Efficient polishing and positioning clamp for metal machining

By designing an efficient grinding positioning fixture including support arms, metal plates, reducer motors, bending plates, rotating rods, moving blocks and clamping sleeves, the problem of metal parts in the prior art needs to be rotated and re-clided. Achieve more efficient grinding process and automated waste cleaning.

CN222430221UActive Publication Date: 2025-02-07JIANGSU HONGTAI METALLURGICAL EQUIP MFG
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Patent Information

Application Number
CN202420422993.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-07
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

When existing metal processing and grinding positioning fixtures need to be polished on the other side of the metal part, they need to transfer the metal part and re-clip, which takes a long time.

Method used

Design an efficient grinding positioning fixture including support arms, metal plates, reducer motors, bending plates, rotating rods, moving blocks and clamping sleeves. The reduction motor drives the bending plates and metal plates to rotate by 180 degrees to achieve another Side polishing does not require repeated loading and unloading of metal plates.

Benefits of technology

This design greatly saves time for loading and unloading metal plates, improves the efficiency of the grinding process, and regularly cleans up waste chips by driving the scraper with servo motors, reducing the need for manual cleaning.

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Abstract

The utility model discloses an efficient polishing and positioning clamp for metal processing, which comprises a main body unit, a polishing unit, a positioning unit, a positioning unit and a positioning unit, and the main body unit comprises a support arm and a metal plate positioned on one side of the support arm; the metal positioning unit comprises a gear motor fixedly installed on the supporting arm and a bending plate fixedly connected with an output shaft of the gear motor, fixing lugs which are symmetrical in position are fixedly installed on the back side of the bending plate, a rotating rod is rotationally connected between the two fixing lugs, moving blocks which are symmetrical in position are in threaded connection with the rotating rod, and the moving blocks are in threaded connection with the rotating rod. Each moving block is fixedly connected with a clamping sleeve through a connecting block, a strip-shaped opening matched with the connecting block is formed in the bending plate, and the two clamping sleeves abut against the metal plate. When the other face needs to be polished, only the output shaft of the gear motor needs to be controlled to drive the bending plate and the metal plate to rotate by 180 degrees, the metal plate does not need to be assembled and disassembled repeatedly, and the time needed for assembling and disassembling the metal plate back and forth is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal parts processing, in particular to a high-efficiency grinding and positioning fixture for metal processing. Background Art

[0002] After metal components are cut, there will be many burrs on the cut surface, which need to be cleaned with a grinding device. When grinding the cut surface of metal parts, corresponding positioning fixtures are needed to position the metal parts to ensure that they do not slip during the grinding process.

[0003] However, when the existing metal processing grinding and positioning fixture is actually used, when the grinding device grinds the cut surface on one side of the metal part, when it needs to grind the other side, the metal part needs to be turned and re-clamped. This process takes a long time. Therefore, it is necessary to design an efficient grinding and positioning fixture for metal processing to solve the above problem. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems existing in the existing high-efficiency grinding and positioning fixture for metal processing, the present utility model is proposed.

[0006] Therefore, the purpose of the utility model is to provide a high-efficiency grinding and positioning fixture for metal processing, which is suitable for solving the problem that when the grinding device grinds the cut surface on one side of a metal part and needs to grind the other side, the metal part needs to be turned and re-clamped, and this process takes a long time.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-efficiency grinding and positioning fixture for metal processing, comprising:

[0008] A main unit, comprising a support arm and a metal plate located on one side of the support arm;

[0009] The metal positioning unit includes a reduction motor fixedly mounted on a support arm and a bending plate fixedly connected to the output shaft of the reduction motor, wherein symmetrical fixing ears are fixedly mounted on the back side of the bending plate, a rotating rod is rotatably connected between the two fixing ears, and symmetrical moving blocks are threadedly connected to the rotating rod, each of the moving blocks is fixedly connected to a clamping sleeve via a connecting block, and a strip opening matching the connecting block is provided on the bending plate, and the two clamping sleeves are against the metal plate.

[0010] As an optimal solution of the high-efficiency grinding and positioning fixture for metal processing described in the utility model, the positioning fixture also includes a waste chip collection unit, which includes a waste chip collection box and a cover plate hinged to the waste chip collection box, the lower end of the support arm is fixedly connected to one end of the upper side wall of the waste chip collection box, and a waste chip collection tray is fixedly installed at the center of the upper side wall of the waste chip collection box, and a drop opening connected to the waste chip collection box is opened at the center of the waste chip collection tray, scrapers with symmetrical positions are slidably installed on both sides of the waste chip collection tray, and a fixed plate with symmetrical positions is fixedly installed on one side of the waste chip collection tray, a servo motor is fixedly installed on one of the fixed plates, and the output shaft of the servo motor passes through the fixed plate and is fixedly connected to a rotating column, the rotating column is provided with symmetrical reciprocating threaded portions, each of the reciprocating threaded portions is threadedly connected to a corresponding threaded block, the threaded block is fixedly connected to the scraper by a connecting rod, and a strip opening matching the connecting rod is opened on the waste chip collection tray.

