Flattening roller grinding driving disc

By designing a flat roller grinding drive disk including a fixed disk and a support sleeve, the problem that the flat roller cannot drive rotation during grinding is solved, and higher suitability and production efficiency are achieved.

CN222430181UActive Publication Date: 2025-02-07HUNAN VALIN LIANYUAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202420833598.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-02-07
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

In the prior art, due to the limitations of the rolling mill arch during grinding, the flat head of the rolling roller is very short, which makes the center stand and the head stand plate unable to contact the flat head of the rolling roller and cannot drive its rotation.

Method used

A flat roller grinding drive disk is designed, including a fixed disk and a support sleeve. The fixing disc is used for fixed connection with the head rack disk. The support sleeve includes an extension end and a driving end. The extension end is connected to the side of the fixing disc away from the head rack disk. A driving cavity is formed in the drive end for installation of the flat roller.

Benefits of technology

Through this drive plate, the flat roller can form an integral part with the grinder head rack flower plate, which is relatively tight during grinding, avoiding safety hazards, making it easy to disassemble and assemble, and is wear-resistant and durable, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flattening roll grinding driving disc, which comprises a fixed disc and a support sleeve, the fixed disc is used for being fixedly connected with a headstock faceplate, the support sleeve comprises an extension end and a driving end which are oppositely arranged, the extension end is connected to one side, far away from the headstock faceplate, of the fixed disc, and a driving cavity for mounting a flattening roll is formed in the driving end. And the driving cavity is matched with the leveling roller. In this way, the leveling roller and the driving end are installed and connected, and the leveling roller and the headstock disc chuck are fixed through the fixing disc under the extension of the extension end, so that the problem that the leveling roller cannot be connected to a universal grinding machine for grinding is solved, the adaptation degree of the leveling roller during grinding is improved, and the leveling roller can be directly installed on the grinding machine through the whole grinding driving disc. The grinding wheel is integrated with a grinding machine headstock faceplate, is firm during grinding, avoids potential safety hazards, is convenient to disassemble and assemble, is wear-resistant and durable, and improves the production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel rolling processing, in particular to a leveling roller grinding drive disc. Background Art

[0002] The pressure processing process of changing the shape of steel ingots and billets between rotating rollers is called steel rolling. Steel rolling requires regular replacement of rolls. After the fatigue layer of the rolls is ground off and the required accuracy is reached, rolling can continue. Rolls are usually ground on special roll grinders. Roller grinding requires driving the rolls to rotate. A flat head is designed at the drive end of the roll, and two pushers are set on the headstock disc of the grinder. The pushers drive the roll dial and then drive the roll to rotate.

[0003] The general roller dial can be improved so that the head frame faceplate can form an integral whole, which is inserted when the roller is hoisted, and the roller is withdrawn and hoisted after grinding. The insertion and withdrawal distance of the head frame faceplate is limited to a certain stroke. The smoothing roller in the prior art is a relatively special roller. Limited by the rolling mill arch, the roller flat head is designed to be very short. When the center frame and the head frame faceplate are moved to the limit during grinding, the faceplate still cannot contact the flat head of the roller, that is, it cannot be driven to rotate.

[0004] In view of this, it is necessary to propose a smoothing roller grinding drive disc to solve or at least alleviate the above-mentioned defects. Utility Model Content

[0005] The main purpose of the utility model is to provide a leveling roller grinding drive disc to solve the problem in the prior art that the leveling working roller cannot contact the headstock faceplate during grinding, resulting in failure to drive the rotation.

[0006] To achieve the above-mentioned purpose, the utility model provides a smoothing roller grinding drive disc, including a fixed disc and a supporting sleeve; wherein:

[0007] The fixing plate is used to be fixedly connected to the head frame faceplate;

[0008] The support sleeve includes an extended end and a driving end that are arranged opposite to each other. The extended end is connected to a side of the fixed disk away from the head frame disc. A driving cavity for installing a leveling roller is formed in the driving end, and the driving cavity is matched with the leveling roller.

[0009] Preferably, the fixing disk extends radially outward to form a flange arranged around the fixing disk, and the flange is arranged on a side away from the head frame faceplate.

[0010] Preferably, the fixed plate is recessed inward from the middle to form a cavity extending into the support sleeve, and the support sleeve also has a through hole extending axially, the through hole is arranged between the cavity and the driving cavity, and the two ends of the through hole are respectively connected to the cavity and the driving cavity.

