably, the top of the side plane angle shaping clamp is fixedly welded to the lower surface of the lifting plate through a transmission rod.

[0015] Preferably, the chamfering tube, the external thread forming tube, the thread detection tube, and the top surfaces of the side plane angle shaping jaws are all welded with plug-in rods, and the bottom surface of the transmission rod is provided with corresponding grooves, and the plug-in rods are plugged into the corresponding grooves.

[0016] Preferably, the surfaces of the plug-in rod and the transmission rod are provided with plug-in grooves, a positioning pin is movably inserted into the inner cavity of the plug-in groove, a locking bolt is threadedly connected to the surface of the positioning pin, and the end of the locking bolt is threadedly connected to the inner wall of the transmission rod.

[0017] The above technical solution of the utility model has the following beneficial technical effects:

[0018] 1. In the utility model, the chamfering tube can chamfer the top of the screw, the external thread forming tube can thread the surface of the screw, the inner wall of the thread detection tube is provided with a thread matching the screw thread, and the thread detection tube can be connected with the thread groove thread through the thread when rotating. If the thread detection tube rotates without jamming, it proves that the external thread is opened normally. After the driving motor rotates in the reverse direction, the chamfering tube, the external thread forming tube and the thread detection tube can be separated from the screw, and then the screw is squeezed by the side plane angle shaping jaws to achieve the shaping of the side plane angle of the screw. The screws can be processed in different processes at multiple stations at the same time, which can improve the processing efficiency of the screws.

[0019] 2. In the utility model, the tops of the chamfering tube, the external thread forming tube, the thread detection tube and the side plane angle shaping jaws are plugged into the corresponding grooves through the plug-in rod. After the plug-in grooves overlap, the positioning pin can be plugged into the plug-in groove, and the locking bolt is connected to the inner wall thread of the transmission rod. The chamfering tube, the external thread forming tube, the thread detection tube and the side plane angle shaping jaws can be quickly fixed, so that the chamfering tube, the external thread forming tube, the thread detection tube and the side plane angle shaping jaws can be quickly replaced when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a multi-station screw processing equipment of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a lifting plate of a multi-station screw processing equipment of the utility model;

[0022] Figure 3 This is a schematic diagram of the installation structure of a chamfering barrel of a multi-station screw processing equipment of the utility model;

[0023] Figure 4 This is a schematic diagram of the turntable drive structure of a multi-station screw processing equipment of the utility model;

[0024] Figure 5 This is a schematic diagram of the disassembled structure of the chamfered tube splicing of a multi-station screw processing device of the utility model.

[0025] Reference numerals:

[0026] 1. Vibrating loading plate; 2. Frame; 3. Turntable; 4. Limiting groove; 5. Discharge port; 6. Servo motor; 7. Lifting plate; 8. Transmission rod; 9. Chamfering tube; 10. External thread forming tube; 11. Thread detection tube; 12. Side plane angle shaping jaws; 13. Fixed bracket; 14. Driving motor; 15. Driving gear; 16. Driven gear; 17. Gear ring; 18. Telescopic cylinder; 19. Plug rod; 20. Plug groove; 21. Positioning pin; 22. Locking bolt. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0028] like Figure 1-5As shown, a multi-station screw processing device proposed by the utility model comprises a vibrating loading tray 1 and a frame 2, wherein the frame 2 is located on one side of the vibrating loading tray 1;

[0029] A turntable 3 is rotatably disposed on the surface of the frame 2, and limiting grooves 4 are equidistantly provided on the outer wall surface of the turntable 3;

[0030] A lifting plate 7 is movably provided above the turntable 3, a transmission rod 8 is provided at the position of the lower surface of the lifting plate 7 corresponding to the position of the limiting groove 4, and a chamfering cylinder 9, an external thread forming cylinder 10, a thread detection cylinder 11 and a side plane angle shaping clamp 12 are movably connected to the bottom of the transmission rod 8 in sequence;

[0031] A fixing bracket 13 is welded to the side wall of the frame 2 , and a telescopic cylinder 18 is installed at one end of the horizontal side of the fixing bracket 13 , and the piston rod end of the telescopic cylinder 18 is connected to the upper surface of the lifting plate 7 .

