Surface mount technology (SMT) production line jig plate turnover machine
By designing an SMT production line fixture flip machine for automatically flip printed circuit boards, the problem of manual flip increases workload and labor costs is solved, and the automation and efficiency of circuit board processing is achieved.
Patent Information
- Application Number
- CN202421057742.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the assembly of electronic circuit surfaces, manually flipping the printed circuit board (PCB) not only increases the workload and labor costs of the staff, but also easily leads to PCB damage.
A SMT production line fixture flip machine is designed, using a pneumatic clamping nozzle to fix the PCB board, and automatically flip the frame-type bracket by lifting cylinder and chain wheel set to achieve automatic flip of the circuit board.
By automatically flipping the circuit board, the demand for manual operation is reduced, the workload and labor costs of staff are reduced, and the efficiency and accuracy of circuit board processing is improved.
Smart Images

Figure CN222465190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a SMT production line fixture flipping machine. Background Art
[0002] Surface Mount Technology (SMT) is also called surface mounting or surface mounting technology. It is a circuit assembly technology that mounts leadless or short-lead surface mount components (abbreviated as SMC / SMD, called chip components in Chinese) on the surface of a printed circuit board (PCB) or other substrate, and assembles them by soldering through reflow soldering or dip soldering.
[0003] During the PCB processing, after one side of the PCB is processed, it is necessary to flip the PCB board to the other side for processing. If the PCB board is flipped manually each time, such operation will not only increase the workload of the staff, but also waste manpower costs. In addition, if the staff makes an error when manually flipping the PCB board, it is easy to cause the PCB board to fall during the flipping process and be damaged by impact. Therefore, it is particularly important to design a flipping machine that can automatically flip the PCB board. Utility Model Content
[0004] The purpose of the utility model is to provide a SMT production line fixture flipping machine to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an SMT production line fixture flipping machine, comprising a base, support rods are symmetrically arranged on the upper end of the base, bearing seats are installed on the top ends of the two support rods, a frame-shaped bracket is movably arranged on the bearing seat, slide rails are symmetrically arranged on both sides of the frame-shaped bracket, matching sliders are arranged on the slide rails, a moving frame is fixedly arranged between the two sliders, and two groups of pneumatic nozzles are correspondingly arranged on the side walls of the transverse section behind the frame-shaped bracket and the inner wall of the moving frame; a unit cylinder is installed in the bearing seat, one end of the unit cylinder is connected to an air pipe, one end of the air pipe is connected to the air inlet end of the pneumatic nozzle, and the two groups of pneumatic nozzles A moving assembly is provided in the middle for adjusting the position of the moving frame, and the moving assembly includes a ball screw, and two ends of the ball screw are respectively installed in the middle of the outer wall of the lateral end of the frame-shaped bracket, and a movable block is sleeved on the ball screw, and the top of the movable block is fixedly connected to the bottom end of the moving frame, and the rear end of the ball screw is fixedly installed with a driving motor; one of the outer fixed sleeves of the bearing seat is provided with a second gear, and the second gear is sleeved with a chain, and the other end of the chain is provided with a first gear, and the first gear is provided with a bearing seat installed under the second gear, and a connecting block is provided on the side of the support rod, and one end of the connecting block is fixedly connected to the chain.
[0006] Preferably, the support rod is made of channel steel, and the connecting block is embedded in the groove on one side close to the support block, and the connecting block can move vertically on the support rod.
[0007] Preferably, a lifting cylinder is fixedly installed below the rear end surface of the support rod, and the output end of the lifting cylinder is arranged upward and fixedly connected to the bottom of the connecting block.
[0008] Preferably, a group of pneumatic clamping nozzles is provided with four clamping nozzle units, which respectively fix the four end corners of the PCB board.
[0009] Preferably, the movement range of the chain and the connecting block is the distance between the two bearing seats of the left end support rod, and one unidirectional movement is exactly one rotation of the frame bracket.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the utility model can fix two groups of PCB boards at a time by setting two groups of pneumatic clamps, and can process two circuit boards at the same time. The pneumatic clamps are used to ensure the fixation of the circuit boards. A moving mechanism is also provided. The distance between the pneumatic clamps is adjusted by setting a ball screw and a motor. The pneumatic clamps are used to clamp circuit boards of various lengths and specifications, which greatly improves the applicability of the device. The utility model drives the top of the frame-type bracket to automatically flip by setting a lifting cylinder and a chain wheel group, and no manual flipping is required, so that the flipping operation of the circuit board is convenient and quick, effectively reducing the workload of the staff, thereby saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0013] Figure 3 It is a schematic diagram of the vertical section structure of some parts of the utility model.
