Pneumatic hammer box opening device
By designing a pneumatic hammer unboxing device, using the coordination of mounting plates, anti-slip strips, pneumatic hammer bodies and other components, the problems of complex, low efficiency and low safety of roll mold unboxing operations in the prior art are solved, and fast and safe are achieved The unboxing operation improves the tightness and adaptability of the mold.
Patent Information
- Application Number
- CN202421269264.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The prior art is complex in operation, inefficient and low safety during the roll mold unboxing process, and it is easy to cause the blank to be broken, affecting the processing progress and increasing costs.
Design a pneumatic hammer unboxing device to realize the roller mold by cooperating with the installation plate, anti-slip strip, fixing block, screw, installation box, adjustment column, square groove, pull rod, limit block, fastening spring, and pneumatic hammer body. The fastening of the mold and the safety of the unboxing are improved through the cooperation of two-way screw rods, motors, large gears, pinions, mobile rods, clamping plates, pushing springs and other components.
Improve the efficiency and safety of roll mold unboxing, reduce the phenomenon of blank breakage caused by unboxing operation, adapt to the height adjustment of different molds, improve the adaptability of pneumatic hammers and molds, and enhance the tightening of molds. sex.
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Figure CN222432779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller mold box opening, in particular to a pneumatic hammer box opening device. Background Art
[0002] A roller die is a special mold or tool, usually used in the forming process of metal processing, plastic processing or other materials. In the metal processing industry, the roller die rolling mill is an important equipment, which plastically deforms and processes metal materials through the extrusion force between two or more rollers. During the use of roller dies and end covers, performance degradation or failure may occur due to long-term operation, wear, corrosion or other factors. In order to carry out necessary maintenance and care, such as replacing worn parts, cleaning internal impurities, checking sealing, etc., it is necessary to unpack the roller dies and end covers for detailed inspection and repair of the interior.
[0003] After searching, a Chinese patent with publication number CN219233907U discloses a centrifugal roller ring casting demoulding device. When demoulding, especially the lower end cover, it is necessary to manually use a steel chisel to pry open the centrifugal roller ring and the lower end cover to separate the centrifugal roller ring from the lower end cover, which is time-consuming and labor-intensive and cannot meet the requirements of rapid demoulding and transportation of the centrifugal roller ring blank. Therefore, the high-temperature centrifugal roller ring can be quickly separated from the lower end cover to achieve rapid unpacking and demoulding of the high-temperature centrifugal roller ring blank, avoiding the centrifugal roller ring in a high-temperature state from being exposed to the air for a long time to cool, which affects the product quality of the centrifugal roller ring; at the same time, it solves the problem of time-consuming and labor-intensive use of a steel chisel to pry open the roller ring and the end cover, and effectively improves work efficiency.
[0004] The existing unpacking device usually adopts the method of lifting the mold by a crane and manually unpacking, but this method still has its shortcomings. The operation is complicated, which can easily lead to a slow unpacking speed, low efficiency, and low safety of the unpacking operation. In the unpacking process, the blank is easily broken, which affects the processing progress and increases the processing cost. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a pneumatic hammer box opening device.
[0006] The utility model is realized through the following technical scheme: a pneumatic hammer box opening device comprises a mounting plate, a plurality of anti-slip strips are fixedly connected to the bottom end of the mounting plate, two fixing blocks are fixedly connected to the front and rear ends of the mounting plate, a screw is threadedly connected to the middle part of the fixing block, two mounting boxes are fixedly connected to the left end of the mounting plate, an adjusting column is slidably connected to the inside of the mounting box, a plurality of square grooves are arranged at the front end of the adjusting column, a fixing shell is fixedly connected to the front end of the mounting box, a pull rod is slidably connected to the inner front end of the fixing shell, one end of the pull rod is fixedly connected to a limiting block, a fastening spring is fixedly connected to the outer front end of the limiting block, a pneumatic hammer body is fixedly connected to one end of the two adjusting columns, a roller mold is arranged at the top right end of the mounting plate, end covers are arranged at the left and right ends of the roller mold, and roller heads are arranged at the left and right ends of the roller mold.
