Automatic assembly tool for matte paint spraying instrument support cover plate

By designing automated matte painted instrument bracket cover automatic assembly tooling, traditional assembly tooling cannot meet the diversity of modern automobile parts, an efficient and stable production process is achieved, and production efficiency and product quality are improved.

CN222429850UActive Publication Date: 2025-02-07CHANGCHUN WKW AUTOMOTIVE PARTS CO LTD
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Patent Information

Application Number
CN202420045643.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2025-02-07
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

Traditional hand-made and assembled workpieces cannot meet the diversity of sizes and snap types of modern auto parts, resulting in assembly errors, misinstallation and misinstallation problems, affecting the stability of production efficiency and quality.

Method used

Design a matte painted instrument bracket cover automatic assembly tool, including control devices, adjustment devices, pneumatic mechanisms and drive devices. Through the coordinated work of these devices, automatic assembly is achieved and assembly efficiency is improved.

Benefits of technology

Through automated assembly and tooling, the assembly strength of the assembly operator is reduced, production efficiency and product quality stability are improved, production cycle is shortened, and working environment is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222429850U_ABST
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Abstract

The utility model relates to the technical field of accessory devices of tool equipment, in particular to an automatic assembly tool for a matte paint spraying instrument support cover plate, which can operate the equipment through a control device, and in the process, a pneumatic mechanism is adjusted through an adjusting device, so that the pneumatic mechanism is operated or convenient to replace, and the production efficiency is improved. In the process, conveying or machining is carried out through a driving device, so that the assembling automation level of the equipment is improved, the working efficiency of the equipment is improved, and therefore the practicability is improved, the machine body and the assembling devices are included, the assembling devices are evenly installed on the machine body, and each assembling device further comprises a control device, an adjusting device, a pneumatic mechanism and a driving device; a working cavity is formed in the machine body, multiple sets of mounting grooves are formed in the working cavity in a matched mode, the control devices are evenly mounted in the corresponding mounting grooves, the adjusting devices are evenly mounted in the working cavity, and the connecting ends of the pneumatic devices are connected with the connecting ends of the adjusting devices.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling equipment attachments, in particular to an automatic assembly tooling for a matte paint spraying instrument bracket cover. Background Art

[0002] As we all know, cars are the most effective means of transportation in our society, which makes their appearance structure and internal layout widely concerned by people who like them. Nowadays, with the progress of society and the development of science and technology, cars of different brands and models have sprung up in the public's field of vision. Due to the different needs of buyers, manufacturers' requirements for interior decoration have also shown different development directions, but the matching methods of these interior parts are similar. Among them, the most mainstream is the matching method of metal buckles and claws.

[0003] As the overall modularization of automobiles gradually matures, parts with the same functions are gradually integrated into one, and their size gradually increases. As a result, the number and types of assembly buckles are also gradually increasing. Traditional manual work and assembly tooling are increasingly unable to meet the size of today's parts and types of buckles, resulting in errors, wrong installation, missing installation, etc., which seriously affect production efficiency and quality stability. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a kind of automatic assembly tool for matte painted instrument bracket cover, which can operate the equipment through a control device. During this process, the pneumatic mechanism is adjusted by an adjusting device so that the pneumatic mechanism can be operated or replaced. During this process, the equipment is transported or processed by a driving device, thereby improving the assembly automation level of the equipment, thereby improving the working efficiency of the equipment and increasing the practicality.

[0005] The utility model discloses an automatic assembly tool for a matte painted instrument bracket cover, comprising a machine body and an assembly device, wherein the assembly device is evenly installed on the machine body, the assembly device also comprises a control device, an adjustment device, a pneumatic mechanism and a drive device, a working chamber is arranged in the machine body, a plurality of groups of mounting grooves are matched in the working chamber, the control device is evenly installed in the corresponding mounting grooves, the adjustment device is evenly installed in the working chamber, the connecting end of the pneumatic device is connected to the connecting end of the adjustment device, a capstan is arranged on the pneumatic device, and the drive device passes through the capstan and is rotatably connected to the pneumatic device.

[0006] Preferably, the control device also includes a main power box, an auxiliary power box, a control display screen, a safety grating, a lighting lamp and a closing switch. The connecting ends of the main power box and the auxiliary power box respectively pass through the corresponding installation grooves and are fixed to the working chamber. The output ends of the main power box and the auxiliary power box are respectively electrically connected to the input ends of the adjustment device and the pneumatic device. The connecting ends of multiple groups of safety gratings are all connected to the top of the machine body. A machine hole is set at the top of the safety grating. The output end of the control display screen passes through the machine hole and the safety grating fixing set. The connecting end of the lighting lamp is connected to the connecting end of the machine body. The main power box and the auxiliary power box are both provided with through holes. The output ends of multiple groups of closing switches respectively pass through the corresponding through holes and are electrically connected to the input ends of the main power box and the auxiliary power box.

