Scraper device of belt conveyor
By designing a belt conveyor scraper device including a base plate, a moving plate and an auxiliary fixing mechanism, the problem of disassembly difficulty when the scraper is damaged and the scraper height is fixed, the scraper is quickly disassembled and adjusted, and the maintenance is improved efficiency.
Patent Information
- Application Number
- CN202421065840.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing belt conveyor scraper device requires operators to consume a lot of physical strength to disassemble when the scraper is damaged, and the scraper height is fixed and cannot be adjusted, resulting in low maintenance efficiency.
A scraper device including a base plate, a movable plate and an auxiliary fixing mechanism is designed. Through the cooperation of the movable plate and the auxiliary fixing mechanism, the scraper can be quickly disassembled and adjusted, reducing manpower consumption and improving efficiency.
It realizes rapid disassembly and adjustment of scrapers, reduces the physical consumption of operators, improves maintenance efficiency, and adapts to the scraping needs of belts of different thicknesses.
Smart Images

Figure CN222433246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyor equipment, in particular to a belt conveyor scraper device. Background Art
[0002] Belt conveyors have the advantages of large conveying capacity, simple structure, easy maintenance, and standardized components. They are widely used in mining, metallurgy, coal and other industries to convey loose materials or pieced items. According to the conveying process requirements, they can be transported by a single unit, or they can be composed of multiple units or combined with other conveying equipment to form a horizontal or inclined conveying system to meet the needs of different layout types of work lines.
[0003] For example, a belt conveyor scraper device with the authorization announcement number "CN220466645U" uses the deformation force of the spring to make the scraper press against the belt, so as to avoid the situation where the scraper has insufficient contact area with the belt after severe wear, resulting in inadequate belt cleaning. At the same time, when the scraper scrapes off the firmly bonded lumps on the belt, the scraper can be retracted by compressing the spring, reducing the risk of damage to the scraper due to hard contact between the scraper and the lumps. However, when the scraper of the belt conveyor scraper device is damaged and needs to be repaired, the operator needs to turn multiple bolts to remove the scraper. Turning multiple bolts requires the operator to consume more physical strength, thereby increasing manual labor. At the same time, the scraper of the belt conveyor scraper device is fixed in height and cannot be adjusted. When it is necessary to scrape the surface of the belt conveyor with different thicknesses, the operator needs to manually select a suitable scraper for installation. Since it takes a long time to install a new scraper, the work efficiency is reduced. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when a scraper is damaged and needs to be repaired, an operator needs to turn multiple bolts to remove the scraper, and turning multiple bolts requires the operator to consume more physical strength, thereby increasing manual labor. At the same time, since the height of the scraper of the belt conveyor is fixed and cannot be adjusted, when it is necessary to scrape the surface of the belt conveyor of different thicknesses, the operator needs to manually select a suitable scraper for installation. Since it takes a long time to install a new scraper, the work efficiency is reduced. A belt conveyor scraper device is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A belt conveyor scraper device is designed, including a base plate and a movable plate, wherein the base plate surface is provided with a plurality of lifting mechanisms, the movable plate interior is symmetrically provided with auxiliary fixing mechanisms, the base plate surface is fixedly connected with a plurality of supporting columns, the surfaces of the plurality of supporting columns are fixedly connected with a fixing plate, the fixing plate is rotatably connected with a belt via a pin shaft, a scraper is provided under the belt, and the scraper surface is in contact with the inner wall of a groove machined on the movable plate.
[0007] Preferably, the lifting mechanism includes a first shell, a protruding portion of the inner wall of the first shell is fixedly connected to a motor via a bracket, a cam is fixedly connected to the end of the motor output shaft, the cam surface is in contact with the roller surface, the roller is rotatably connected to the sliding rod via a pin, a sliding groove processed on the sliding rod is slidably connected to the surfaces of two fixed columns, both ends of the two fixed columns are fixedly connected to the inner wall of the first shell, two first springs are fixedly connected to the surface of the sliding rod, the two first spring surfaces are fixedly connected to the surface of the protruding portion of the inner wall of the first shell, and the sliding rod is slidably connected to the first shell via a through hole.
[0008] Preferably, the end of the sliding rod is fixedly connected to the surface of the moving plate, and the first shell surface is fixedly connected to the surface of the bottom plate.
[0009] Preferably, the auxiliary fixing mechanism includes a second shell, which is rotatably connected to the handlebar via a bearing, a gear is fixedly connected to the end of the handlebar, the gear is rotatably connected to the second shell via a cross bar and a bearing, the gear is meshed with a rack, the protruding portion of the rack is slidably connected to the inner wall of the sleeve, the end of the protruding portion of the rack is fixedly connected to one end of the second spring, the other end of the second spring is fixedly connected to the inner wall of the sleeve, the surface of the sleeve is fixedly connected to the inner wall of the second shell, and the rack is slidably connected to the second shell via a through hole.
[0010] Preferably, the end of the rack is pressed against the inner wall of the groove processed on the scraper, and the surface of the rack is slidably connected to the surface of the groove processed on the scraper.
[0011] Preferably, the turning handle is rotatably connected to the movable plate via a bearing, and the second shell surface is fixedly connected to the inner wall of the movable plate.
[0012] The utility model proposes a belt conveyor scraper device, which has the beneficial effect that: through the cooperation of the moving plate and the auxiliary fixing mechanism, the rotation of the handle drives the gear to rotate, thereby driving the protruding part of the rack to slide along the inner wall of the sleeve, and the rack slides along the through hole processed on the second outer shell, so that the scraper can be quickly disassembled without the operator consuming much physical strength, thereby saving manual labor.
