Surfacing welding machine convenient to move

By using a rotatable rotating frame and a rotatable and slidable clamping assembly in the welding machine, the problem of uneven manual operation during the movement and welding of the welding machine is solved, and the efficient and high-quality welding effect is achieved.

CN222429690UActive Publication Date: 2025-02-07WEIKELAI JIDONG WEAR TECH & ENG (TANGSHAN) CO LTD
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Patent Information

Application Number
CN202420790904.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-02-07
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

During the movement and welding process of existing welding machines, manual operations are prone to uneven movement speed and non-linear welding positions, resulting in a decrease in welding quality.

Method used

A surfacing machine is designed for easy movement, adopting a rotatable rotating frame and three sets of rotatable and slidable clamping components. The clamping components can clamp and rotate the workpiece to achieve welding in different directions.

Benefits of technology

Through automated clamping and rotation operations, welding efficiency and quality are improved, and the uncertainty of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of surfacing welding machines, in particular to a surfacing welding machine convenient to move, which comprises a bottom plate, two stand columns are arranged on the bottom plate, sliding rails are arranged at the tops of the stand columns, surfacing welding heads are arranged on the sliding rails in a sliding manner, universal wheels are arranged at four corners of the bottom plate, and the surfacing welding machine further comprises a rotating frame which is rotatably arranged on a vertical plate through a fixed rotating shaft. The three sets of clamping assemblies are distributed on the rotating frame in a circumferential array mode and used for clamping workpieces; according to the welding device, the rotatable rotating frame is arranged, the three sets of clamping assemblies are arranged on the rotating frame, the clamping assemblies can clamp workpieces, and during welding, the clamping assemblies are rotated, so that the workpieces are welded in different directions; and meanwhile, the clamping assembly on one side of the bottom can clamp the workpiece in advance, after the workpiece on the top is welded, the rotating frame can be driven, the newly-installed workpiece is rotated to the upper end, the welded workpiece is rotated to the other side for discharging, and the welding efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cladding machines, in particular to a cladding machine which is easy to move. Background Art

[0002] In steel production, continuous casting rollers are mainly used to keep the steel billets solidified. Under the effects of mechanical stress, thermal fatigue and metal wear caused by long-term use, the roller surface is oxidized and peeled off, which can easily cause cracks and breakage, posing problems with service life and safety hazards. In the prior art, surfacing is usually used to improve performance.

[0003] At present, when using a cladding welding machine, manual operation is required for welding. However, manual operation is prone to uneven movement speed. At the same time, when moving, the welding position is also prone to not being a straight line, resulting in the position that needs to be welded not being completely welded, thereby reducing the welding quality. Utility Model Content

[0004] The purpose of the utility model is to solve the above-mentioned shortcomings and provide a surfacing welding machine which is easy to move.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A mobile overlay welding machine comprises a bottom plate, two columns are arranged on the bottom plate, slide rails are arranged on the tops of the columns, a overlay welding head is slidably arranged on the slide rails, universal wheels are arranged at the four corners of the bottom plate, and further comprises:

[0007] The rotating frame is rotatably arranged on the vertical plate through a fixed rotating shaft;

[0008] Three groups of clamping components are distributed in a circular array on the rotating frame for clamping workpieces.

[0009] Furthermore, a movable plate is provided on one side of the clamping assembly, and the clamping assembly is rotatably connected to the movable plate. A supporting plate corresponding to the movable plate is provided on the rotating frame, and the movable plate is slidably connected to the supporting plate.

[0010] Furthermore, a movable groove is provided on the support plate, a slide rod is provided in the movable groove, and a second slide block which is sleeved on the slide rod is provided at the bottom of the movable plate.

[0011] Furthermore, the clamping assembly includes a backing plate rotatably connected to the movable plate, a pressure plate is arranged inside the backing plate, a push rod is inserted into the backing plate, and the push rod is connected to the pressure plate.

[0012] Furthermore, a transverse groove is provided on the bottom plate, a bidirectional threaded rod is rotatably arranged in the transverse groove, and a first sliding block which is sleeved on the bidirectional threaded rod is provided at the bottom of the vertical plate.

[0013] Furthermore, a loading rack is arranged on one side of the bottom plate, and a unloading rack is arranged on the other side of the bottom plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model is provided with a rotatable rotating frame, and three groups of rotatable and slidable clamping components are arranged on the rotating frame. The clamping components can clamp the workpiece. When welding, the workpiece can be welded in different orientations by rotating the clamping components. At the same time, the clamping components on one side of the bottom can pre-clamp the workpiece. After the welding of the top workpiece is completed, the rotating frame can be driven to rotate the newly installed workpiece to the upper end, and the welded workpiece can be rotated to the other side for unloading, which can improve the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the connection between the vertical plate and the bottom plate of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the rotating frame of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the clamping assembly of the utility model.

[0021] In the figure: 1, bottom plate; 11, bidirectional threaded rod; 2, column; 3, slide rail; 4, surfacing head; 5, universal wheel; 6, vertical plate; 61, first slider; 7, rotating frame; 71, fixed shaft; 72, support plate; 73, slide rod; 8, clamping assembly; 81, back plate; 82, pressure plate; 83, push rod; 9, movable plate; 91, second slider. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0024] Reference Figure 1-Figure 4 As shown, a mobile surfacing welding machine includes a bottom plate 1, two columns 2 are arranged on the bottom plate 1, a slide rail 3 is arranged on the top of the column 2, a surfacing welding head 4 is slidably arranged on the slide rail 3, and the surfacing welding head 4 itself has a lifting function. When welding is required, the surfacing welding head 4 is lowered to the surface of the workpiece, and universal wheels 5 are arranged at the four corners of the bottom plate 1. It also includes:

[0025] The rotating frame 7 is rotatably disposed on the vertical plate 6 via a fixed rotating shaft 71;

[0026] Three groups of clamping assemblies 8 are distributed in a circular array on the rotating frame 7. The rotating frame 7 is mainly provided with three fixed plates, and the spacing between the three fixed plates is the same. The clamping assemblies 8 are arranged on the fixed plates for clamping the workpieces.