[0011] As a preferred solution of the high-efficiency grinding and positioning fixture for metal processing described in the utility model, each of the scrapers is arranged in a bent shape, and the upper side wall of the scraper is arranged inclined.

[0012] As a preferred solution of the high-efficiency grinding and positioning fixture for metal processing described in the utility model, wherein: the cover plate is made of transparent plastic, and a pull handle is fixedly connected to the lower end of the side wall of the cover plate.

[0013] As a preferred solution of the high-efficiency grinding and positioning fixture for metal processing described in the utility model, wherein: the inner wall of each clamping sleeve is padded with a grinding pad, and the grinding pad is against the metal plate.

[0014] As a preferred solution of the high-efficiency grinding and positioning fixture for metal processing described in the utility model, the outer surface of the support arm is plated with an anti-corrosion coating of uniform thickness, and the thickness of the support arm is consistent with the thickness of the bent plate.

[0015] The beneficial effects of the utility model are as follows: the metal plate to be polished is installed between the clamping sleeves, the rotating rod is rotated, and the moving block threadedly connected thereto drives the clamping sleeve to position the metal plate through the connecting block. After the polishing of the cut surface on one side of the metal plate is completed, when the other side needs to be polished, it is only necessary to control the output shaft of the reduction motor to drive the bending plate and the metal plate to rotate 180 degrees, and then the other side can be polished, without repeatedly loading and unloading the metal plate, thus saving the time required for loading and unloading the metal plate back and forth;

[0016] The waste chips generated by grinding fall into the waste chip collection tray under the influence of gravity. The output shaft of the servo motor drives the rotating column to rotate, and the threaded block connected to the rotating column thread drives the scraper to move back and forth, thereby regularly scraping the metal waste chips in the waste chip collection tray into the waste chip collection box, eliminating the need for staff to manually clean the metal waste chips in the waste chip collection tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency grinding and positioning fixture for metal processing proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the coordination structure of a metal positioning unit and a waste chip collection box of a high-efficiency grinding and positioning fixture for metal processing proposed by the utility model;

[0020] Figure 3 The utility model is a schematic diagram of the structure of a waste chip collection unit of a high-efficiency grinding and positioning fixture for metal processing.

[0021] Description of the drawings: 100 main unit, 101 support arm, 102 metal plate, 200 metal positioning unit, 201 reduction motor, 202 bending plate, 203 fixing ear, 204 rotating rod, 205 moving block, 206 connecting block, 207 clamping sleeve, 300 waste chip collection unit, 301 waste chip collection box, 302 cover plate, 303 waste chip collection tray, 304 scraper, 305 fixing plate, 306 servo motor, 307 rotating column, 308 threaded block, 309 connecting rod. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0026] Example

[0027] Reference Figure 1-Figure 3 , which is an embodiment of the utility model, provides a high-efficiency grinding and positioning fixture for metal processing, including: a main unit 100, a metal positioning unit 200 and a waste chip collection unit 300.

[0028] The main unit 100 includes a support arm 101 and a metal plate 102 located on one side of the support arm 101. The outer surface of the support arm 101 is plated with an anti-corrosion coating of uniform thickness, and the thickness of the support arm 101 is consistent with that of the bending plate 202. The setting of the anti-corrosion coating improves the overall anti-corrosion ability of the bending plate 202.

[0029] The metal positioning unit 200 includes a reduction motor 201 fixedly mounted on the support arm 101 and a bending plate 202 fixedly connected to the output shaft of the reduction motor 201, a symmetrically positioned fixing ear 203 is fixedly mounted on the back side of the bending plate 202, a rotating rod 204 is rotatably connected between the two fixing ears 203, and a symmetrically positioned moving block 205 is threadedly connected to the rotating rod 204, each moving block 205 is fixedly connected to a clamping sleeve 207 through a connecting block 206, and a strip opening matching the connecting block 206 is opened on the bending plate 202, two clamping sleeves 207 are abutted against the metal plate 102, and a frosted pad is padded on the inner wall of each clamping sleeve 207, and the frosted pad is abutted against the metal plate 102, and the provision of the frosted pad increases the friction between the clamping sleeve 207 and the metal plate 102, thereby improving the positioning effect of the clamping sleeve 207 on the metal plate 102.

[0030] The waste collecting unit 300 comprises a waste collecting box 301 and a cover plate 302 hinged to the waste collecting box 301, the cover plate 302 is made of transparent plastic, and a pull handle is fixedly connected to the lower end of the side wall of the cover plate 302, the cover plate 302 made of transparent plastic is convenient for the staff to observe the amount of metal waste in the waste collecting box 301, so as to collect the metal waste in it in time, and the setting of the pull handle is convenient for opening the cover plate 302, the lower end of the support arm 101 is fixedly connected to one end of the upper side wall of the waste collecting box 301, and a waste collecting tray 303 is fixedly installed at the center of the upper side wall of the waste collecting box 301, a material dropping port connected to the waste collecting box 301 is opened at the center of the waste collecting tray 303, and scrapers 304 with symmetrical positions are slidably installed on both sides of the waste collecting tray 303;

