Member plate overturning tool

By designing a component plate flip tooling containing a transmission assembly, the problem of component plate flipping in the prior art requires cooperation with driving hoisting, and the safe and simple flip of component plates is achieved.

CN222431106UActive Publication Date: 2025-02-07CHONGQING CHAOHANG STEEL STRUCTURE MFG CO LTD
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Patent Information

Application Number
CN202421197082.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing flipped tooling needs to be flipped in conjunction with driving, which can easily cause component damage.

Method used

A component plate flip tool is designed, including a base plate, an n-shaped frame, a barrier plate, a flip plate and a transmission assembly. The hydraulic rod of the transmission assembly pushes the U-shaped bar and rack to move, drive the flip plate to rotate, and realize the flip plate flip. .

Benefits of technology

The tooling does not need to cooperate with the row hoist to lift the component plate to flip the component plate. It is simple and convenient to operate, avoiding damage to the component plate during the flip process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a component plate overturning tool, and belongs to the technical field of precast concrete component production. Comprising a bottom plate, n-shaped frames, a first barrier plate, a second barrier plate, an overturning plate and a transmission assembly, the n-shaped frames are fixedly arranged on the inner side and the outer side of the upper surface of the bottom plate, the first barrier plate is fixedly arranged between the left sides of the two n-shaped frames, and the second barrier plate is fixedly arranged between the right sides of the two n-shaped frames. By arranging the transmission assembly, when a component plate is turned over, the right side of the component plate is attached to the surface of the left side of the material blocking plate, a U-shaped strip is pushed to move through a hydraulic rod on the transmission assembly, the U-shaped strip drives two racks to move left and right, the racks drive gears 8 to rotate, and a rotating shaft on a turning plate rotates; therefore, the overturning effect of the overturning plate is achieved, the component plate placed on the overturning plate can be overturned conveniently, the component plate does not need to be hoisted and overturned in cooperation with a crane, and operation is easy and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete prefabricated component production, in particular to a component plate turning tool. Background Art

[0002] The existing large-scale vertical prefabricated components are generally produced in a flat position. After production, the components need to be erected for storage and transportation. The flipping method used for small-sized vertical components is to directly hang the top nails of the components. However, for large-scale vertical prefabricated components, due to the insufficient lateral bearing capacity of the nails, directly hanging the top nails of the components will cause the concrete around the nails to collapse, resulting in the quality risk and safety risk of the nails falling off.

[0003] In the prior art, a Chinese patent with a patent publication number of CN215364561U discloses a large prefabricated component flipping support tooling. When the device performs a component flipping operation, the fulcrum (rotating support hinge) at the bottom of the direct hanging component when flipping is transferred to a position close to the center of gravity of the component through the tooling, so that the lifting force required when flipping the component is greatly reduced, ensuring that the component hanging nails will not be subjected to excessive lateral loads to collapse the concrete and cause the hanging nails to fall off, thereby reducing the quality risk and safety risk of the component flipping operation;

[0004] However, the device can only be used with a crane to lift the prefabricated components in order to flip the component plates, which is inconvenient to operate. Although the device reduces the lifting force, the component plates may still be damaged during the lifting process. Therefore, the present application provides a component plate flipping tool to meet the needs. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a component plate turning tool to solve the problem that the existing turning tool needs to cooperate with a crane to turn the component plate during hoisting, which easily causes damage to the component.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A component plate turning tool, comprising a bottom plate, an n-shaped frame, a first blocking plate, a second blocking plate, a turning plate and a transmission assembly, wherein the n-shaped frames are fixedly arranged on both inner and outer sides of the upper surface of the bottom plate, the first blocking plate is fixedly arranged between the left sides of the two n-shaped frames, the second blocking plate is fixedly arranged between the right sides of the two n-shaped frames, the right ends of the two n-shaped frames are provided with turning plates rotatably arranged through a rotating shaft, and a material blocking plate is fixedly arranged on the right side of the upper surface of the turning plate; gears are fixedly arranged on both ends of the rotating shaft of the turning plate, and the bottom of the two n-shaped frames is equipped with a transmission assembly;

[0008] The transmission assembly includes a cross bar, a hydraulic rod, a U-shaped bar and a rack. The cross bar is fixedly arranged below the center of the two N-shaped frames, a hydraulic rod is fixedly arranged on the left side of the cross bar, a U-shaped bar is fixedly arranged on the output end of the hydraulic rod, and racks are fixedly arranged above both ends of the U-shaped bar.