[0032] It should be noted that the screws can be loaded by vibrating the loading plate 1, the screws are moved into the limit groove 4, the turntable 3 is driven by the servo motor 6 to rotate intermittently, the turntable 3 and the limit groove 4 are matched to drive the screws forward, the telescopic cylinder 18 pushes the lifting plate 7 down, the chamfering tube 9, the external thread forming tube 10 and the thread detection tube 11 are respectively plugged into the wire tube, the chamfering tube 9 can chamfer the top of the screw, the external thread forming tube 10 can open the thread on the surface of the screw, and the inner wall of the thread detection tube 11 is provided with a thread that matches the screw. The threads match the threads. The thread detection cylinder 11 can be connected to the thread groove thread through the thread when rotating. If the thread detection cylinder 11 rotates without jamming, it proves that the external thread is opened normally. After the driving motor 14 rotates in the opposite direction, the chamfering cylinder 9, the external thread forming cylinder 10 and the thread detection cylinder 11 can be separated from the screw. Then, the screw is squeezed by the side plane angle shaping jaw 12 to shape the side plane angle of the screw. By performing different processes on the screw at multiple stations at the same time, the processing efficiency of the screw can be improved.

[0033] In this embodiment, if Figure 1 and Figure 4 As shown, a servo motor 6 is installed on the bottom surface of the frame 2, the power output end of the servo motor 6 penetrates the bottom cavity wall of the frame 2, and the power output end of the servo motor 6 is transmission-connected to the turntable 3, and a discharge port 5 is opened on the surface of the frame 2.

[0034] It should be noted that the turntable 3 can be driven to rotate by the servo motor 6 , and the screws can be discharged through the discharge port 5 after processing.

[0035] In this embodiment, if Figure 2 and Figure 3As shown, the inner wall of the lifting plate 7 is rotatably provided with a gear ring 17, and the upper surface of the lifting plate 7 is installed with a driving motor 14, and the power output end of the driving motor 14 is connected to a driving gear 15, and the driving gear 15 is meshed and connected with the gear ring 17. In this embodiment, as shown in FIG. Figure 3 and Figure 4 As shown, the gear ring 17 is equidistantly meshed with a plurality of groups of driven gears 16, and the driven gears 16 are respectively connected to the transmission rods 8 at the tops of the chamfering tube 9, the external thread forming tube 10 and the thread detection tube 11, and the tops of the side plane angle shaping jaws 12 are fixedly welded to the lower surface of the lifting plate 7 through the transmission rods 8.

[0036] It should be noted that the driving motor 14 drives the gear ring 17 to rotate through the driving gear 15 , and the gear ring 17 can synchronously drive the chamfering cylinder 9 , the external thread forming cylinder 10 and the thread detection cylinder 11 to rotate through the driven gear 16 .

[0037] In this embodiment, if Figure 3 and Figure 5 As shown, the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11, and the top surfaces of the side plane angle shaping jaws 12 are all welded with a plug-in rod 19, and the bottom surface of the transmission rod 8 is provided with a corresponding groove, and the plug-in rod 19 is plugged into the corresponding groove. The plug-in groove 20 is provided on the surface of the plug-in rod 19 and the transmission rod 8, and a positioning pin 21 is movably plugged into the inner cavity of the plug-in groove 20, and a locking bolt 22 is threadedly connected to the surface of the positioning pin 21, and the end of the locking bolt 22 is threadedly connected to the inner wall of the transmission rod 8.

[0038] It should be noted that the tops of the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11 and the side plane angle forming jaws 12 are plugged into the corresponding grooves through the plug-in rod 19. After the plug-in grooves 20 overlap, the positioning pin 21 can be plugged into the plug-in grooves 20, and the locking bolt 22 is connected to the inner wall thread of the transmission rod 8, so that the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11 and the side plane angle forming jaws 12 can be quickly fixed, so that the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11 and the side plane angle forming jaws 12 can be quickly replaced when in use.

