Grooving device for magnesium-calcium brick processing

By designing a grooved device for processing magnesium-calcium bricks, including components such as switch doors, vacuum covers and push plates, the problem of not having the function of dust removal and debris removal in the prior art is solved, and dust and debris are achieved The effective collection and cleaning of chips ensures the cleanliness of the working environment and the health of the operators.

CN222431191UActive Publication Date: 2025-02-07JIANGSU XINCHI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421167472.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-07
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing grooved devices do not have the function of removing dust and cleaning debris during the processing of magnesium and calcium bricks, resulting in dust and debris spreading in the working area, polluting the environment and posing a threat to the health of the operators.

Method used

A grooved device including a body, a workbench, a grooved tool, a clamp and a push plate is designed, and is equipped with a door, a vacuum cover, a fan, a corrugated pipe and a push plate, through which the dust and debris are achieved Effectively collect and clean up.

Benefits of technology

It effectively prevents dust and debris from splashing during the groove opening, ensures the cleaning of the working environment and the health of the operators, and reduces the difficulty and frequency of cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The grooving device comprises a machine body, a working table, a grooving cutter, a clamping plate and a push plate, an opening and closing door is arranged on the front side of the machine body, the working table is arranged at the bottom end in the machine body, the output end of a rotating motor is fixedly connected with the grooving cutter, and the grooving cutter is fixedly connected with the clamping plate. The output end of the electric telescopic rod is fixedly connected with a push plate, a draught fan is arranged on the outer side of the machine body, an air inlet of the draught fan is fixedly connected with a corrugated pipe, and the tail end of the corrugated pipe is fixedly connected with a dust suction hood. According to the utility model, the push plate and the dust hood are arranged, and the dust hood is arranged on one side of the grooving cutter, so that dust and partial particulate matters generated in the grooving process can be effectively collected and prevented from being diffused into the air, and in addition, impurity particulate matters which are not sucked away by the dust hood are concentrated and leaked to the bottom of the workbench through the leakage net; and the push plate is driven by the air cylinder to push out all impurities at the bottom of the workbench to achieve cleaning.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnesia-lime brick slotting, in particular to a slotting device used for processing magnesia-lime bricks. Background Art

[0002] Magnesia-lime brick, also known as high-calcium magnesium brick, is a magnesia refractory material with periclase as the main crystal phase and tricalcium silicate as the secondary crystal phase. It is suitable for high temperature environment. During the use of magnesia-lime brick, a slotting device is usually required to slot the formed magnesia-lime brick, because the slotted magnesia-lime brick can be more easily connected and fixed with other materials or structures.

[0003] Existing slotting devices do not have the function of removing dust and debris when working. For example, a slotting device for X-wedge-shaped bricks disclosed in announcement number CN215282730U generates a large amount of dust and debris when slotting the brick body through the slotting tool. If there is no dust removal mechanism, these dust and debris will spread throughout the entire working area, which will not only seriously pollute the working environment, but also pose a threat to the health of the operators. Long-term inhalation of these dusts may lead to respiratory diseases and other health problems.

[0004] Therefore, it is necessary to invent a grooving device for magnesia-lime brick processing to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a slotting device for processing magnesia-lime bricks, so as to solve the problem that the technology has no dust removal and debris cleaning function.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grooving device for magnesia-calcium brick processing, comprising a body, a workbench, a grooving tool, a splint and a push plate, a switch door is arranged on the front side of the body, a workbench is arranged on the inner bottom end of the body, a cylinder is arranged on the top of the body, an output end of the cylinder is fixedly connected to a support frame, a rotating motor is fixedly installed above the support frame, and a grooving tool is fixedly connected to the output end of the rotating motor, a driving motor is arranged on one side of the workbench and installed inside the body, a bidirectional lead screw is fixedly connected to the output end of the driving motor, a guide rod is arranged on the rear side of the bidirectional lead screw, splints are arranged on the left and right sides above the workbench, an electric telescopic rod is arranged on the rear end outer wall of the body, the output end of the electric telescopic rod is fixedly connected to the push plate, a fan is arranged on the outside of the body, an air inlet of the fan is fixedly connected to a bellows, and a dust hood is fixedly connected to the end of the bellows.

[0007] Preferably, the body and the switch door are hinged. A transparent glass is provided on the front side of the switch door, enabling the operator to clearly observe the internal operation status of the device through the switch door, ensuring the accuracy and safety of the operation.