[0009] Optionally, when the flip plate is in a horizontal state, the left side of the bottom surface is attached to the upper surface of the first blocking plate, and when the flip plate is in a vertical state, the right side of the bottom surface of the flip plate is attached to the right side surface of the second blocking plate.

[0010] Optionally, the upper surface level of the flip plate is higher than the upper surface level of the n-shaped frame.

[0011] Optionally, the U-shaped bar is sleeved under the two N-shaped frames, and the rack and the gear are meshed with each other.

[0012] Optionally, a sliding bar is fixedly provided on a side surface of the rack close to the n-shaped frame, and a sliding groove is opened on the outer surface of the n-shaped frame, and the sliding bar slides in the sliding groove.

[0013] Optionally, the slide bar is in the shape of an inverted convex letter, and the slide groove matches the slide bar.

[0014] Optionally, the flip plate includes a mounting groove and a roller, a plurality of mounting grooves are provided on the upper surface of the flip plate, and a roller is rotatably arranged in the mounting groove.

[0015] Optionally, the upper surface level of the roller is higher than the upper surface level of the mounting groove.

[0016] Optionally, the baffle plate is in an inverted L shape, and an adjusting bolt is threadedly connected to the top of the baffle plate, and a clamping plate is rotatably provided at the bottom of the adjusting bolt through a bearing.

[0017] Optionally, the clamping plate is attached to the left side surface of the baffle plate.

[0018] Compared with the prior art, the utility model has at least the following beneficial effects:

[0019] In the above scheme.

[0020] By setting up a transmission component, when the component plate is flipped, the right side of the component plate is attached to the left surface of the baffle plate, and then the hydraulic rod on the transmission component is used to push the U-shaped bar to move, so that the U-shaped bar drives the two racks to move left and right, and the racks drive the gear 8 to rotate, so that the rotating shaft on the flip plate rotates, thereby achieving the effect of flipping the flip plate, which is convenient for the component plate placed on the flip plate to flip the component plate, and there is no need to cooperate with a crane to lift and flip the component plate, which is simple and convenient to operate.

[0021] By setting the slide bar and the slide groove, when the hydraulic rod drives the rack to move left and right, the slide bar slides in the slide groove to ensure the stability of the rack when it moves left and right, and ensure the transmission of the rack to the gear.

[0022] By providing the mounting groove and the roller, when the component plate is placed on the flip plate, the component plate contacts the upper surface of the roller, and the roller rotates along the mounting groove, so that the component plate on the flip plate can be easily moved left and right.

[0023] By providing a material baffle plate, when the component plate is flipped over, the component plate is attached to the left surface of the material baffle plate, and by turning the adjusting bolt, the adjusting bolt drives the clamping plate to move downward, so that the clamping plate clamps the component plate, thereby ensuring the stability of the component plate when flipping, and is suitable for blocking component plates of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the present invention and enable those skilled in the relevant art to make and use the present invention.

[0025] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0026] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the transmission component of the utility model;

[0028] Figure 4 For this utility model Figure 1 A is an enlarged schematic diagram of the structure;

[0029] Figure 5 For this utility model Figure 1 A schematic diagram of the enlarged structure at B;

[0030] Figure 6 It is a schematic diagram of the three-dimensional structure of the flip plate of the utility model.

[0031] [reference numerals]

[0032] 1. Bottom plate; 2. N-shaped frame; 201. Slide; 3. First blocking plate; 4. Second blocking plate; 5. Flip plate; 501. Mounting slot; 502. Roller; 6. Cross bar; 601. Hydraulic rod; 602. U-shaped bar; 603. Rack; 604. Slide; 7. Baffle plate; 701. Adjusting bolt; 702. Clamp; 8. Gear.

[0033] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0034] The following is a detailed description of a component plate turning tool provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0035] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0036] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0037] It is to be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers.

[0038] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0039] like Figure 1-Figure 4 As shown, the embodiment of the utility model provides a component plate turning tool, including a bottom plate 1, an n-shaped frame 2, a first blocking plate 3, a second blocking plate 4, a turning plate 5 and a transmission assembly, the n-shaped frames 2 are fixedly arranged on both inner and outer sides of the upper surface of the bottom plate 1, the first blocking plate 3 is fixedly arranged between the left sides of the two n-shaped frames 2, the second blocking plate 4 is fixedly arranged between the right sides of the two n-shaped frames 2, the turning plate 5 is rotatably arranged on the right ends of the two n-shaped frames 2 through a rotating shaft, and a material blocking plate 7 is fixedly arranged on the right side of the upper surface of the turning plate 5; gears 8 are fixedly arranged at both ends of the rotating shaft of the turning plate 5, and a transmission assembly is installed at the bottom of the two n-shaped frames 2;

[0040] The transmission assembly includes a cross bar 6, a hydraulic rod 601, a U-shaped bar 602 and a rack 603. The cross bar 6 is fixedly arranged at the lower center of the two N-shaped frames 2. The hydraulic rod 601 is fixedly arranged on the left side of the cross bar 6. The U-shaped bar 602 is fixedly arranged at the output end of the hydraulic rod 601. Racks 603 are fixedly arranged above both ends of the U-shaped bar 602.