[0014] In the figure: 1. base; 2. support rod; 3. lifting cylinder; 4. connecting block; 5. first gear; 6. second gear; 7. chain; 8. bearing seat; 9. frame bracket; 91. slide rail; 10. moving frame; 101. slider; 11. driving motor; 12. ball screw; 13. movable block; 14. pneumatic nozzle; 15. unit cylinder; 16. air pipe. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0017] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] See also Figure 1-3The utility model provides a technical solution: an SMT production line fixture flipping machine, comprising a base 1, a support rod 2 is symmetrically arranged on the upper end of the base 1, a bearing seat 8 is installed on the top of the two support rods 2, a frame bracket 9 is movably arranged on the bearing seat 8, slide rails 91 are symmetrically arranged on both sides of the frame bracket 9, a matching slider 101 is arranged on the slide rail 91, a mobile frame 10 is fixedly arranged between the two sliders 101, and two groups of pneumatic nozzles 14 are correspondingly arranged on the side wall of the horizontal section behind the frame bracket 9 and the inner wall of the mobile frame 10; a unit cylinder 15 is installed in the bearing seat 8, one end of the unit cylinder 15 is connected to the air supply pipe 16, one end of the air supply pipe 16 is connected to the air inlet end of the pneumatic nozzle 14, and the two groups of pneumatic nozzles 14 A moving assembly is provided in the middle for adjusting the position of the moving frame 10, and the moving assembly includes a ball screw 12, and the two ends of the ball screw 12 are respectively installed in the middle of the outer wall of the lateral end of the frame-shaped bracket 9, and a movable block 13 is sleeved on the ball screw, and the top of the movable block 13 is fixedly connected to the bottom end of the moving frame 10, and the rear end of the ball screw 12 is fixedly installed with a driving motor 11; one of the outer sides of the bearing seat 8 is fixedly sleeved with a second gear 6, and the second gear 6 is sleeved with a chain 7, and the other end of the chain 7 is provided with a first gear 5, and the first gear 5 is provided with a bearing seat 8 installed below the second gear 6, and a connecting block 4 is provided on the side of the support rod 2, and one end of the connecting block 4 is fixedly connected to the chain 7.
[0019] Furthermore, the support rod 2 is made of channel steel, and the connecting block 4 is embedded in the groove on one side close to the support block, and the connecting block 4 can move vertically on the support rod 2.
[0020] Furthermore, a lifting cylinder 3 is fixedly installed below the rear end surface of the support rod 2 , and the output end of the lifting cylinder 3 is arranged upward and fixedly connected to the bottom of the connecting block 4 .
[0021] Furthermore, a group of pneumatic clamping nozzles 14 is provided with four clamping nozzle units, which respectively fix the four end corners of the PCB board.
[0022] Furthermore, the movement range of the chain 7 and the connection block 4 is the distance between the two bearing seats 8 of the left end support rod 2, and one unidirectional movement is just one rotation of the frame bracket.
[0023] Working principle: The utility model provides an SMT production line jig flipping machine, including a base 1, a support rod 2 is symmetrically arranged on the upper end of the base 1, a bearing seat 8 is installed on the top of the two support rods 2, a frame-shaped bracket 9 is movably arranged on the bearing seat 8, and slide rails 91 are symmetrically arranged on both sides of the frame-shaped bracket 9, and matching sliders 101 are arranged on the slide rails 91, and a mobile frame 10 is fixedly arranged between the two sliders 101, and two groups of pneumatic nozzles 14 are correspondingly arranged on the side wall of the horizontal section behind the frame-shaped bracket 9 and the inner wall of the mobile frame 10; a unit cylinder 15 is installed in the bearing seat 8, one end of the unit cylinder 15 is connected to the air supply pipe 16, and one end of the air supply pipe 16 is connected to the air supply pipe 16. At the air inlet end of the pneumatic clamping nozzle 14, a moving component is arranged in the middle of the two groups of pneumatic clamping nozzles 14 for adjusting the position of the moving frame 10, and the moving component includes a ball screw 12, and the two ends of the ball screw 12 are respectively installed in the middle of the outer wall of the lateral end of the frame-shaped bracket 9, and a movable block 13 is sleeved on the ball screw, and the top of the movable block 13 is fixedly connected to the bottom end of the moving frame 10, and the rear end of the ball screw 12 is fixedly installed with a driving motor 11; one of the outer sides of the bearing seat 8 is fixedly sleeved with a second gear 6, and the second gear 6 is sleeved with a chain 7, and the other end of the chain 7 is provided with a first gear 5, and the first gear 5 is provided with a bearing seat 8 installed on the second gear 6 At the bottom, a connecting block 4 is provided on the side of the support rod 2, and one end of the connecting