[0008] Preferably, the workbench is designed in an inverted "U" shape. A strainer is provided at the middle position of the workbench, and the strainer is directly below the grooving tool, enabling the strainer to drop the debris and waste generated by the magnesia-calcia bricks processed on the workbench to the bottom of the workbench, facilitating the subsequent cleaning of the waste.

[0009] Preferably, bidirectional lead screws and guide rods are provided at the front and rear ends of the bottom of the workbench. One end of the bidirectional lead screw penetrates through the workbench and is connected to the output end of the driving motor, and the other end of the bidirectional lead screw is rotatably connected to the inner wall of the workbench. The two ends of the guide rod are fixedly installed on the inner wall of the workbench. The bidirectional lead screw and the guide rod are arranged on the same horizontal plane, enabling the driving motor to drive the bidirectional lead screw to rotate stably at the bottom of the workbench.

[0010] Preferably, a first sliding sleeve is threadedly connected to the bidirectional lead screw, and a second sliding sleeve is slidably connected to the guide rod. There are 2 first sliding sleeves and second sliding sleeves, enabling the bidirectional lead screw, the first sliding sleeve, the guide rod, and the second sliding sleeve to drive the two clamping plates to move synchronously, thereby adjusting the distance between the two clamping plates to be suitable for clamping magnesia-calcia bricks of various sizes.

[0011] Preferably, clamping plates are fixedly installed between the first sliding sleeve and the second sliding sleeve. There are 2 clamping plates, and silica gel pads are fixedly adhered to the surfaces of the two clamping plates, enabling the clamping plates to clamp and fix the magnesia-calcia bricks to be grooved, ensuring the stability of the magnesia-calcia bricks during grooving.

[0012] Preferably, the push plate is provided at the bottom of the workbench, and there is a certain distance between the top end of the push plate and the bidirectional lead screw and the guide rod, enabling the push plate to push and clean the waste and debris accumulated at the bottom of the workbench.

[0013] Preferably, there are 3 dust suction hoods. The three dust suction hoods are provided on one side of the grooving tool and fixedly installed on one side wall of the support frame, enabling the dust suction hoods to absorb the dust generated when the grooving tool grooves the magnesia-calcia bricks.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are:

[0015] 1. Through the setting of the switch door, when the slotting tool is slotting the magnesia-calcium brick, the closing of the switch door can block the splashes and prevent them from splashing around and being inconvenient to clean up. It not only effectively avoids hitting the operators and ensures personal safety, but also maintains the sanitary conditions of the working area and reduces the difficulty and frequency of cleaning work;

[0016] 2. Through the setting of the push plate and the dust hood, a dust hood is set on one side of the slotting tool, which can effectively collect the dust and some particles generated in the slotting process to prevent them from diffusing into the air, while the impurity particles that are not sucked away by the dust hood are concentrated through the leakage net to the bottom of the workbench, and the push plate is driven by the cylinder to push out all the impurities at the bottom of the workbench for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the driving motor of the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the machine body and the workbench of the utility model;

[0020] Figure 4 It is a schematic diagram of the bidirectional lead screw and guide rod structure of the utility model;

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the electric telescopic rod of the utility model.

[0022] Description of reference numerals:

[0023] 1. Machine body; 2. Open and close door; 3. Workbench; 4. Cylinder; 5. Support frame; 6. Rotating motor; 7. Slotting tool; 8. Driving motor; 9. Bidirectional screw; 10. No. 1 sliding sleeve; 11. Guide rod; 12. No. 2 sliding sleeve; 13. Clamp; 14. Net; 15. Electric telescopic rod; 16. Push plate; 17. Fan; 18. Bellows; 19. Dust hood. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] The utility model provides Figure 1-5A grooving device for processing magnesia-calcia bricks is shown, including a machine body 1. A switch door 2 is arranged on the front side of the machine body 1. A workbench 3 is arranged at the inner bottom end of the machine body 1. A cylinder 4 is arranged on the top of the machine body 1. The output end of the cylinder 4 is fixedly connected with a support frame 5. A rotary motor 6 is fixedly installed above the support frame 5. The output end of the rotary motor 6 is fixedly connected with a grooving tool 7. A driving motor 8 is arranged on one side of the workbench 3 and installed inside the machine body 1. The output end of the driving motor 8 is fixedly connected with a bidirectional lead screw 9. A guide rod 11 is arranged at the rear side of the bidirectional lead screw 9. Clamping plates 13 are arranged on the upper left and right sides above the workbench 3. An electric telescopic rod 15 is arranged on the outer wall of the rear end of the machine body 1. The output end of the electric telescopic rod 15 is fixedly connected with a push plate 16. A blower 17 is arranged outside the machine body 1. The air inlet of the blower 17 is fixedly connected with a corrugated pipe 18. The end of the corrugated pipe 18 is fixedly connected with a dust suction hood 19.