[0041] When flipping the component plate, the right side of the component plate is attached to the left surface of the baffle plate 7, and then the U-shaped bar 602 is pushed to move by the hydraulic rod 601 on the transmission assembly, so that the U-shaped bar 602 drives the two racks 603 to move left and right, and the racks 603 drive the gear 8 to rotate, so that the rotating shaft on the flip plate 5 rotates, thereby achieving the effect of flipping the flip plate 5, and conveniently placing the component plate on the flip plate 5 on the flip plate 5 for flipping operation, without the need to cooperate with the overhead crane to lift and flip the component plate, the operation is simple and convenient, and the flipping speed can be adjusted according to the extension and retraction speed of the hydraulic rod 601 to prevent the flipping speed from being too fast, which causes the component plate to fall off the flip plate 5 or be damaged.

[0042] Reference Figure 1-Figure 2 As shown, in this embodiment, when the flip plate 5 is in a horizontal state, the left side of the bottom surface is attached to the upper surface of the first blocking plate 3, and when the flip plate 5 is in a vertical state, the right side of the bottom surface of the flip plate 5 is attached to the right side surface of the second blocking plate 4. The first blocking plate 3 can limit the horizontal state of the flip plate 5, and the second blocking plate 4 can limit the vertical state of the flip plate 5, so that the component plate placed on the flip plate 5 can be conveniently placed, and the component plate placed on the flip plate 5 can be flipped.

[0043] In this embodiment, the upper surface level of the flip plate 5 is higher than the upper surface level of the n-shaped frame 2 , which facilitates flipping of component plates that are larger than the width of the flip plate 5 .

[0044] In this embodiment, the U-shaped bar 602 is sleeved on the bottom of the two N-shaped frames 2, and the rack 603 is meshed with the gear 8, so that the rack 603 can drive the two gears 8 to rotate, thereby driving the flip plate 5 to rotate, thereby realizing the effect of flipping the component plate on the flip plate 5.

[0045] like Figure 5 As shown, in this embodiment, a slide bar 604 is fixedly provided on one side surface of the rack 603 close to the n-shaped frame 2 , and a slide groove 201 is opened on the outer surface of the n-shaped frame 2 , and the slide bar 604 slides in the slide groove 201 .

[0046] In this embodiment, the slide bar 604 is in an inverted convex shape, and the slide groove 201 matches the slide bar 604 to ensure the stability of the slide bar 604 sliding in the slide groove 201.

[0047] By providing the slide bar 604 and the slide groove 201 , when the hydraulic rod 601 drives the rack 603 to move left and right, the slide bar 604 slides in the slide groove 201 to ensure the stability of the rack 603 when moving left and right, and to ensure the transmission of the rack 603 to the gear 8 .

[0048] like Figure 6 As shown, in this embodiment, the flip plate 5 includes a mounting groove 501 and a roller 502. A plurality of mounting grooves 501 are opened on the upper surface of the flip plate 5. A roller 502 is rotatably arranged in the mounting groove 501. The horizontal height of the upper surface of the roller 502 is higher than the horizontal height of the upper surface of the mounting groove 501. When the component plate is placed on the flip plate 5, the component plate contacts the upper surface of the roller 502, and the roller 502 rotates along the mounting groove 501, so as to facilitate the left and right movement of the component plate on the flip plate 5.

[0049] like Figure 6 As shown, in this embodiment, the baffle plate 7 is in an inverted L shape, and an adjusting bolt 701 is threadedly connected to the top of the baffle plate 7, and a clamping plate 702 is rotatably provided at the bottom of the adjusting bolt 701 through a bearing, and the clamping plate 702 is attached to the left side surface of the baffle plate 7 to facilitate the clamping plate 702 to clamp the component plate.

[0050] By providing the baffle plate 7, when the component plate is flipped over, the component plate is attached to the left surface of the baffle plate 7, and by turning the adjusting bolt 701, the adjusting bolt 701 drives the clamping plate 702 to move downward, so that the clamping plate 702 clamps the component plate, thereby ensuring the stability of the component plate when it is flipped over, and is suitable for blocking component plates of different thicknesses.