[0007] Preferably, the adjustment device also includes an operating table, a profiling block base, a No. 1 manipulator, a No. 2 manipulator, a motor, a robot distribution box and a steering shaft. The connecting end of the operating table is connected to the connecting end of the body, the connecting end of the steering shaft is connected to the connecting end of the operating table, the connecting end of the profiling block base is connected to the output end of the steering shaft, the connecting ends of the No. 1 manipulator and the No. 2 manipulator are respectively connected to the output ends of the corresponding profiling block bases, the connecting end of the motor is connected to the connecting end of the operating table, and the connecting end of the robot distribution box is connected to the connecting end of the body.

[0008] Preferably, the pneumatic mechanism also includes an air pressure regulator, a No. 1 clamp, a material preparation hopper, a No. 2 clamp, a positioning clamp and a resin profiling fixed cavity. The connecting end of the air pressure regulator is connected to the connecting end of the operating table, the connecting end of the resin profiling fixed cavity is connected to the connecting end of the operating table, the connecting ends of the No. 1 clamp and the No. 2 clamp are both connected to the connecting end of the resin profiling fixed cavity, the connecting end of the positioning clamp is connected to the connecting end of the resin profiling fixed cavity, and the connecting end of the material preparation hopper passes through the capstan and is respectively connected to the connecting ends of the No. 1 manipulator and the No. 2 manipulator.

[0009] Preferably, the driving device further comprises a conveying channel and a vibration plate, the connecting end of the conveying channel is connected to the connecting end of the machine body, the connecting end of the vibration plate is connected to the connecting end of the machine body, and the output end of the conveying channel is connected to the input end of the vibration plate.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the automatic assembly equipment of the cover bracket buckle is mainly used to solve the current problems of parts production capacity, product quality and stability caused by the large output of customers, so as to reduce the assembly intensity of the operators who assemble parts and strengthen personnel inspection. It can stably guarantee the time and quality of parts production, and while greatly shortening the production cycle, it also effectively reduces the efficiency reduction caused by personnel proficiency and work fatigue. While improving production efficiency and ensuring production requirements, the working safety environment of producers has been greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1It is a structural schematic diagram of the utility model;

[0012] Figure 2 It is a schematic diagram of the connection structure between the machine body and the main power box of the utility model;

[0013] Figure 3 It is a schematic diagram of the connection structure of the closing switch and the auxiliary power supply box of the utility model;

[0014] Figure 4 This is a schematic diagram of the connection structure between the No. 1 manipulator and the No. 2 manipulator of the utility model;

[0015] Figure 5 It is a schematic diagram of the connection structure of the material conveying channel and the vibration plate of the utility model;

[0016] Markings in the accompanying drawings: 1, machine body; 201, working chamber; 202, capstan; 203, mounting slot; 301, main power box; 302, auxiliary power box; 303, control display screen; 304, safety grating; 305, lighting; 306, closing switch; 307, machine hole; 308, through hole; 401, operating table; 402, profiling block base; 403, manipulator No. 1; 404, manipulator No. 2; 405, motor; 406, robot distribution box; 407, steering shaft; 501, air pressure regulator; 502, clamp No. 1; 503, preparation hopper; 504, clamp No. 2; 505, positioning clamp; 506, resin profiling fixed cavity; 601, feed channel; 602, vibration plate. DETAILED DESCRIPTION

[0017] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0018] like Figures 1 to 5As shown, the utility model is an automatic assembly tool for a matte paint instrument bracket cover, comprising a body 1 and an assembly device, the assembly device is evenly installed on the body 1, the assembly device also includes a control device, an adjustment device, a pneumatic mechanism and a drive device, a working chamber 201 is provided in the body 1, a plurality of groups of mounting grooves 203 are matched in the working chamber 201, the control device is evenly installed in the corresponding mounting grooves 203, the adjustment device is evenly installed in the working chamber 201, the connecting end of the pneumatic device is connected to the connecting end of the adjustment device, a capstan 202 is provided on the pneumatic device, the drive device passes through the capstan 202 and is rotatably connected to the pneumatic device; in the process of controlling the equipment, the control device is started to operate the equipment, in this process, the adjustment device is started to rotate, and the drive device is cooperated to feed the adjustment device, in this process, the pneumatic device is started to adjust and replace the components of the equipment, so as to improve the automation level of equipment assembly, thereby improving the working efficiency of the equipment and increasing practicality.