[0027] A loading rack is provided on one side of the bottom plate 1, and a lifting mechanism may be provided on the loading rack, mainly for extending the workpiece upward into the clamping assembly 8, and a unloading rack is provided on the other side of the bottom plate 1 for receiving the workpiece after welding;

[0028] During welding, the first clamping assembly 8 first clamps the first workpiece from the loading rack, and then rotates upward to the top. At this time, the second clamping assembly 8 will also come to the loading rack for clamping. After welding of the first workpiece at the top is completed, it is rotated again, so that the first workpiece is rotated to the unloading rack for unloading, and the original second workpiece will also be rotated to the top for welding, and the third clamping assembly 8 is rotated to the loading rack for loading, and this is repeated. Compared with the traditional single chuck, loading and unloading can be completed during the welding process, which saves loading and unloading time and improves welding efficiency.

[0029] In one embodiment, a movable plate 9 is provided on one side of the clamping assembly 8, and the clamping assembly 8 is rotatably connected to the movable plate 9, and a movable rotating shaft is provided on the clamping assembly 8, and a motor for driving is provided on the movable rotating shaft, and a support plate 72 corresponding to the movable plate 9 is provided on the rotating frame 7, and the movable plate 9 is slidably connected to the support plate 72, mainly for the convenience of clamping the workpiece;

[0030] When clamping the workpiece, the movable plates 9 at both ends can be moved backwards first, and then the workpiece can be moved into the two clamping assemblies 8 by raising the loading rack, and then the clamping assembly 8 is moved inwards again to allow both ends of the workpiece to extend into the clamping assembly 8, and finally the workpiece can be clamped and fixed by the clamping assembly 8; and when unloading, the same is true, first release the clamping assembly 8, and then the clamping assemblies 8 at both ends move backwards to allow the workpiece to be separated from the clamping assembly 8, and at this time, the workpiece will automatically fall down onto the unloading rack.

[0031] In one embodiment, a movable groove is provided on the support plate 72, a slide bar 73 is provided in the movable groove, and a second slide block 91 which is sleeved on the slide bar 73 is provided at the bottom of the movable plate 9;

[0032] The movable plate 9 is provided with a driving source, which can ensure that the second slider 91 slides back and forth on the slide rod 73, thereby driving the clamping assembly 8 to move back and forth, so as to facilitate clamping the workpiece;

[0033] At the same time, the slide bar 73 here can also be a screw, and a small motor for driving the screw to rotate is arranged at one end of the screw, so that the movable plate 9 can be driven to move back and forth on the supporting plate 72.

[0034] In one embodiment, the clamping assembly 8 includes a backing plate 81 rotatably connected to the movable plate 9, a pressure plate 82 is arranged inside the backing plate 81, a push rod 83 is inserted into the backing plate 81, and the push rod 83 is connected to the pressure plate 82. The push rod 83 is electric and automatically completes clamping and releasing. After the two ends of the workpiece are extended into the backing plate 81, the pressure plate 82 can be pushed downward by the push rod 83 to clamp and fix the workpiece.

[0035] In one embodiment, a transverse groove is provided on the bottom plate 1, a bidirectional threaded rod 11 is rotatably arranged in the transverse groove, and a first sliding block 61 which is sleeved on the bidirectional threaded rod 11 is provided at the bottom of the vertical plate 6;

[0036] The positions of the two vertical plates 6 can be adjusted at the beginning according to the length of the workpiece, which belongs to rough adjustment.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. A mobile overlay welding machine, comprising a base plate (1), two columns (2) are arranged on the base plate (1), a slide rail (3) is arranged on the top of the column (2), a overlay welding head (4) is slidably arranged on the slide rail (3), and universal wheels (5) are arranged at the four corners of the base plate (1), characterized in that: Also includes: A rotating frame (7) is rotatably mounted on the vertical plate (6) via a fixed rotating shaft (71); Three groups of clamping assemblies (8) are distributed in a circular array on the rotating frame (7) for clamping workpieces.

2. The portable overlay welding machine according to claim 1, characterized in that: A movable plate (9) is provided on one side of the clamping assembly (8), and the clamping assembly (8) is rotatably connected to the movable plate (9). A supporting plate (72) corresponding to the movable plate (9) is provided on the rotating frame (7), and the movable plate (9) is slidably connected to the supporting plate (72).

3. The portable overlay welding machine according to claim 2, characterized in that: The support plate (72) is provided with a movable groove, a slide bar (73) is arranged in the movable groove, and a second slide block (91) sleeved on the slide bar (73) is arranged at the bottom of the movable plate (9).

4. The portable overlay welding machine according to claim 2, characterized in that: The clamping assembly (8) comprises a backing plate (81) rotatably connected to the movable plate (9), a pressing plate (82) is arranged inside the backing plate (81), a push rod (83) is inserted into the backing plate (81), and the push rod (83) is connected to the pressing plate (82).

5. The portable overlay welding machine according to claim 1, characterized in that: The bottom plate (1) is provided with a transverse groove, in which a bidirectional threaded rod (11) is rotatably arranged, and the bottom of the vertical plate (6) is provided with a first sliding block (61) sleeved on the bidirectional threaded rod (11).

6. The portable overlay welding machine according to claim 1, characterized in that: A loading rack is arranged on one side of the bottom plate (1), and a unloading rack is arranged on the other side of the bottom plate (1).