Replaceable tool for installing rubber tube soft plug

By designing replaceable tooling, including installation platforms and replaceable installation rods, the problems of high installation cost of glue plugs and difficult to control the colloid ratio in the prior art are solved, and flexible installation of hoses of different proportions and fine colloid ratios are achieved. control.

CN222429873UActive Publication Date: 2025-02-07SHANGHAI RELAND PHOTOVOLTAIC MATERIAL
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Patent Information

Application Number
CN202420175284.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-02-07
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing glue plug installation technology is costly and is not suitable for small batch installation, and the ratio of the two-component glue gun cannot be flexibly adjusted, resulting in the problem of uneven pressing of the glue plug and the colloid ratio being difficult to control.

Method used

A replaceable tooling is designed, including a mounting platform and a mounting rod. The mounting rod has a replaceable rod body and is replaced according to the size of the hose in different proportions. Combined with the slide rail module, it realizes flexibility in single-liquid and double-liquid mixed hose. Install.

Benefits of technology

It realizes flexible installation of hoses of different proportions, simplifies the glue plug pressing process, optimizes the control of colloid proportions, and is suitable for the installation needs of small batch and multi-proportion hoses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a replaceable tool for installing a soft plug of a rubber tube, which comprises an installation platform (1), an installation groove (11) is arranged on the installation platform (1), one to two installation rods (2) can be arranged in the installation groove (11), and the installation rods (2) are matched with the rubber tube (3). The mounting rod (2) comprises a mounting head (21) and a rod body (22), and the mounting head (21) is matched with the mounting groove (11). Compared with the prior art, the piston mounting device can be replaced according to different sizes of rubber tubes, and can meet the mounting requirements of pistons of single-liquid and double-liquid mixed rubber tubes (in various proportions).
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Description

Technical Field

[0001] The utility model relates to a conductive adhesive, in particular to a replaceable tooling for installing a hose soft plug. Background Art

[0002] Glue potting technology has a wide range of uses and can be applied to new energy, military, medical, aviation, shipbuilding, electronics, automobiles, instruments, power supplies, high-speed rail and other industries. For example, potting glue is used to fill and seal electronic components. This adhesive can bond components of different materials together, fill large and small gaps, and play a protective role. During the application process, the polymers are tightly connected together to form good adhesion. They will not be easily pulled apart by external forces, will not evaporate, and will not break. In order to ensure the bonding effect, do not apply too thickly. If the glue layer is too thick, it will affect the adhesion and cannot exert good adhesion.

[0003] For glue filling operations, it is usually necessary to use a hose and a rubber plug to seal and preserve. Existing rubber plug installation technology is generally mechanical automation or manual installation. For example, patent CN202123046874.5 discloses an automatic glue filling workbench, including a moving mechanism, which is installed on a control cabinet, and the moving mechanism includes an X-axis slide rail, a Y-axis slide rail, and a Z-axis slide rail; a glue dispensing head, which is movably installed on the Z-axis slide rail through a slide, and the glue dispensing head is moved up and down along the Z-axis slide rail by a motor; a carrying plate, which is located in a processing tank, and the processing tank is located on one side of the control cabinet. The carrying plate is used to carry the workpiece to be glued, and a spare frame is installed at the front end of the control cabinet, and the workpiece is located on the spare frame. The cost of mechanical automation of this structure is high and it is not suitable for small-batch rubber plug installation in the laboratory.

[0004] Patent CN201822050262.5 discloses a two-component glue packaging glue application device, which includes: a bottle body, a first rubber plug, a second rubber plug and a glue pushing mechanism, one end of the bottle body is open, and the other end surface is adjacently provided with a first rubber outlet pipe and a second rubber outlet pipe, the bottle body is adjacently provided with a first rubber cylinder and a second rubber cylinder, one end of the first rubber cylinder is connected to the first rubber outlet pipe, and the other end is provided with the first rubber plug, one end of the second rubber cylinder is connected to the second rubber outlet pipe, and the other end is provided with the second rubber plug, the glue pushing mechanism includes a bottom plate and a first piston rod and a second piston rod vertically arranged on the bottom plate, which are respectively matched with the first rubber cylinder and the second rubber cylinder, and the first piston rod and the second piston rod are respectively pressed against the first rubber plug and the second rubber plug. This structure is prone to uneven plug pressing and the like, and cannot take into account single and double component hoses, and the ratio of the two-component glue gun is fixed, and the ratio cannot be flexibly changed. Utility Model Content

[0005] The purpose of the utility model is to overcome the defects of the prior art and provide a replaceable tooling for installing a hose plug with a flexible adjustable ratio.

[0006] The purpose of the utility model can be achieved through the following technical solutions: a replaceable tooling for installing a hose plug, comprising a mounting platform, a mounting groove is provided on the mounting platform, a plurality of mounting rods are provided in the mounting groove, the mounting rods comprise a mounting head and a rod body, the mounting head matches the mounting groove, and the rod body matches the hose.