[0007] As a further description of the above technical solution:
[0008] The right end of the mounting plate is rotatably connected with a bidirectional screw rod, and the front side of the right end of the mounting plate is fixedly mounted with a motor.
[0009] As a further description of the above technical solution:
[0010] The output end of the motor is fixedly connected with a large gear, and the other end of the bidirectional lead screw is fixedly connected with a small gear.
[0011] As a further description of the above technical solution:
[0012] The small gear is meshed with the large gear, and the front and rear ends of the bidirectional screw rod are both threadedly connected with a moving rod.
[0013] As a further description of the above technical solution:
[0014] The other end of the moving rod is fixedly connected with a clamping plate, and the upper and lower ends inside the clamping plate are both rotatably connected with a plurality of rotating plates.
[0015] As a further description of the above technical solution:
[0016] The outside of the rotating plate is provided with an anti-skid pad, the middle part of the inner side of the clamping plate is fixedly connected with a plurality of conical shells, and the inside of the conical shell is fixedly connected with a pushing spring.
[0017] As a further description of the above technical solution:
[0018] The other end of the push spring is fixedly connected with a push block, and the other ends of the two pull rods are fixedly connected with a connecting rod.
[0019] The beneficial effects of the utility model are:
[0020] 1. The utility model facilitates the roller mold unpacking operation by cooperating with the mounting plate, anti-slip strip, fixing block, screw, mounting box, adjusting column, square groove, pull rod, limit block, fastening spring and pneumatic hammer. The unpacking operation is relatively simple, which is conducive to improving the unpacking efficiency, thereby speeding up the unpacking speed and enhancing the safety of the unpacking operation. It reduces the phenomenon that the blank is broken due to lifting the mold, thereby delaying the processing progress, which is conducive to reducing losses. It is also convenient to adjust the height of the pneumatic hammer according to the size of the mold, which is conducive to improving the adaptability between the pneumatic hammer and the mold.
[0021] 2. The utility model facilitates fixing the mold during the unpacking operation of the roller mold through the mutual cooperation of the bidirectional screw, large gear, small gear, moving rod, clamping plate, rotating plate, anti-skid pad, conical shell, pushing spring and pushing block, which is beneficial to reducing the phenomenon of unpacking failure caused by displacement of the mold due to vibration during the unpacking process, thereby eliminating the need for manual pressing of the mold and improving the tightness of the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The overall structure schematic diagram of the utility model is shown;
[0023] Figure 2 A schematic diagram of the structure of the moving rod in the utility model is shown;
[0024] Figure 3 The schematic diagram of the anti-slip strip structure in the utility model is shown;
[0025] Figure 4 The schematic diagram of the structure of the adjusting column in the utility model is shown;
[0026] Figure 5 A schematic diagram of the conical shell structure in the utility model is shown;
[0027] Figure 6 The schematic diagram of the push block structure in the utility model is shown.
[0028] Description of reference numerals:
[0029] 1. Mounting plate; 2. Anti-skid strip; 3. Fixed block; 4. Screw; 5. Mounting box; 6. Adjustment column; 7. Square groove; 8. Fixed shell; 9. Pull rod; 10. Limit block; 11. Fastening spring; 12. Pneumatic hammer; 13. Roller mold; 14. End cover; 15. Roller head; 16. Bidirectional screw rod; 17. Motor; 18. Large gear; 19. Small gear; 20. Moving rod; 21. Clamping plate; 22. Rotating plate; 23. Anti-skid pad; 24. Conical shell; 25. Push spring; 26. Push block; 27. Connecting rod. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and the best embodiment. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model.
[0031] In the description of the utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the utility model.
