Plane polishing machine with positioning function for prism machining
By designing a plane polishing machine for prism processing with positioning function, including positioning clamping, polishing and unloading mechanisms, the problem of prism shaking and offset during polishing processing is solved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202421186257.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing prisms are inconvenient to position during polishing and processing, which leads to shaking and offset, which reduces processing efficiency and is inconvenient to unloading after polishing, which increases the risk to staff.
A plane polishing machine for prism processing with positioning function is designed, including a positioning clamping mechanism, a polishing mechanism and a feeding mechanism. The positioning and clamping mechanism realizes precise positioning and transporting the prism through the servo motor and the moving pallet. The polishing mechanism realizes multi-point polishing through the cylinder and the polishing frame. The discharge mechanism realizes safe prism loading through the cylinder and the electric suction cup.
By setting the positioning clamping mechanism, the probability of shaking and offset of the prism during polishing is reduced, and the processing efficiency is improved; by designing the polishing mechanism, multi-point polishing of the prism surface is realized; by setting the cutting mechanism, the reduction is achieved The probability of staff contacting the prism improves safety.
Smart Images

Figure CN222430263U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polishing for prism processing, and in particular relates to a plane polishing machine for prism processing with a positioning function. Background Art
[0002] An optical prism is a transparent material formed by two intersecting but non-parallel planes, used to split or disperse light beams. A prism is a polyhedron made of transparent material and is widely used in optical instruments. During the processing and production of optical prisms, a polishing device is required to polish the optical prism.
[0003] When the existing prism is being polished, it is inconvenient to clamp and position the prism, which causes the prism to shake and shift easily during polishing, thereby reducing the prism processing efficiency. In addition, the existing polishing machine is not convenient for unloading the polished prism, and manual unloading is likely to cause injuries to the staff, thereby affecting the processing efficiency of the prism. Utility Model Content
[0004] The utility model aims to provide a plane polishing machine for prism processing with a positioning function, aiming to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A plane polishing machine for prism processing with a positioning function comprises: a processing table, a support table is installed on the surface of the processing table, a positioning clamping mechanism is installed on the surface of the support table, a polishing mechanism is installed on the surface of the processing table and on one side of the support table, a feeding mechanism is installed on the surface of the processing table and on the rear side of the support table, a collecting box is installed on the surface of the processing table and on the other side of the support table, a protective shell is provided on the surface of the processing table, a plurality of protective doors are rotatably connected to the surface of the processing table, and a plurality of supporting seats are installed on the bottom of the processing table.
[0007] As a preferred solution of the utility model, the positioning and clamping mechanism includes a dustproof tray installed on the surface of the support table, the surface of the dustproof tray is rotatably connected to a mobile tray, a first servo motor is installed at the bottom of the dustproof tray, and the output shaft of the first servo motor is fixedly connected to the mobile tray, a plurality of polishing seats are provided on the surface of the mobile tray, a bidirectional electric cylinder is installed on the surface of the polishing seat, a mobile seat is installed on the surface of the piston rod on both sides of the bidirectional electric cylinder, and a positioning clamp is installed on the surface of the mobile seat.
[0008] As a preferred solution of the utility model, a plurality of guide rods are installed on the surface of the polishing seat, and two movable seats are slidably connected to the surfaces of the guide rods on both sides respectively, and two spring telescopic rods are fixedly connected to the inner surface of the guide rods.
[0009] As a preferred solution of the utility model, the polishing mechanism includes a mounting plate installed on the surface of the processing table, a first cylinder is installed on the surface of the mounting plate, a first polishing frame is installed on the surface of the piston rod of the first cylinder, a second cylinder is installed on the surface of the first polishing frame, a second polishing frame is installed on the surface of the piston rod of the second cylinder, a third polishing frame is slidably connected to the surface of the second polishing frame, a third cylinder is installed on the surface of the third polishing frame, a polishing device is installed on the surface of the piston rod of the third cylinder, a second servo motor is installed on the surface of the second polishing frame, a transmission gear is installed on the surface of the output shaft of the second servo motor, and a transmission gear plate meshing with the transmission gear is installed on the surface of the third polishing frame.
[0010] As a preferred solution of the utility model, two first limiting slide rails are installed on the surface of the mounting plate, and the first polishing frame is slidably connected to the surface of the first limiting slide rails, and two second limiting slide rails are installed on the surface of the first polishing frame, and the second polishing frame is slidably connected to the surface of the second limiting slide rails.