[0026] The machine body 1 and the switch door 2 are hinged. A transparent glass is arranged on the front side of the switch door 2. The workbench 3 is designed in an inverted "U" shape structure. A leakage net 14 is arranged at the middle position on the workbench 3. The leakage net 14 is arranged directly below the grooving tool 7. The push plate 16 is arranged at the bottom of the workbench 3. There is a certain distance between the top end of the push plate 16 and the bidirectional lead screw 9 and the guide rod 11. There are 3 dust suction hoods 19. The three dust suction hoods 19 are arranged on one side of the grooving tool 7 and fixedly installed on one side wall of the support frame 5.

[0027] When the set switch door 2 is in the closed state, it can block the waste generated during grooving to prevent the waste from splashing everywhere. And the set leakage net 14 can effectively drop the waste and impurities generated during the grooving process to the bottom of the workbench 3, realizing the automatic separation of waste and workpieces. And the set push plate 16 can move smoothly driven by the electric telescopic rod 15 to clean the waste and impurities falling at the bottom. At the same time, the set dust suction hood 19 cooperates with the blower 17 and the corrugated pipe 18 to collect the dust and particulate matter generated during the grooving process. This not only reduces the dust pollution at the construction site, protects the physical health of construction workers, but also improves the quality of the working environment.

[0028] The bidirectional lead screw 9 and the guide rod 11 are arranged at the front and rear ends of the bottom of the workbench 3. One end of the bidirectional lead screw 9 penetrates through the workbench 3 and is connected with the output end of the driving motor 8. The other end of the bidirectional lead screw 9 is rotatably connected to the inner wall of the workbench 3. The two ends of the guide rod 11 are fixedly installed on the inner wall of the workbench 3. The bidirectional lead screw 9 and the guide rod 11 are arranged on the same horizontal plane. A first sliding sleeve 10 is threadedly connected to the bidirectional lead screw 9. A second sliding sleeve 12 is slidably connected to the guide rod 11. There are 2 first sliding sleeves 10 and 2 second sliding sleeves 12. A clamping plate 13 is fixedly installed between the first sliding sleeve 10 and the second sliding sleeve 12. There are 2 clamping plates 13. Silicone pads are fixedly pasted on the surfaces of the two clamping plates 13.

[0029] The bidirectional lead screw 9 and the guide rod 11 arranged at the front and rear ends of the bottom of the workbench 3 together constitute a stable and flexible transmission and guiding system. When the drive motor 8 is working, the bidirectional lead screw 9 can move forward and backward according to its rotation direction, thereby driving the No. 1 sliding sleeve 10 threadedly connected thereto to perform corresponding linear motion, and the guide rod 11 plays a guiding and stabilizing role, so that the two clamps 13 can move smoothly and accurately. By adjusting the spacing between the two clamps 13, the magnesia-calcium bricks can be accurately fixed and clamped, providing stable and reliable support for the grooving operation, and the surface of the clamp 13 is fixedly adhered with a silicone pad, which can not only increase the friction between the magnesia-calcium brick and the clamp 13, prevent the magnesia-calcium brick from sliding or shifting during processing, but also protect the surface of the magnesia-calcium brick from damage to a certain extent.

[0030] Working principle of this utility model:

[0031] Refer to the instruction manual Figure 1-2 When using the utility model, firstly, the slotting device is stably placed in a suitable position, then the switch door 2 is opened, and the magnesia-calcium brick to be slotted is placed on the workbench 3, and the magnesia-calcium brick is on the leakage net 14, and then the driving motor 8 is started, and the bidirectional screw 9 is driven by the driving motor 8 to rotate, and the first sliding sleeve 10 can move linearly on the bidirectional screw 9 under the action of the guide rod 11 and the second sliding sleeve 12, so that the first sliding sleeve 10 and the second sliding sleeve 12 can drive the two clamping plates 13 to approach the magnesia-calcium brick at the same time, and clamp the magnesia-calcium brick to position;