block 4 is fixedly connected to the chain 7; when in use, two circuit boards are installed at the same time, and one circuit board is fixed by four clamping units. After fixation, the upper end surface of the circuit board is processed. After completing the single-sided processing, the lifting cylinder 3 is started, and the output end of the lifting cylinder 3 moves upward to drive the connecting piece to slide upward, thereby driving the chain 7 to rotate, and the chain 7 drives the gear to rotate, and the frame-type bracket flips over. When the connecting piece rises to the lower end of the top bearing seat 8, the frame-type bracket just flips over 180 degrees, and then the unprocessed surface of the circuit board is processed. At this point, the processing of both sides of the circuit board is completed, and the unit cylinder 15 is started to release the air The movable clamping nozzle 14 can remove the circuit board and repeat the above operation. The utility model can fix two groups of PCB boards at one time by setting two groups of pneumatic clamping nozzles 14, and can process two circuit boards at the same time. The pneumatic clamping nozzle 14 is used to ensure the fixation of the circuit board. At the same time, a moving mechanism is also provided. The distance between the pneumatic clamping nozzle 14 is adjusted by setting the ball screw 12 and the motor. The pneumatic clamping nozzle 14 is used to clamp circuit boards of various lengths and specifications, which greatly improves the applicability of the device; the utility model drives the top of the frame bracket to automatically flip by setting a lifting cylinder 3 and a chain 7 wheel group, and no manual flipping is required, which makes the flipping operation of the circuit board convenient and quick, effectively reduces the workload of the staff, and thus saves labor costs.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A SMT production line fixture flipping machine, characterized by: The invention comprises a base (1), wherein a support rod (2) is symmetrically arranged on the upper end of the base (1), a bearing seat (8) is installed at the top end of the two support rods (2), a frame-shaped bracket (9) is movably arranged on the bearing seat (8), slide rails (91) are symmetrically arranged on both sides of the frame-shaped bracket (9), a matching slider (101) is arranged on the slide rail (91), a movable frame (10) is fixedly arranged between the two sliders (101), and two groups of pneumatic clamping nozzles (14) are correspondingly arranged on the side wall of the transverse section behind the frame-shaped bracket (9) and the inner wall of the movable frame (10); a unit cylinder (15) is installed in the bearing seat (8), one end of the unit cylinder (15) is connected to an air supply pipe (16), one end of the air supply pipe (16) is connected to the air inlet end of the pneumatic clamping nozzle (14), and a movable component for adjusting the displacement is arranged between the two groups of pneumatic clamping nozzles (14). The movable frame (10) is arranged at the position of the movable frame (10), the movable assembly comprises a ball screw (12), the two ends of the ball screw (12) are respectively mounted in the middle of the outer wall of the lateral end of the frame-shaped bracket (9), the ball screw (12) is sleeved with a movable block (13), the top end of the movable block (13) is fixedly connected to the bottom end of the movable frame (10), and the rear end of the ball screw (12) is fixedly mounted with a driving motor (11); one of the outer sides of the bearing seat (8) is fixedly sleeved with a second gear (6), the second gear (6) is sleeved with a chain (7), the other end of the chain (7) is provided with a first gear (5), the first gear (5) is provided with a bearing seat (8) and is installed below the second gear (6), and a connecting block (4) is provided on the side of the support rod (2), and one end of the connecting block (4) is fixedly connected to the chain (7).
2. The SMT production line fixture flipping machine according to claim 1, characterized in that: The support rod (2) is made of channel steel, and the connection block (4) is embedded in the groove on one side close to the support block. The connection block (4) can move vertically on the support rod (2).
3. The SMT production line fixture flipping machine according to claim 1, characterized in that: A lifting cylinder (3) is fixedly mounted below the rear end surface of the support rod (2), and the output end of the lifting cylinder (3) is arranged upward and fixedly connected to the bottom of the connecting block (4).
4. The SMT production line fixture flipping machine according to claim 1, characterized in that: A set of pneumatic clamping nozzles (14) is provided with four clamping nozzle units, which respectively fix the four end corners of the PCB board.
5. The SMT production line fixture flipping machine according to claim 1, characterized in that: The movement range of the fixed part of the chain (7) and the connecting block (4) is the distance between the two bearing seats (8) of the left end support rod (2), and one unidirectional movement is just one rotation of the frame bracket.