[0039] The working principle and use process of the utility model are as follows: the screws can be loaded by vibrating the loading plate 1, the screws are moved into the limiting groove 4, and the turntable 3 is driven by the servo motor 6 to rotate intermittently, and the screws can be driven forward by matching the turntable 3 and the limiting groove 4. After the screws are moved to the bottom of the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11 and the side plane angle shaping jaw 12 respectively, the telescopic cylinder 18 pushes the lifting plate 7 to descend, and the chamfering tube 9, the external thread forming tube 10 and the thread detection tube 11 are respectively plugged into the wire tube, and the driving motor 14 drives the gear ring 17 to rotate through the driving gear 15, and the gear ring 17 can synchronously drive the chamfering tube 9, the external thread forming tube 10 and the thread detection tube 11 to rotate through the driven gear 16, the chamfering tube 9 can chamfer the top of the screw, the external thread forming tube 10 can thread the surface of the screw, the inner wall of the thread detection tube 11 is provided with a thread matching the screw thread, and the thread detection tube 11 can be rotated through the thread and the opened screw The grooved threads are connected, and the thread detection cylinder 11 rotates without jamming, which proves that the external thread is opened normally. After the driving motor 14 rotates in the opposite direction, the chamfering cylinder 9, the external thread forming cylinder 10 and the thread detection cylinder 11 can be separated from the screw, and then the screw is squeezed by the side plane angle shaping jaw 12 to shape the side plane angle of the screw. The screw is processed in different processes at multiple stations at the same time, which can improve the processing efficiency of the screw. The chamfering cylinder 9, the external thread forming cylinder 10, the thread detection cylinder 11 are 1 and the top of the side plane angle shaping jaw 12 are plugged into the corresponding groove through the plug-in rod 19. After the plug-in groove 20 overlaps, the positioning pin 21 can be plugged into the plug-in groove 20. The locking bolt 22 is connected to the inner wall thread of the transmission rod 8, and the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11 and the side plane angle shaping jaw 12 can be quickly fixed, so that the chamfering tube 9, the external thread forming tube 10, the thread detection tube 11 and the side plane angle shaping jaw 12 can be quickly replaced when in use.

[0040] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims or the equivalent forms of such scope and boundaries.

Claims

1. A multi-station screw processing device, comprising a vibrating loading plate (1) and a frame (2), characterized in that: The frame (2) is located on one side of the vibrating loading tray (1); A rotating disc (3) is rotatably provided on the surface of the frame (2), and limiting grooves (4) are equidistantly provided on the outer wall surface of the rotating disc (3); A lifting plate (7) is movably provided above the rotating plate (3); a transmission rod (8) is provided on the lower surface of the lifting plate (7) at a position corresponding to the position of the limiting groove (4); a chamfering cylinder (9), an external thread forming cylinder (10), a thread detection cylinder (11) and a side plane angle shaping clamp (12) are movably connected to the bottom of the transmission rod (8) in sequence; A fixed bracket (13) is welded to the side wall of the frame (2), a telescopic cylinder (18) is installed at one end of the horizontal side of the fixed bracket (13), and the piston rod end of the telescopic cylinder (18) is connected to the upper surface of the lifting plate (7).

2. The multi-station screw processing equipment according to claim 1, characterized in that: A servo motor (6) is installed on the bottom surface of the frame (2), the power output end of the servo motor (6) penetrates the bottom cavity wall of the frame (2), and the power output end of the servo motor (6) is transmission-connected to the turntable (3). A discharge port (5) is provided on the surface of the frame (2).

3. The multi-station screw processing equipment according to claim 2, characterized in that: The inner wall of the lifting plate (7) is rotatably provided with a gear ring (17), and the upper surface of the lifting plate (7) is provided with a driving motor (14). The power output end of the driving motor (14) is connected to a driving gear (15), and the driving gear (15) is meshed and connected with the gear ring (17).

4. The multi-station screw processing equipment according to claim 3, characterized in that: The gear ring (17) is equidistantly meshed with a plurality of groups of driven gears (16), and the driven gears (16) are respectively connected to the transmission rods (8) at the tops of the chamfering cylinder (9), the external thread forming cylinder (10) and the thread detection cylinder (11).

5. The multi-station screw processing equipment according to claim 4, characterized in that: The top of the side plane angle shaping clamping claw (12) is fixedly welded to the lower surface of the lifting plate (7) via a transmission rod (8).

6. The multi-station screw processing equipment according to claim 1, characterized in that: The top surfaces of the chamfering tube (9), the external thread forming tube (10), the thread detection tube (11), and the side plane angle shaping clamp (12) are all welded with a plug-in rod (19), and the bottom surface of the transmission rod (8) is provided with a corresponding groove, and the plug-in rod (19) is plugged into the corresponding groove.

7. The multi-station screw processing equipment according to claim 6, characterized in that: The surfaces of the plug-in rod (19) and the transmission rod (8) are provided with a plug-in groove (20), a positioning pin (21) is movably inserted into the inner cavity of the plug-in groove (20), a locking bolt (22) is threadedly connected to the surface of the positioning pin (21), and the end of the locking bolt (22) is threadedly connected to the inner wall of the transmission rod (8).

Citation Information

Patent Citations

  • Automatic screw machining equipment

    CN116277824A