[0019] As a preferred embodiment of the above embodiment, the control device also includes a main power box 301, an auxiliary power box 302, a control display screen 303, a safety grating 304, a lighting lamp 305 and a closing switch 306. The connection ends of the main power box 301 and the auxiliary power box 302 pass through the corresponding mounting grooves 203 and are fixed to the working chamber 201. The output ends of the main power box 301 and the auxiliary power box 302 are electrically connected to the input ends of the regulating device and the pneumatic device respectively. The connection ends of the multiple groups of safety gratings 304 are connected to the top of the body 1. The top of the safety grating 304 is provided with a machine hole 307. The output end of the control display screen 303 passes through the machine hole 307 and the safety grating 304. The fixed set is connected with the connection end of the lighting lamp 305 and the connection end of the body 1, and the main power box 301 and the auxiliary power box 302 are both provided with through holes 308, and the output ends of the multiple sets of closed switches 306 pass through the corresponding through holes 308 and are electrically connected with the input ends of the main power box 301 and the auxiliary power box 302; in the process of controlling the equipment, the main power box is started to cooperate with the auxiliary power box to power the equipment, and the control display is started to operate. In this process, the safety grating protects the equipment, and the lighting lamp on the safety grating illuminates the equipment, so as to improve the stability of the equipment control, thereby improving the working efficiency of the equipment and increasing the practicality.

[0020] As a preferred embodiment of the above, the adjustment device also includes an operating table 401, a profiling block base 402, a first manipulator 403, a second manipulator 404, a motor 405, a robot distribution box 406 and a steering shaft 407. The connection end of the operating table 401 is connected to the connection end of the body 1, the connection end of the steering shaft 407 is connected to the connection end of the operating table 401, the connection end of the profiling block base 402 is connected to the output end of the steering shaft 407, and the connection ends of the first manipulator 403 and the second manipulator 404 are respectively connected to the corresponding profiling block base 40 2, the connecting end of the motor 405 is connected to the connecting end of the operating table 401, and the connecting end of the robot distribution box 406 is connected to the connecting end of the body 1; in the process of adjusting the equipment, the motor and the robot distribution box are started to drive the equipment, and the No. 1 manipulator and the No. 2 manipulator are started to perform workpiece assembly operations according to the workpiece requirements. In this process, the steering shaft and the rotating profiling block base are rotated to adjust the equipment, so as to improve the adjustability of the equipment assembly, thereby improving the working efficiency of the equipment and increasing the practicality.

[0021] As a preferred embodiment of the above, the pneumatic mechanism further includes an air pressure regulator 501, a No. 1 clamp 502, a material preparation hopper 503, a No. 2 clamp 504, a positioning clamp 505 and a resin profiling fixed cavity 506, wherein the connecting end of the air pressure regulator 501 is connected to the connecting end of the operating table 401, the connecting end of the resin profiling fixed cavity 506 is connected to the connecting end of the operating table 401, the connecting ends of the No. 1 clamp 502 and the No. 2 clamp 504 are both connected to the connecting end of the resin profiling fixed cavity, and the connecting end of the positioning clamp 505 is connected to the connecting end of the resin profiling fixed cavity. The end is connected to the connecting end of the resin profiling fixed cavity 506, and the connecting end of the preparation hopper 503 passes through the capstan 202 and is respectively connected to the connecting ends of the No. 1 manipulator 403 and the No. 2 manipulator 404; in the process of feeding the equipment, the air pressure regulating machine is started to adjust the conveying thrust of the equipment, and the material is stored by pouring the material into the preparation hopper, and the No. 1 clamp and the No. 2 clamp are adjusted, so that the equipment can be replaced and adjusted, thereby improving the work efficiency of the equipment and increasing the practicality.

[0022] As a preferred embodiment of the above embodiment, the driving device also includes a feed channel 601 and a vibration plate 602, the connection end of the feed channel 601 is connected to the connection end of the body 1, the connection end of the vibration plate 602 is connected to the connection end of the body 1, and the output end of the feed channel 601 is connected to the input end of the vibration plate 602; in the process of feeding the equipment, the material is poured into the feed channel, and the feed channel is started for sliding transportation, and the material flows into the vibration plate for processing, thereby improving the automation level of the equipment feeding, thereby improving the working efficiency of the equipment and increasing the practicality.