[0011] As a preferred solution of the utility model, the unloading mechanism includes a unloading plate installed on the surface of the processing table, a fourth cylinder is installed on the surface of the unloading plate, a first unloading seat is installed on the surface of the fourth cylinder piston rod, a fifth cylinder is installed on the surface of the first unloading seat, a second unloading seat is installed on the surface of the fifth cylinder piston rod, and two electric suction cups are installed on the surface of the second unloading seat.
[0012] As a preferred solution of the utility model, two third limiting slide rails are installed on the surface of the blanking plate, and the first blanking seat is slidably connected to the surface of the third limiting slide rails, and two fourth limiting slide rails are installed on the surface of the first blanking seat, and the second blanking seat is slidably connected to the surface of the fourth limiting slide rails.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] This solution can position and clamp the prism by setting a positioning and clamping mechanism, thereby reducing the probability of the prism shaking and deflecting during polishing, and transporting the prism. The polishing mechanism then polishes multiple positions on the prism surface. After polishing is completed, the prism is moved to the surface of a collection box for temporary storage through a feeding mechanism, thereby reducing the probability of workers coming into contact with the prism during prism processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached picture:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of a local structure in the structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the positioning and clamping mechanism in the structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the polishing mechanism in the structure of the utility model;
[0021] Figure 5 It is a schematic diagram of the feeding mechanism in the structure of the utility model.
[0022] In the figure: 1, processing table; 2, support table; 3, positioning clamping mechanism; 301, dustproof tray; 302, moving tray; 303, first servo motor; 304, polishing seat; 305, two-way electric cylinder; 306, moving seat; 307, positioning clamping plate; 308, guide rod; 309, spring telescopic rod; 4, polishing mechanism; 401, mounting plate; 402, first cylinder; 403, first polishing frame; 404, first limit slide rail; 405, second cylinder; 406, second polishing frame; 407 , third polishing rack; 408, third cylinder; 409, polishing equipment; 410, second servo motor; 411, transmission gear; 412, transmission gear plate; 413, second limit slide rail; 5, unloading mechanism; 501, unloading plate; 502, fourth cylinder; 503, first unloading seat; 504, fifth cylinder; 505, second unloading seat; 506, electric suction cup; 507, third limit slide rail; 508, fourth limit slide rail; 6, collection box; 7, protective shell; 8, protective door; 9, support seat. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0024] See also Figure 1-5, the technical solution provided by this embodiment is as follows:
[0025] A plane polishing machine with a positioning function for prism processing comprises: a processing table 1, a support table 2 is installed on the surface of the processing table 1, a positioning clamping mechanism 3 is installed on the surface of the support table 2, a polishing mechanism 4 is installed on the surface of the processing table 1 and on one side of the support table 2, a feeding mechanism 5 is installed on the surface of the processing table 1 and on the rear side of the support table 2, a collection box 6 is installed on the surface of the processing table 1 and on the other side of the support table 2, a protective shell 7 is provided on the surface of the processing table 1, a plurality of protective doors 8 are rotatably connected to the surface of the processing table 1, and a plurality of supporting seats 9 are installed at the bottom of the processing table 1. By setting the positioning clamping mechanism 3, the prism can be positioned and clamped, thereby reducing the probability of the prism shaking and deflecting during polishing, and the prism can be transported, and then the polishing mechanism 4 polishes multiple positions on the surface of the prism, and after polishing is completed, the prism is moved to the surface of the collection box 6 for temporary storage by the feeding mechanism 5, thereby reducing the probability of workers contacting the prism during prism processing.
[0026] Specifically, the positioning and clamping mechanism 3 includes a dustproof tray 301 installed on the surface of the support platform 2, the surface of the dustproof tray 301 is rotatably connected to the mobile tray 302, a first servo motor 303 is installed at the bottom of the dustproof tray 301, and the output shaft of the first servo motor 303 is fixedly connected to the mobile tray 302, a plurality of polishing seats 304 are provided on the surface of the mobile tray 302, a bidirectional electric cylinder 305 is installed on the surface of the polishing seat 304, a mobile seat 306 is installed on the surface of the piston rod on both sides of the bidirectional electric cylinder 305, a positioning clamp 307 is installed on the surface of the mobile seat 306, a plurality of guide rods 308 are installed on the surface of the polishing seat 304, and two mobile seats 306 are respectively slidably connected to the surfaces of the guide rods 308 on both sides, and two spring telescopic rods 309 are fixedly connected to the surface on the relatively inner side of the guide rod 308.