[0032] Example 1
[0033] A pneumatic hammer box opening device comprises a mounting plate 1, a plurality of anti-slip strips 2 are fixedly connected to the bottom end of the mounting plate 1, two fixing blocks 3 are fixedly connected to the front and rear ends of the mounting plate 1, a screw 4 is threadedly connected to the middle of the fixing block 3, two mounting boxes 5 are fixedly connected to the left end of the mounting plate 1, an adjusting column 6 is slidably connected to the inside of the mounting box 5, a plurality of square grooves 7 are arranged at the front end of the adjusting column 6, a fixing shell 8 is fixedly connected to the front end of the mounting box 5, a pull rod 9 is slidably connected to the inner front end of the fixing shell 8, one end of the pull rod 9 is fixedly connected to a limiting block 10, a fastening spring 11 is fixedly connected to the outer front end of the limiting block 10, one end of the two adjusting columns 6 is fixed A pneumatic hammer 12 is connected, a roller mold 13 is provided at the top right end of the mounting plate 1, end covers 14 are provided at the left and right ends of the roller mold 13, and roller heads 15 are provided at the left and right ends of the roller mold 13. The rollers 13 are embedded in the ground through screws 4, which is conducive to fixing the mounting plate 1 on the ground. The anti-slip strips 2 are conducive to increasing friction and reducing displacement during the use of the mounting plate 1. The mutual cooperation between the adjusting column 6 and the mounting box 5 facilitates the adjustment of the height of the pneumatic hammer 12 to adapt to the height of different molds. The cooperation between the limit block 10 and the square groove 7 facilitates the fixing of the height of the moving adjusting column 6, thereby fixing the position of the pneumatic hammer 12.
[0034] Example 2
[0035] The right end of the mounting plate 1 is rotatably connected with a bidirectional screw rod 16, a motor 17 is fixedly installed on the front side of the right end of the mounting plate 1, a large gear 18 is fixedly connected to the output end of the motor 17, the other end of the bidirectional screw rod 16 is fixedly connected with a small gear 19, the small gear 19 and the large gear 18 are meshed, the front and rear ends of the bidirectional screw rod 16 are both threadedly connected with a moving rod 20, the other end of the moving rod 20 is fixedly connected with a clamping plate 21, the upper and lower ends of the inner part of the clamping plate 21 are rotatably connected with a plurality of rotating plates 22, and the outer part of the rotating plate 22 is provided with an anti- The sliding pad 23 and the clamping plate 21 are fixedly connected with a plurality of conical shells 24 in the middle of the inner side, the conical shell 24 is fixedly connected with a push spring 25 inside, the other end of the push spring 25 is fixedly connected with a push block 26, and the other ends of the two pull rods 9 are fixedly connected with a connecting rod 27. The two-way screw 16 is used to facilitate the movement of the rods 20 to move closer to or farther from each other, and the clamping plate 21 is set to be arc-shaped, which is conducive to fitting the clamped surface of the roller mold 13, and the anti-slip pad 23 is used to increase the anti-slip property and increase the friction, thereby reducing the loosening phenomenon.