[0031] Each scraper 304 is configured to be bent, and the upper side wall of the scraper 304 is inclined. This configuration is to ensure that the scraper 304 falls on the back side of the scraper 304 when scraping the metal scraps in the scrap collection tray 303 into the scrap collection box 301, which makes it inconvenient for the thick scraper 304 to clean these metal scraps. A symmetrical fixed plate 305 is fixedly installed on one side of the scrap collection tray 303, and a servo motor 306 is fixedly installed on one of the fixed plates 305. The output shaft of the servo motor 306 passes through the fixed plate 305 and is fixedly connected to a rotating column 307. The rotating column 307 is provided with symmetrical reciprocating threaded portions, and each reciprocating threaded portion is threadedly connected to a corresponding threaded block 308. The threaded block 308 is fixedly connected to the scraper 304 by a connecting rod 309, and a strip opening matching the connecting rod 309 is opened on the scrap collection tray 303.

[0032] During use, the metal plate 102 to be polished is installed between the clamping sleeves 207, and the rotating rod 204 is rotated. The moving block 205 threadedly connected thereto drives the clamping sleeve 207 to position the metal plate 102 through the connecting block 206. After the grinding of the cut surface on one side of the metal plate 102 is completed, when the other side needs to be polished, it is only necessary to control the output shaft of the reduction motor 201 to drive the bending plate 202 and the metal plate 102 to rotate 180 degrees, and the other side can be polished. There is no need to repeatedly load and unload the metal plate 102, which saves the time required for loading and unloading the metal plate 102 back and forth;

[0033] The waste chips generated by grinding fall into the waste chip collection tray 303 due to the influence of gravity, and the output shaft of the servo motor 306 drives the rotating column 307 to rotate, and the threaded block 308 threadedly connected to the rotating column 307 drives the scraper 304 to move back and forth, thereby regularly scraping the metal waste chips in the waste chip collection tray 303 into the waste chip collection box 301, and the staff does not need to manually clean the metal waste chips in the waste chip collection tray 303.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A high-efficiency grinding and positioning fixture for metal processing, characterized in that: include: A main body unit (100), comprising a support arm (101) and a metal plate (102) located on one side of the support arm (101); A metal positioning unit (200) comprises a reduction motor (201) fixedly mounted on a support arm (101) and a bending plate (202) fixedly connected to the output shaft of the reduction motor (201); a symmetrically positioned fixing ear (203) is fixedly mounted on the back side of the bending plate (202); a rotating rod (204) is rotatably connected between the two fixing ears (203); a symmetrically positioned moving block (205) is threadedly connected to the rotating rod (204); each of the moving blocks (205) is fixedly connected to a clamping sleeve (207) via a connecting block (206); a strip-shaped opening matching the connecting block (206) is provided on the bending plate (202); and the two clamping sleeves (207) are abutted against the metal plate (102).

2. The high-efficiency grinding and positioning fixture for metal processing according to claim 1 is characterized in that: The positioning fixture further comprises a waste collection unit (300), which comprises a waste collection box (301) and a cover plate (302) hinged to the waste collection box (301); the lower end of the support arm (101) is fixedly connected to one end of the upper side wall of the waste collection box (301); a waste collection tray (303) is fixedly installed at the center of the upper side wall of the waste collection box (301); a drop opening communicating with the waste collection box (301) is provided at the center of the waste collection tray (303); symmetrical scrapers (304) are slidably installed on both sides of the waste collection tray (303); and the waste collection tray (303) A symmetrically positioned fixing plate (305) is fixedly installed on one side, a servo motor (306) is fixedly installed on one of the fixing plates (305), and the output shaft of the servo motor (306) passes through the fixing plate (305) and is fixedly connected to a rotating column (307), the rotating column (307) is provided with symmetrically positioned reciprocating threaded portions, each of the reciprocating threaded portions is threadedly connected to a corresponding threaded block (308), the threaded block (308) is fixedly connected to the scraper (304) via a connecting rod (309), and a strip-shaped opening matching the connecting rod (309) is opened on the waste chip collection tray (303).

3. The high-efficiency grinding and positioning fixture for metal processing according to claim 2, characterized in that: Each of the scrapers (304) is arranged in a bent shape, and the upper side wall of the scraper (304) is arranged inclined.

4. The high-efficiency grinding and positioning fixture for metal processing according to claim 2, characterized in that: The cover plate (302) is made of transparent plastic, and a handle is fixedly connected to the lower end of the side wall of the cover plate (302).

5. The high-efficiency grinding and positioning fixture for metal processing according to claim 1, characterized in that: The inner wall of each clamping sleeve (207) is padded with a grinding pad, and the grinding pad abuts against the metal plate (102).

6. The high-efficiency grinding and positioning fixture for metal processing according to claim 1, characterized in that: The outer surface of the support arm (101) is plated with an anti-corrosion coating of uniform thickness, and the thickness of the support arm (101) is consistent with the thickness of the bent plate (202).