[0011] Preferably, a plurality of weight-reducing holes are provided on the fixing disk, and the plurality of weight-reducing holes are arranged at intervals along the circumference of the fixing disk.

[0012] Preferably, one end of the cavity close to the through hole is arranged in a curved shape toward the through hole.

[0013] Preferably, an arc chamfer is provided at the connection between the extended end and the fixed disk.

[0014] Preferably, a plurality of mounting holes are formed on the flange, and the fixing plate is fixedly connected to the head frame faceplate by bolts penetrating the mounting holes.

[0015] Preferably, the driving cavity is recessed into the supporting sleeve to form a plurality of corner cleaning holes, and the plurality of corner cleaning holes are arranged at intervals along the circumference of the driving cavity.

[0016] Preferably, the wall thickness distance between the outer wall of the support sleeve and the cavity is 30 mm to 32 mm.

[0017] Preferably, the depth of the driving cavity is 50 mm to 60 mm.

[0018] Compared with the prior art, the utility model provides the following beneficial effects:

[0019] The utility model provides a leveling roller grinding drive disk, including a fixed disk and a support sleeve, wherein the fixed disk is used for fixed connection with the head frame faceplate, and the support sleeve includes an extended end and a driving end arranged oppositely, wherein the extended end is connected to the side of the fixed disk away from the head frame faceplate, and a driving cavity for installing the leveling roller is formed in the driving end, and the driving cavity is arranged to match the leveling roller. In this way, the leveling roller is installed and connected with the driving end, and fixed with the head frame faceplate through the fixed disk under the extension of the extended end, thereby solving the problem that the leveling roller cannot be connected to the universal grinder for grinding, improving the adaptability of the leveling roller during grinding, and the leveling roller can be directly installed on the grinding machine through the entire grinding drive disk, forming a whole with the grinder head frame faceplate, being relatively tight during grinding, avoiding safety hazards, and convenient for disassembly and assembly, wear-resistant and durable, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0021] Figure 1 A schematic longitudinal section diagram of the overall structure of an embodiment of the utility model;

[0022] Figure 2 It is a side view schematic diagram of the overall structure in one embodiment of the utility model;

[0023] Figure 3 A side schematic diagram of the overall structure of an embodiment of the utility model from another perspective;

[0024] Figure 4 It is a three-dimensional schematic diagram of an application scenario of the overall structure in one embodiment of the utility model.

[0025] The purpose, features and advantages of the present invention will be further described in conjunction with the embodiments and with reference to the accompanying drawings.

[0026] Description of Figure Numbers:

[0027] 10. Fixed plate; 110. Flange; 111. Installation reference space; 112. Installation hole; 120. Cavity; 121. Inner arc of cavity; 130. Weight-reducing hole; 20. Support sleeve; 210. Extension end; 220. Drive end; 221. Drive cavity; 222. Corner cleaning hole; 230. Through hole; 240. Outer arc of support sleeve; 30. Head frame disc; 40. Smoothing roller. DETAILED DESCRIPTION

[0028] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0032] Please see attached Figure 1-4 In one embodiment of the utility model, a grinding drive disk for a leveling roller 40 is provided, comprising a fixed disk 10 and a support sleeve 20. First of all, it should be noted that, considering that the leveling roller 40 in the prior art is a relatively special roller, and is limited by the rolling mill arch, its roller flat head is designed to be very short. When the center frame and the head frame faceplate 30 are moved to the limit during grinding, the faceplate still cannot contact the flat head of the roller, that is, it cannot be driven to rotate. The present application solves the above-mentioned defects in the prior art by providing a leveling roller 40 grinding drive disk. The details are as follows:

[0033] The fixed plate 10 is used to be fixedly connected to the head frame disc 30; the support sleeve 20 includes an extension end 210 and a driving end 220 that are relatively arranged, and the extension end 210 is connected to the side of the fixed plate 10 away from the head frame disc 30, and a driving cavity 221 for installing the leveling roller 40 is formed in the driving end 220, and the driving cavity 221 is matched with the leveling roller 40.