[0007] Furthermore, the mounting head is T-shaped, including an integrally arranged fixing head and a positioning rod arranged thereon, the fixing head has a flat or arc-shaped bottom, the positioning rod and the rod body are both hollow tubes, and the rod body is inserted into the positioning rod for positioning.

[0008] Furthermore, the ratio of the cross-sectional width of the fixing head to the height of the positioning rod is 2 to 4:1.

[0009] Furthermore, the installation groove is provided with one.

[0010] Furthermore, the installation groove is in the form of a slide rail, and the installation rod slides in from one end thereof. The installation rod can be flexibly selected to adjust the position according to different proportions of the hose, and no special fixation is required.

[0011] Furthermore, the rubber hose comprises two separate rubber hose bodies and rubber plugs, and the colloid to be canned is placed in the rubber hose body and sealed by the rubber plug.

[0012] Furthermore, the inner diameter ratio of the double hose bodies is 1:1 to 1:10.

[0013] Furthermore, the colloids contained in the two hose bodies are the same or different.

[0014] Furthermore, the inner diameters of the two hose bodies are matched with the outer diameters of the two mounting rods respectively.

[0015] Furthermore, one to two mounting rods are arranged in the same mounting groove.

[0016] Furthermore, the rubber hose (3) comprises two separate rubber hose bodies (31) and rubber plugs (32). When in use, the rubber hose body (31) is filled with glue and then the rubber plug (32) is placed in it. Two mounting rods (2) are flexibly selected according to the proportion of the rubber hose and are slid into the mounting groove (11) and then adjusted in position. Subsequently, the mounting platform (1) and the rubber hose body (31) are held by hand to vertically push the rubber plug (32) in for exhaust sealing.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] (1) The utility model adopts a fixed installation platform and a mounting rod, wherein a mounting groove fixedly matched with the bottom of the mounting rod is provided on the fixed platform, and the mounting rod is provided with a replaceable rod body, and the size of the rod body can be replaced according to the size of the hose to be installed so as to match the hose. Therefore, when the colloids to be mixed are two colloids of different materials and different amounts, only two different hoses need to be loaded respectively, and then the corresponding rod bodies are used to insert the hoses, and the exhaust seal can be conveniently performed by squeezing, so as to realize the glue filling, and the colloid ratio is simple and controllable; when the dosage ratio of the colloid to be filled is changed, only the size of the hose and the corresponding rod body need to be adjusted, which is flexible and convenient.

[0019] (2) By adding a slide rail module to the mounting rod and cooperating with the bottom platform, it can be replaced with different hose sizes and can meet the piston installation requirements of single-liquid and double-liquid mixed hoses (multiple ratios).

[0020] (3) The separate mounting rod can be selected and used according to the specifications of the single-liquid hose.

[0021] (4) The use of a slide rail module combined with a mounting rod and a bottom platform can meet the multi-proportion requirements of the hose. The unified handheld installation tool is easy to use and optimizes the problem of plug pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the installation platform of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the installation rod of the utility model;

[0024] Figure 3 This is a structural schematic diagram of the installation rod of the utility model being inserted into the installation platform;

[0025] Figure 4 for Figure 3 Side view of the head;

[0026] Figure 5 This is a schematic diagram of the structure of the first type of hose of the utility model;

[0027] Figure 6 This is the usage status diagram of the first type of hose;

[0028] Figure 7 This is a schematic diagram of the structure of the second type of hose of the utility model;

[0029] Figure 8 This is the usage status diagram of the second type of hose;

[0030] Fig. 9 This is a schematic diagram of the structure of the third type of hose of the utility model;

[0031] Fig.10 This is the usage status diagram of the third type of hose;

[0032] Fig.11 This is a usage state diagram of the utility model. DETAILED DESCRIPTION

[0033] The utility model is described in detail below in conjunction with specific embodiments.

[0034] Example 1

[0035] like Figure 1-4 As shown, a replaceable tool for installing a hose plug includes a mounting platform 1, on which a mounting groove 11 is provided, and two mounting rods 2 can be provided in the mounting groove 11, and the mounting rods 2 match the hose 3; the mounting rod 2 includes a mounting head 21 and a rod body 22, and the mounting head 21 matches the mounting groove 11.

[0036] The mounting head 21 is T-shaped, including an integrally arranged fixing head and a positioning rod arranged thereon. The fixing head has a flat or arc-shaped bottom. The positioning rod and the rod body 22 are both hollow tubes. The rod body 22 is inserted into the positioning rod for positioning. Since the positioning rod has a certain height, the rod body 22 can be stably fixed by the positioning rod without any additional means. The ratio of the cross-sectional width D of the fixing head to the outer diameter width d of the positioning rod is 45mm:25mm. Figure 2 .

[0037] In this embodiment, there is one installation groove 11. The installation groove 11 is a slide rail type. When in use, the installation head 21 of the installation rod 2 slides into one end of the installation groove 11. The installation rod can be flexibly selected to adjust the position according to different proportions of the hose, and no special fixation is required. Figure 3-4 .