[0032] Refer to the instruction manual Figure 3-5 When using the utility model, after the magnesia-calcium brick is positioned, the cylinder 4 and the rotating motor 6 are started, the cylinder 4 can drive the slotting tool 7 to rise and fall to a suitable height, and the rotating motor 6 can drive the slotting tool 7 to rotate at a high speed, so that the slotting tool 7 can slot the clamped magnesia-calcium brick. When the magnesia-calcium brick is slotting, the fan 17 is started to cooperate with the bellows 18 and the dust hood 19 to absorb the dust and some debris generated during the slotting process, and the other part of the larger particles and dust debris that are not absorbed fall to the bottom of the workbench 3 through the leakage net 14. Finally, the push plate 16 can move forward smoothly under the drive of the electric telescopic rod 15, so as to push and clean the waste and impurities that fall on the bottom of the workbench 3, thereby facilitating the cleaning of the waste.

Claims

1. A slotting device for processing magnesia-lime bricks, comprising a body (1), a workbench (3), a slotting tool (7), a clamping plate (13) and a push plate (16), characterized in that: A switch door (2) is provided on the front side of the body (1). A workbench (3) is provided at the inner bottom end of the body (1). A cylinder (4) is provided at the top of the body (1). The output end of the cylinder (4) is fixedly connected to a support frame (5). Above the support frame (5), a rotary motor (6) is fixedly installed. The output end of the rotary motor (6) is fixedly connected to a grooving cutter (7). A drive motor (8) is provided on one side of the workbench (3) and installed inside the body (1). The output end of the drive motor (8) is fixedly connected to a bidirectional lead screw (9). A guide rod (11) is provided behind the bidirectional lead screw (9). Clamping plates (13) are provided on the left and right sides above the workbench (3). An electric telescopic rod (15) is provided on the outer wall at the rear end of the body (1). The output end of the electric telescopic rod (15) is fixedly connected to a push plate (16). A blower (17) is provided outside the body (1). The air inlet of the blower (17) is fixedly connected to a corrugated pipe (18). The end of the corrugated pipe (18) is fixedly connected to a dust suction hood (19).

2. A grooving device for processing magnesia-lime bricks according to claim 1, characterized in that: The body (1) and the switch door (2) are hinge-connected. A transparent glass is provided on the front side of the switch door (2).

3. A grooving device for processing magnesia-lime bricks according to claim 1, characterized in that: The workbench (3) is designed in an inverted "U" shape. A leakage net (14) is provided at the middle position on the workbench (3). The leakage net (14) is provided directly below the grooving cutter (7).

4. A grooving device for processing magnesia-lime bricks according to claim 3, characterized in that: The bidirectional lead screw (9) and the guide rod (11) are provided at the front and rear ends of the bottom of the workbench (3). One end of the bidirectional lead screw (9) penetrates through the workbench (3) and is connected to the output end of the drive motor (8). The other end of the bidirectional lead screw (9) is rotatably connected to the inner wall of the workbench (3). Both ends of the guide rod (11) are fixedly installed on the inner wall of the workbench (3). The bidirectional lead screw (9) and the guide rod (11) are arranged on the same horizontal plane.

5. A grooving device for processing magnesia-lime bricks according to claim 4, characterized in that: A first sliding sleeve (10) is threadedly connected to the bidirectional lead screw (9). A second sliding sleeve (12) is slidably connected to the guide rod (11). There are 2 first sliding sleeves (10) and second sliding sleeves (12).

6. A grooving device for processing magnesia-lime bricks according to claim 5, characterized in that: A clamping plate (13) is fixedly installed between the first sliding sleeve (10) and the second sliding sleeve (12). There are 2 clamping plates (13). Silicone pads are fixedly adhered to the surfaces of the two clamping plates (13).

7. A grooving device for processing magnesia-lime bricks according to claim 1, characterized in that: The push plate (16) is provided at the bottom of the workbench (3). The top end of the push plate (16) has a certain distance from the bidirectional lead screw (9) and the guide rod (11).

8. A grooving device for processing magnesia-lime bricks according to claim 1, characterized in that: There are 3 dust suction hoods (19). The three dust suction hoods (19) are provided on one side of the grooving cutter (7) and fixedly installed on one side wall of the support frame (5).

Citation Information

Patent Citations

  • Slotting equipment for X-shaped wedge-shaped bricks

    CN215282730U