[0023] The utility model discloses an automatic assembly tool for a matte paint spraying instrument bracket cover. When working, the adjusting device is started to rotate, and the driving device is cooperated to feed the adjusting device. In this process, the pneumatic device is started to adjust and replace the parts of the equipment, the main power box is started to cooperate with the auxiliary power box to power the equipment, and the control display is started to operate. In this process, the safety grating protects the equipment, the lighting lamp on the safety grating illuminates the equipment, the motor and the robot distribution box are started to drive the equipment, and the No. 1 manipulator and the No. 2 manipulator are started to perform workpiece assembly operations according to the workpiece requirements. In this process, the steering shaft and the rotating profiling block base are rotated to adjust the equipment, and the air pressure regulating machine is started to adjust the conveying thrust of the equipment. The material is poured into the preparation hopper for material storage, and the No. 1 clamp and the No. 2 clamp are adjusted, and the material is poured into the feed channel. The feed channel is started for sliding conveying, and the material flows into the vibration plate for processing, so as to improve the automation level of the equipment feeding.

[0024] The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.

[0025] The “first”, “second” and “third” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An automatic assembly tool for matte painted instrument bracket cover, comprising a body (1) and an assembly device, wherein the assembly device is evenly mounted on the body (1); characterized in that: The assembly device also includes a control device, an adjustment device, a pneumatic mechanism and a drive device. A working chamber (201) is provided in the machine body (1). A plurality of mounting grooves (203) are provided in the working chamber (201). The control device is evenly installed in the corresponding mounting grooves (203). The adjustment device is evenly installed in the working chamber (201). The connection end of the pneumatic device is connected to the connection end of the adjustment device. A capstan (202) is provided on the pneumatic device. The drive device passes through the capstan (202) and is rotationally connected to the pneumatic device.

2. The automatic assembly tool for matte painted instrument bracket cover according to claim 1, characterized in that: The control device further comprises a main power supply box (301), an auxiliary power supply box (302), a control display screen (303), a safety grating (304), an illuminating lamp (305) and a closing switch (306); the connection ends of the main power supply box (301) and the auxiliary power supply box (302) respectively pass through corresponding mounting grooves (203) and are fixedly mounted on the working chamber (201); the output ends of the main power supply box (301) and the auxiliary power supply box (302) are respectively electrically connected to the input ends of the regulating device and the pneumatic device; the connection ends of the plurality of safety gratings (304) are connected to the machine body (1 ), a machine hole (307) is provided at the top of the safety grating (304), an output end of the control display screen (303) passes through the machine hole (307) and the safety grating (304) to fix the set, a connection end of the lighting lamp (305) is connected to a connection end of the machine body (1), a through hole (308) is provided on both the main power supply box (301) and the auxiliary power supply box (302), and the output ends of the plurality of closed switches (306) pass through the corresponding through holes (308) to be electrically connected to the input ends of the main power supply box (301) and the auxiliary power supply box (302).

3. The automatic assembly tool for matte painted instrument bracket cover according to claim 2, characterized in that: The regulating device further comprises an operating table (401), a profiling block base (402), a first manipulator (403), a second manipulator (404), a motor (405), a robot distribution box (406) and a steering shaft (407); the connection end of the operating table (401) is connected to the connection end of the machine body (1); the connection end of the steering shaft (407) is connected to the connection end of the operating table (401); the connection end of the profiling block base (402) is connected to the output end of the steering shaft (407); the connection ends of the first manipulator (403) and the second manipulator (404) are respectively connected to the output ends of the corresponding profiling block base (402); the connection end of the motor (405) is connected to the connection end of the operating table (401); and the connection end of the robot distribution box (406) is connected to the connection end of the machine body (1).

4. The automatic assembly tool for matte painted instrument bracket cover according to claim 3, characterized in that: The pneumatic mechanism further comprises an air pressure regulator (501), a first clamp (502), a material preparation hopper (503), a second clamp (504), a positioning clamp (505) and a resin profiling fixed cavity (506); the connecting end of the air pressure regulator (501) is connected to the connecting end of the operating table (401); the connecting end of the resin profiling fixed cavity (506) is connected to the connecting end of the operating table (401); the connecting ends of the first clamp (502) and the second clamp (504) are both connected to the connecting end of the resin profiling fixed cavity; the connecting end of the positioning clamp (505) is connected to the connecting end of the resin profiling fixed cavity (506); and the connecting end of the material preparation hopper (503) passes through the capstan seat (202) and is respectively connected to the connecting ends of the first manipulator (403) and the second manipulator (404).

5. The automatic assembly tool for matte painted instrument bracket cover according to claim 4, characterized in that: The driving device further comprises a conveying channel (601) and a vibration plate (602); the connection end of the conveying channel (601) is connected to the connection end of the machine body (1); the connection end of the vibration plate (602) is connected to the connection end of the machine body (1); and the output end of the conveying channel (601) is connected to the input end of the vibration plate (602).