[0027] In a specific embodiment of the utility model, the prism is placed on the surface of the polishing seat 304, and then the bidirectional electric cylinder 305 is started. The piston rods on both sides of the bidirectional electric cylinder 305 drive the moving seats 306 and the positioning clamps 307 on both sides to move inward, thereby clamping the prism. At the same time, the moving seat 306 moves on the surface of the guide rod 308. When the first servo motor 303 is started, its output shaft drives the moving tray 302 to rotate, thereby transporting the prism.
[0028] Specifically, the polishing mechanism 4 includes a mounting plate 401 mounted on the surface of the processing table 1, a first cylinder 402 is mounted on the surface of the mounting plate 401, a first polishing frame 403 is mounted on the surface of the piston rod of the first cylinder 402, a second cylinder 405 is mounted on the surface of the first polishing frame 403, a second polishing frame 406 is mounted on the surface of the piston rod of the second cylinder 405, a third polishing frame 407 is slidably connected to the surface of the second polishing frame 406, a third cylinder 408 is mounted on the surface of the third polishing frame 407, and a polishing device 40 is mounted on the surface of the piston rod of the third cylinder 408 9. A second servo motor 410 is installed on the surface of the second polishing frame 406, a transmission gear 411 is installed on the surface of the output shaft of the second servo motor 410, a transmission gear plate 412 meshing with the transmission gear 411 is installed on the surface of the third polishing frame 407, two first limiting slide rails 404 are installed on the surface of the mounting plate 401, and the first polishing frame 403 is slidably connected to the surface of the first limiting slide rail 404, two second limiting slide rails 413 are installed on the surface of the first polishing frame 403, and the second polishing frame 406 is slidably connected to the surface of the second limiting slide rail 413.
[0029] In a specific embodiment of the utility model, when the first cylinder 402 is started, it drives the first polishing rack 403 to move on the surface of the first limiting slide rail 404. When the second cylinder 405 is started, it drives the second polishing rack 406 to move on the surface of the second limiting slide rail 413. When the second servo motor 410 is started, its output shaft drives the transmission gear 411 to rotate. The transmission gear 411 rotates and drives the third polishing rack 407 to move under the action of the transmission gear plate 412. Then the third cylinder 408 drives the polishing equipment 409 to move, thereby polishing the prism surface.
[0030] Specifically, the unloading mechanism 5 includes a unloading plate 501 installed on the surface of the processing table 1, the surface of the unloading plate 501 is installed with a fourth cylinder 502, the surface of the piston rod of the fourth cylinder 502 is installed with a first unloading seat 503, the surface of the first unloading seat 503 is installed with a fifth cylinder 504, the surface of the piston rod of the fifth cylinder 504 is installed with a second unloading seat 505, the surface of the second unloading seat 505 is installed with two electric suction cups 506, the surface of the unloading plate 501 is installed with two third limiting slide rails 507, and the first unloading seat 503 is slidably connected to the surface of the third limiting slide rail 507, the surface of the first unloading seat 503 is installed with two fourth limiting slide rails 508, and the second unloading seat 505 is slidably connected to the surface of the fourth limiting slide rail 508.
[0031] In a specific embodiment of the utility model, when the fourth cylinder 502 is started, it drives the first unloading seat 503 to move on the surface of the third limiting slide rail 507. When the fifth cylinder 504 is started, it drives the second unloading seat 505 to move on the surface of the fourth limiting slide rail 508. At this time, the prism will be transported by the electric suction cup 506.
[0032] Working principle: The prism is placed on the surface of the polishing seat 304, and then the two-way electric cylinder 305 is started. The piston rods on both sides of the two-way electric cylinder 305 drive the moving seats 306 and the positioning clamping plates 307 on both sides to move inward, thereby clamping the prism. At the same time, the moving seat 306 moves on the surface of the guide rod 308. When the first servo motor 303 is started, its output shaft drives the moving tray 302 to rotate, thereby transporting the prism. When the first cylinder 402 is started, it drives the first polishing frame 403 to move on the surface of the first limiting slide rail 404. When the second cylinder 405 is started, it drives the second polishing frame 406 to move on the surface of the second limiting slide rail 413. The second servo motor 410 When started, its output shaft drives the transmission gear 411 to rotate. The rotation of the transmission gear 411 drives the third polishing frame 407 to move under the action of the transmission gear plate 412, and then the third cylinder 408 drives the polishing equipment 409 to move, so as to polish the surface of the prism. After polishing is completed, the fourth cylinder 502 drives the first unloading seat 503 to move on the surface of the third limiting slide rail 507 when it is started, and the second unloading seat 505 to move on the surface of the fourth limiting slide rail 508 when the fifth cylinder 504 is started. At this time, the prism will be transported to the surface of the collection box 6 for temporary storage by the electric suction cup 506, thereby reducing the probability of contact between the staff and the prism during the prism processing.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A plane polishing machine for prism processing with positioning function, characterized in that: include: A processing table (1), wherein a support table (2) is installed on the surface of the processing table (1), a positioning clamping mechanism (3) is installed on the surface of the support table (2), a polishing mechanism (4) is installed on the surface of the processing table (1) and located on one side of the support table (2), a material unloading mechanism (5) is installed on the surface of the processing table (1) and located on the rear side of the support table (2), a collection box (6) is installed on the surface of the processing table (1) and located on the other side of the support table (2), a protective shell (7) is provided on the surface of the processing table (1), a plurality of protective doors (8) are rotatably connected to the surface of the processing table (1), and a plurality of support seats (9) are installed at the bottom of the processing table (1).