[0034] Specifically, the grinding drive disk of the smoothing roller 40 in the present application includes a fixed disk 10 and a support sleeve 20. The fixed disk 10 is used to be fixedly connected to the headstock faceplate 30 of the grinder, thereby replacing the flat head of the smoothing roller 40 to be directly fixedly connected to the headstock faceplate 30; and the support sleeve 20 is used to connect the fixed disk 10 and the smoothing roller 40, thereby supplementing the length difference of the smoothing roller 40 to ensure that the smoothing roller 40 can also contact the headstock faceplate 30 for grinding, that is, through the entire grinding drive disk as an intermediate machined workpiece.

[0035] The support sleeve 20 includes an extension end 210 and a drive end 220. The extension end 210 can be set according to the missing length between the smoothing roller 40 and the grinder headstock faceplate 30 to ensure that the smoothing roller 40 can be connected to the support sleeve 20 through the fixed disk 10 and the headstock faceplate 30. The extension end 210 is connected to the support sleeve 20 on the side of the fixed disk 10 away from the headstock faceplate 30 to be set between the fixed disk 10 and the smoothing roller 40; and the drive end 220 is used to connect the smoothing roller 40. When connected, it can be connected to the headstock faceplate 30 through the fixed disk 10. The disk 30 drives the entire grinding drive disk to rotate, and the leveling roller 40 connected to the driving end 220 also rotates together for grinding, so a driving cavity 221 is formed in the driving end 220, and the driving cavity 221 is used for the connection and installation of the leveling roller 40, so that the flat head end of the leveling roller 40 is clamped in the driving cavity 221, and to ensure a stable connection, the driving cavity 221 needs to be matched with the leveling roller 40. The matching setting here means that the size and shape of the driving cavity 221 are consistent with the leveling roller 40.

[0036] It is worth mentioning that the grinding drive disc of the present application can be cast from 4A01 aluminum alloy, which has the characteristics of light weight and high strength, and is convenient for twisting when grinding the smoothing roller 40.

[0037] As a preferred embodiment of the present invention, the fixing plate 10 extends radially outward to form a flange 110 arranged around the fixing plate 10 , and the flange 110 is arranged on a side away from the head frame faceplate 30 .

[0038] It should be noted that the flange 110 is arranged around the fixed plate 10 to form an installation reference space 111 together with the edge of the fixed plate 10. When connecting the fixed plate 10, the installation reference space 111 can be aligned with the head frame faceplate 30, so that the head frame faceplate 30 can be fitted in the installation reference space 111, which is convenient for subsequent connection and fixation of the fixed plate 10.

[0039] Preferably, a plurality of mounting holes 112 are provided on the flange 110, and the mounting holes 112 are used to connect the flange 110 and the head frame faceplate 30 as a whole by bolts after the position is installed, calibrated and fitted, so that the entire grinding drive disk and the head frame faceplate 30 are connected as one; it is worth mentioning that during installation, a gap of 0.1 mm to 0.3 mm can be reserved between the mounting reference space 111 and the head frame faceplate 30 to avoid deformation caused by frequent twisting.

[0040] As a preferred embodiment of the utility model, the fixed disk 10 is recessed inward from the middle to form a cavity 120 extending into the support sleeve 20. The support sleeve 20 also has a through hole 230 extending axially. The through hole 230 is arranged between the cavity 120 and the driving cavity 221, and the two ends of the through hole 230 are respectively connected to the cavity 120 and the driving cavity 221.

[0041] It should be noted that the cavity 120 is used to reduce the weight of the entire grinding drive disk, thereby facilitating twisting, while the through hole 230 serves as an exhaust, which is arranged and connected between the cavity 120 and the drive cavity 221, thus forming a hollow mechanism to prevent the positioning surface between the through hole 230 and the drive cavity 221 for contacting the bottom of the smoothing roller 40 from breaking.

[0042] As a preferred embodiment of the present invention, a plurality of weight-reducing holes 130 are provided on the fixing plate 10 , and the plurality of weight-reducing holes 130 are arranged at intervals along the circumference of the fixing plate 10 .

[0043] It is worth noting that the weight-reducing holes 130 are used to reduce the weight of the fixed plate 10 , and a plurality of the weight-reducing holes 130 are arranged at intervals along the circumference of the fixed plate 10 to ensure uniform weight reduction while taking into account structural strength.

[0044] As a preferred embodiment of the present invention, one end of the cavity 120 close to the through hole 230 is bent toward the through hole 230 .

[0045] It is worth noting that since the cavity 120 mainly bears the axial thrust, in order to ensure that the structure will not be damaged when subjected to a large axial thrust, the end of the cavity 120 close to the through hole 230 is bent toward the through hole 230 to form an inner arc of the cavity 120.