[0051] The working principle provided by the utility model is:

[0052] When the component plate is flipped, the hydraulic rod 601 is extended, so that the rack 603 moves to the right, driving the gear 8 to rotate counterclockwise, and the flip plate 5 rotates counterclockwise, so that the bottom left side of the flip plate 5 is attached to the upper surface of the first blocking plate 3, so that the flip plate 5 is in a horizontal state, and then the component plate is placed on the roller 502 on the flip plate 5, and then the component plate is moved to the right, so that the component plate extends into the clamping plate 702 under the material blocking plate 7, and the clamping plate 702 is driven to move downward by tightening the bolts. The clamping plate 702 cooperates with the upper surface of the flip plate 5 to clamp the component plate. When the component plate needs to be flipped, the hydraulic rod 601 is extended and extended to drive the rack 603 to move to the left, and the gear 8 rotates clockwise, driving the flip plate 5 to rotate clockwise, so that the flip plate 5 is in a vertical state, achieving the effect of flipping the component plate on the flip plate 5. The operation is simple and convenient, and it prevents the component plate from being damaged by hoisting.

[0053] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0054] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A component plate turning tool, characterized in that: The invention comprises a bottom plate (1), an n-shaped frame (2), a first blocking plate (3), a second blocking plate (4), a flip plate (5) and a transmission assembly, wherein the n-shaped frames (2) are fixedly arranged on both inner and outer sides of the upper surface of the bottom plate (1), the first blocking plate (3) is fixedly arranged between the left sides of the two n-shaped frames (2), the second blocking plate (4) is fixedly arranged between the right sides of the two n-shaped frames (2), the flip plate (5) is rotatably arranged at the right ends of the two n-shaped frames (2) via a rotating shaft, and a material blocking plate (7) is fixedly arranged on the right side of the upper surface of the flip plate (5); gears (8) are fixedly arranged at both ends of the rotating shaft of the flip plate (5), and the transmission assembly is installed at the bottom of the two n-shaped frames (2); The transmission assembly comprises a cross bar (6), a hydraulic rod (601), a U-shaped bar (602) and a rack (603); the cross bar (6) is fixedly arranged below the center of the two n-shaped frames (2); the hydraulic rod (601) is fixedly arranged on the left side of the cross bar (6); the U-shaped bar (602) is fixedly arranged at the output end of the hydraulic rod (601); and racks (603) are fixedly arranged above both ends of the U-shaped bar (602).

2. The component plate turning tool according to claim 1, characterized in that: When the flip plate (5) is in a horizontal state, the left side of the bottom surface is attached to the upper surface of the first blocking plate (3); when the flip plate (5) is in a vertical state, the right side of the bottom surface of the flip plate (5) is attached to the right side surface of the second blocking plate (4).

3. The component plate turning tool according to claim 2, characterized in that: The horizontal height of the upper surface of the turning plate (5) is higher than the horizontal height of the upper surface of the n-shaped frame (2).

4. The component plate turning tool according to claim 3, characterized in that: The U-shaped bar (602) is sleeved under the two N-shaped frames (2), and the rack (603) and the gear (8) are meshed with each other.

5. The component plate turning tool according to claim 1, characterized in that: A sliding bar (604) is fixedly arranged on a side surface of the rack (603) close to the n-shaped frame (2); a sliding groove (201) is provided on the outer surface of the n-shaped frame (2), and the sliding bar (604) slides in the sliding groove (201).

6. The component plate turning tool according to claim 5, characterized in that: The slide bar (604) is in the shape of an inverted convex character, and the slide groove (201) is matched with the slide bar (604).

7. The component plate turning tool according to claim 1, characterized in that: The flip plate (5) comprises a mounting groove (501) and a rotating roller (502); a plurality of mounting grooves (501) are provided on the upper surface of the flip plate (5); and a rotating roller (502) is rotatably arranged in the mounting groove (501).

8. The component plate turning tool according to claim 7, characterized in that: The horizontal height of the upper surface of the rotating roller (502) is higher than the horizontal height of the upper surface of the mounting groove (501).

9. The component plate turning tool according to claim 1, characterized in that: The baffle plate (7) is in an inverted L shape, and an adjusting bolt (701) is threadedly connected to the top of the baffle plate (7), and a clamping plate (702) is rotatably arranged at the bottom of the adjusting bolt (701) via a bearing.

10. The component plate turning tool according to claim 9, characterized in that: The clamping plate (702) is attached to the left side surface of the material blocking plate (7).

Citation Information

Patent Citations

  • Large prefabricated part overturning supporting tool

    CN215364561U