2. The plane polishing machine for prism processing with positioning function according to claim 1, characterized in that: The positioning clamping mechanism (3) comprises a dustproof tray (301) mounted on the surface of the support platform (2); the surface of the dustproof tray (301) is rotatably connected to a movable tray (302); a first servo motor (303) is mounted at the bottom of the dustproof tray (301); and the output shaft of the first servo motor (303) is fixedly connected to the movable tray (302); a plurality of polishing seats (304) are provided on the surface of the movable tray (302); a bidirectional electric cylinder (305) is mounted on the surface of the polishing seat (304); movable seats (306) are mounted on the surfaces of piston rods on both sides of the bidirectional electric cylinder (305); and a positioning clamping plate (307) is mounted on the surface of the movable seat (306).
3. The plane polishing machine for prism processing with positioning function according to claim 2, characterized in that: A plurality of guide rods (308) are installed on the surface of the polishing seat (304), and the two movable seats (306) are slidably connected to the surfaces of the guide rods (308) on both sides respectively. Two spring telescopic rods (309) are fixedly connected to the inner surface of the guide rods (308).
4. The surface polishing machine for prism processing with positioning function according to claim 1, characterized in that: The polishing mechanism (4) comprises a mounting plate (401) mounted on the surface of a processing table (1); a first cylinder (402) is mounted on the surface of the mounting plate (401); a first polishing frame (403) is mounted on the surface of a piston rod of the first cylinder (402); a second cylinder (405) is mounted on the surface of the first polishing frame (403); a second polishing frame (406) is mounted on the surface of a piston rod of the second cylinder (405); a third polishing frame (407) is slidably connected to the surface of the second polishing frame (406); a third cylinder (408) is mounted on the surface of the third polishing frame (407); a polishing device (409) is mounted on the surface of the piston rod of the third cylinder (408); a second servo motor (410) is mounted on the surface of the second polishing frame (406); a transmission gear (411) is mounted on the surface of an output shaft of the second servo motor (410); and a transmission tooth plate (412) meshing with the transmission gear (411) is mounted on the surface of the third polishing frame (407).
5. The surface polishing machine for prism processing with positioning function according to claim 4, characterized in that: Two first limiting slide rails (404) are installed on the surface of the mounting plate (401), and the first polishing frame (403) is slidably connected to the surface of the first limiting slide rails (404); two second limiting slide rails (413) are installed on the surface of the first polishing frame (403), and the second polishing frame (406) is slidably connected to the surface of the second limiting slide rails (413).
6. The surface polishing machine for prism processing with positioning function according to claim 1, characterized in that: The unloading mechanism (5) comprises an unloading plate (501) mounted on the surface of the processing table (1); a fourth cylinder (502) is mounted on the surface of the unloading plate (501); a first unloading seat (503) is mounted on the surface of the piston rod of the fourth cylinder (502); a fifth cylinder (504) is mounted on the surface of the first unloading seat (503); a second unloading seat (505) is mounted on the surface of the piston rod of the fifth cylinder (504); and two electric suction cups (506) are mounted on the surface of the second unloading seat (505).
7. The plane polishing machine for prism processing with positioning function according to claim 6, characterized in that: The surface of the blanking plate (501) is installed with two third limiting slide rails (507), and the first blanking seat (503) is slidably connected to the surface of the third limiting slide rail (507), the surface of the first blanking seat (503) is installed with two fourth limiting slide rails (508), and the second blanking seat (505) is slidably connected to the surface of the fourth limiting slide rail (508).