[0046] Furthermore, an arc chamfer is provided at the connection between the extension end 210 and the fixing plate 10 .

[0047] It should be noted that the connection between the extension end 210 and the fixing plate 10 is mainly subjected to torque. Therefore, in order to prevent stress concentration, an arc chamfer is provided at the connection between the extension end 210 and the fixing plate 10 to form an outer arc of the support sleeve 20.

[0048] Furthermore, the driving cavity 221 is recessed into the supporting sleeve 20 to form a plurality of corner cleaning holes 222 , and the plurality of corner cleaning holes 222 are arranged at intervals along the circumference of the driving cavity 221 .

[0049] It should be noted that the corner cleaning hole 222 is used to prevent the flat head of the leveling roller 40 from being squeezed during installation, causing extrusion damage to the internal structure, and can also prevent small foreign objects from getting stuck, thereby facilitating the installation of the leveling roller 40 and machining.

[0050] Furthermore, the wall thickness distance between the outer wall of the support sleeve 20 and the cavity 120 is 30 mm to 32 mm.

[0051] It should be noted that the cavity 120 is provided to reduce the deadweight and facilitate torsion to prevent cracking, but the structural strength must also be ensured. The present application is a preferred embodiment. While reducing the weight and being able to withstand a large torque, the wall thickness distance from the outer wall of the support sleeve 20 to the cavity 120 can be set to 30 mm to 32 mm. Preferably, the wall thickness distance can be set to 30 mm, and those skilled in the art can set it according to actual conditions.

[0052] Furthermore, the depth of the driving cavity 221 is 50 mm to 60 mm.

[0053] It is understandable that the smaller the depth of the driving cavity 221, the less stable the installation of the smoothing roller 40 may be. The deeper it is, the easier it is to install the smoothing roller 40. Considering the length of the flat head end of the smoothing roller 40 and the connection stability, preferably, the depth of the driving cavity 221 can be set to 50mm~60mm, and technical personnel in this field can choose according to actual needs.

[0054] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A leveling roller grinding drive disc, characterized in that: It includes a fixing plate and a supporting sleeve; wherein, The fixing plate is used to be fixedly connected to the head frame faceplate; The support sleeve includes an extended end and a driving end that are arranged opposite to each other. The extended end is connected to a side of the fixed disk away from the head frame disc. A driving cavity for installing a leveling roller is formed in the driving end, and the driving cavity is matched with the leveling roller.

2. The smoothing roller grinding drive plate according to claim 1, characterized in that: The fixing plate extends radially outward to form a flange surrounding the fixing plate, and the flange is arranged on a side away from the head frame faceplate.

3. The smoothing roller grinding drive plate according to claim 1, characterized in that: The fixing plate is recessed inward from the middle to form a cavity extending into the supporting sleeve. The supporting sleeve also has a through hole extending axially. The through hole is arranged between the cavity and the driving cavity, and the two ends of the through hole are respectively connected to the cavity and the driving cavity.

4. The smoothing roller grinding drive plate according to claim 1, characterized in that: The fixing plate is provided with a plurality of weight-reducing holes, and the plurality of weight-reducing holes are arranged at intervals along the circumference of the fixing plate.

5. The smoothing roller grinding drive plate according to claim 3, characterized in that: One end of the cavity close to the through hole is arranged in a curved shape toward the through hole.

6. The smoothing roller grinding drive plate according to claim 1, characterized in that: An arc chamfer is provided at the connection between the extension end and the fixing plate.

7. The smoothing roller grinding drive plate according to claim 2, characterized in that: The flange is provided with a plurality of mounting holes, and the fixing plate is fixedly connected to the head frame faceplate by bolts penetrating through the mounting holes.

8. The smoothing roller grinding drive plate according to claim 1, characterized in that: The driving cavity is recessed into the supporting sleeve to form a plurality of corner cleaning holes, and the plurality of corner cleaning holes are arranged at intervals along the circumference of the driving cavity.

9. The smoothing roller grinding drive plate according to claim 3, characterized in that: The wall thickness distance between the outer wall of the support sleeve and the cavity is 30 mm to 32 mm.

10. The smoothing roller grinding drive plate according to claim 1, characterized in that: The depth of the driving cavity is 50 mm to 60 mm.