[0036] Working principle: When the roller mold 13 needs to be unpacked, first place the mounting plate 1 on a relatively flat area, use the screws 4 on both sides to embed into the ground to fix the mounting plate 1, and then fix the roller mold 13 on the mounting plate 1. When the height of the pneumatic hammer 12 needs to be adjusted according to the position of the roller head 15, pull the connecting rod 27, and the connecting rod 27 drives the pull rods 9 on both sides to be pulled out of the fixed shell 8, so that the limit block 10 is separated from the corresponding square groove 7, squeezed to the fastening spring 11, and then the adjusting column 6 is released from the installation The pneumatic hammer 12 is pulled up to lift the two adjusting columns 6 and slide inside the corresponding mounting box 5, so that the pneumatic hammer 12 can be adjusted according to the height of the roller head 15. After the adjustment, the connecting rod 27 is loosened, and the limit block 10 is pushed into the corresponding square groove 7 by the rebound of the fastening spring 11. This makes it easier to fix the position of the adjusting column 6 and the pneumatic hammer 12, and then the pneumatic hammer 12 is turned on, and the roller head 15 is adjusted by the pneumatic hammer 12. The roller mold 13 is then turned around and the pneumatic hammer 12 is used to knock the end cover 14 off, which is convenient for demoulding. When the position of the roller mold 13 needs to be fixed, the motor 17 is started, and the output end of the motor 17 drives the large gear 18 to rotate. Due to the meshing of the large gear 18 and the small gear 19, it is convenient for the large gear 18 to rotate and drive the small gear 19 to rotate, so that the small gear 19 drives the two-way screw rod 16 to rotate, which is convenient for the small gear 19 to drive the two-way screw rod 16 to rotate. When the bidirectional screw rod 16 rotates, it drives the moving rods 20 on both sides to approach each other, so that the moving rods 20 drive the corresponding clamping plates 21 to approach each other to clamp the roller mold 13. During the clamping process, the rotating plate 22 contacts the clamped surface, causing the rotating plate 22 to rotate and press against the clamped surface. Then, with the assistance of the anti-slip pad 23, it is convenient to improve the tightness during clamping. During the clamping process, the pushing block 26 contacts the clamped surface, causing the pushing block 26 to be pushed by the pushing spring 25, which is beneficial to enhance the tightness of the clamping.
[0037] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A pneumatic hammer box opening device, comprising a mounting plate (1), characterized in that: The bottom end of the mounting plate (1) is fixedly connected to a plurality of anti-slip strips (2); the front and rear ends of the mounting plate (1) are fixedly connected to two fixing blocks (3); the middle part of the fixing block (3) is threadedly connected to a screw (4); the left end of the mounting plate (1) is internally fixedly connected to two mounting boxes (5); the inside of the mounting box (5) is slidably connected to an adjusting column (6); the front end of the adjusting column (6) is provided with a plurality of square grooves (7); the front end of the mounting box (5) is fixedly connected to a fixing shell (8); the front end of the fixing shell (8) is slidably connected to a pull rod (9); one end of the pull rod (9) is fixedly connected to a limiting block (10); the front end of the limiting block (10) is fixedly connected to a tightening spring (11); one end of the two adjusting columns (6) is fixedly connected to a pneumatic hammer (12); a roller mold (13) is provided at the top right end of the mounting plate (1); end covers (14) are provided at the left and right ends of the roller mold (13); and roller heads (15) are provided at the left and right ends of the roller mold (13).
2. The pneumatic hammer box opening device according to claim 1, characterized in that: The right end of the mounting plate (1) is rotatably connected to a bidirectional screw rod (16), and the front side of the right end of the mounting plate (1) is fixedly mounted with a motor (17).
3. The pneumatic hammer box opening device according to claim 2, characterized in that: The output end of the motor (17) is fixedly connected to a large gear (18), and the other end of the bidirectional lead screw (16) is fixedly connected to a small gear (19).
4. The pneumatic hammer box opening device according to claim 3, characterized in that: The small gear (19) is meshingly connected to the large gear (18), and the front and rear ends of the bidirectional screw rod (16) are both threadedly connected to a moving rod (20).
5. The pneumatic hammer box opening device according to claim 4, characterized in that: The other end of the moving rod (20) is fixedly connected to a clamping plate (21), and the upper and lower ends of the clamping plate (21) are rotatably connected to a plurality of rotating plates (22).
6. The pneumatic hammer box opening device according to claim 5, characterized in that: An anti-slip pad (23) is arranged outside the rotating plate (22), a plurality of conical shells (24) are fixedly connected to the middle part of the inner side of the clamping plate (21), and a push spring (25) is fixedly connected inside the conical shell (24).
7. The pneumatic hammer box opening device according to claim 6, characterized in that: The other end of the push spring (25) is fixedly connected to a push block (26), and the other ends of the two pull rods (9) are fixedly connected to a connecting rod (27).
Citation Information
Patent Citations
Centrifugal roll collar casting demolding device
CN219233907U