[0038] like Figure 5 As shown, the rubber hose 3 includes two separate rubber hose bodies 31 and rubber plugs 32, wherein the inner diameters of the two rubber hose bodies 3 can be selected according to the type and amount of colloid to be filled, and two rods 22 matching the inner diameters of the two rubber hose bodies 3 are selected to be inserted into the positioning rod of the mounting head 21, and then the mounting head 21 is slid into the mounting groove 11. In this embodiment, the amount of two colloids to be canned is 1:1, so a rubber hose 3 with an inner diameter ratio of 1:1 between the two rubber hose bodies 3 is selected. When in use, the rubber plug 32 is inserted into the rubber hose body 31 after the rubber plug 32 is filled, and two mounting rods 2 with a size of 20*150mm are selected according to the 1:1 ratio of the inner diameter of the rubber hose body, slide into the mounting groove 11 and adjust the position, and then insert the rubber hose body 31 through the rod on the mounting platform 1, and vertically push the rubber plug 32 in to perform exhaust sealing, as shown in FIG. Figure 6 and 10 shown.

[0039] Example 2

[0040] like Figure 2 As shown, the mounting head 21 is T-shaped, including an integrally arranged fixing head and a positioning rod arranged thereon, the fixing head is arc-shaped at the bottom, and the ratio of the cross-sectional width D of the fixing head to the outer diameter width d of the positioning rod is 45mm:25mm.

[0041] In this embodiment, there is one installation groove 11. The installation groove 11 is in the form of a slide rail, and the installation rod 2 slides into it from one end.

[0042] like Figure 7 As shown, the rubber hose 3 comprises two separate rubber hose bodies 31 and rubber plugs 32. In this embodiment, the inner diameter ratio of the two separate rubber hose bodies 31 is 1:2. When in use, the rubber hose body 31 is filled with glue and then the rubber plug 32 is placed. According to the 1:2 ratio of the rubber hose body, two mounting rods 2 with sizes of 20mm*150mm and 12mm*150mm are selected to slide into the mounting groove 11 and adjust the position. Then, the rubber hose body 31 is inserted through the rod body on the mounting platform 1, and the rubber plug 32 is vertically pushed in to perform exhaust sealing, as shown in FIG. Figure 8 shown.

[0043] Example 3

[0044] like Fig. 9 As shown, the rubber hose 3 comprises two separate rubber hose bodies 31 and rubber plugs 32. In this embodiment, the inner diameter ratio of the two separate rubber hose bodies 31 is 1:4. When in use, the rubber hose body 31 is filled with glue and then the rubber plugs 32 are placed. According to the 1:4 ratio of the rubber hose body, two installation rods 2 with sizes of 20mm*150mm and 6mm*150mm are selected to slide into the installation groove 11 and adjust the position. Then, the installation platform 1 and the rubber hose body 31 are held by hand and vertically pushed into the rubber plug 32 for exhaust sealing, as shown in FIG. Fig.10 shown.

[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A replaceable tool for installing a hose plug, comprising a mounting platform (1), the mounting platform (1) being provided with a mounting groove (11), a plurality of mounting rods (2) being provided in the mounting groove (11), the mounting rods (2) comprising a mounting head (21) and a rod body (22), the mounting head (21) being matched with the mounting groove (11), and the rod body (22) being matched with the hose (3).

2. A replaceable tool for installing a hose plug according to claim 1, characterized in that: The mounting head (21) is T-shaped, comprising an integrally arranged fixing head and a positioning rod arranged thereon, the fixing head has a flat or arc-shaped bottom, the positioning rod and the rod body (22) are both hollow tubes, and the rod body (22) is inserted into the positioning rod for positioning.

3. A replaceable tool for installing a hose plug according to claim 2, characterized in that: The ratio of the cross-sectional width of the fixing head to the height of the positioning rod is 2-4:

1.

4. The replaceable tool for installing a hose plug according to claim 1, characterized in that: The installation groove (11) is provided with one.

5. The replaceable tool for installing a hose plug according to claim 1, characterized in that: The installation groove (11) is in the form of a slide rail, and the installation rod (2) slides into it from one end.

6. The replaceable tool for installing a hose plug according to claim 1, characterized in that: The rubber hose (3) comprises two separate rubber hose bodies (31) and rubber plugs (32). The colloid to be bottled is placed in the rubber hose body (31) and is sealed by the rubber plug (32).

7. A replaceable tool for installing a hose plug according to claim 6, characterized in that: The inner diameter ratio of the double hose bodies (31) is 1:1 to 1:

10.

8. The replaceable tool for installing a hose plug according to claim 6, characterized in that: The colloids contained in the two rubber hose bodies (31) are the same or different.

9. The replaceable tool for installing a hose plug according to claim 6, characterized in that: The inner diameters of the double rubber hose bodies (31) are matched with the outer diameters of the two mounting rods (2) respectively.

10. The replaceable tool for installing a hose plug according to claim 1, characterized in that: One to two mounting rods (2) are arranged in the same mounting groove (11).

Citation Information

Patent Citations

  • Double-component glue packaging and applying device

    CN209255116U

  • Automatic glue filling workbench

    CN216857213U