[0013] Through the cooperation of the moving plate and the lifting mechanism, the rotation of the motor output shaft drives the cam to rotate, thereby driving the roller to move. The movement of the roller drives the slide bar to slide upward along the surface of the fixed column, while stretching the first spring, and the slide bar slides along the through hole processed on the first shell, so that when the surface of the belt conveyor with different thicknesses needs to be scraped, the time required to adjust the scraper is shorter, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A front cross-sectional view of
[0016] Figure 3 for Figure 5 A front cross-sectional view of the auxiliary fixing mechanism;
[0017] Figure 4 for Figure 5 A left side cross-sectional view of the auxiliary fixing mechanism;
[0018] Figure 5 for Figure 5 for Figure 1 A right side sectional view of
[0019] Figure 6 for Figure 1 Front cross-sectional view of the lifting mechanism in the middle.
[0020] In the figure: 1, bottom plate, 2, lifting mechanism, 201, first shell, 202, motor, 203, cam, 204, roller, 205, slide bar, 206, first spring, 207, fixed column, 3, support column, 4, moving plate, 5, scraper, 6, fixed plate, 7, belt, 8, auxiliary fixing mechanism, 801, second shell, 802, handle, 803, gear, 804, rack, 805, sleeve, 806, second spring. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] See attached Figure 1-6: In the present embodiment, a belt conveyor scraper device comprises a base plate 1 and a movable plate 4, a plurality of lifting mechanisms 2 are arranged on the surface of the base plate 1, an auxiliary fixing mechanism 8 is symmetrically arranged inside the movable plate 4, a plurality of supporting columns 3 are fixedly connected to the surface of the base plate 1, a plurality of supporting columns 3 are fixedly connected to the surfaces of the fixing plates 6, the fixing plates 6 are rotatably connected to the belt 7 through a pin shaft, a scraper 5 is arranged under the belt 7, the surface of the scraper 5 is fitted with the inner wall of the groove processed on the movable plate 4, the end of the slide bar 205 is fixedly connected to the surface of the movable plate 4, the movement of the slide bar 205 drives the movable plate 4 to move, the surface of the first shell 201 is fixedly connected to the surface of the base plate 1, the end of the rack 804 is pressed against the inner wall of the groove processed on the scraper 5, the surface of the rack 804 is slidably connected to the surface of the groove processed on the scraper 5, the rack 804 slides along the surface of the groove processed on the scraper 5, the turning handle 802 is rotatably connected to the movable plate 4 through a bearing, and the surface of the second shell 801 is fixedly connected to the inner wall of the movable plate 4.
[0023] See attached Figure 6
[0024] The lifting mechanism 2 includes a first shell 201, a motor 202 is fixedly connected to the protruding part of the inner wall of the first shell 201 through a bracket, a cam 203 is fixedly connected to the end of the output shaft of the motor 202, the surface of the cam 203 is in contact with the surface of the roller 204, the roller 204 is rotatably connected to the slide bar 205 through a pin, a slide groove processed on the slide bar 205 is slidably connected to the surfaces of two fixed columns 207, both ends of the two fixed columns 207 are fixedly connected to the inner wall of the first shell 201, two first springs 206 are fixedly connected to the surface of the slide bar 205, the elastic coefficients of the first spring 206 and the second spring 806 and the model of the motor 202 are selected according to actual needs to meet the work needs;
[0025] The surfaces of the two first springs 206 are fixedly connected to the surface of the protruding portion of the inner wall of the first shell 201, and the slide bar 205 is slidably connected to the first shell 201 through a through hole. The output shaft of the motor 202 rotates to drive the cam 203 to rotate, thereby driving the roller 204 to move. The movement of the roller 204 drives the slide bar 205 to slide upward along the surface of the fixed column 207, while stretching the first spring 206, and the slide bar 205 slides along the through hole processed on the first shell 201.
[0026] See attached Figure 3-4
[0027] The auxiliary fixing mechanism 8 includes a second shell 801, which is rotatably connected to the turning handle 802 through a bearing. A gear 803 is fixedly connected to the end of the turning handle 802. The gear 803 is rotatably connected to the second shell 801 through a cross bar and a bearing. The gear 803 is meshed with a rack 804. The protruding part of the rack 804 is slidably connected to the inner wall of the sleeve 805. The end of the protruding part of the rack 804 is fixedly connected to one end of the second spring 806, and the other end of the second spring 806 is fixedly connected to the inner wall of the sleeve 805. The surface of the sleeve 805 is fixedly connected to the inner wall of the second shell 801. The rack 804 is slidably connected to the second shell 801 through a through hole. When the turning handle 802 is rotated, the rotation of the turning handle 802 drives the gear 803 to rotate, thereby driving the protruding part of the rack 804 to slide along the inner wall of the sleeve 805, so that the rack 804 slides along the through hole processed on the second shell 801.
[0028] Working principle:
[0029] When using a scraper to clean impurities on the surface of the belt conveyor:
[0030] Scraper installation process:
[0031] The operator turns the left handle 802 clockwise, and the rotation of the handle 802 drives the gear 803 to rotate, thereby driving the protruding part of the rack 804 to slide along the inner wall of the sleeve 805, so that the rack 804 slides to the left along the through hole processed on the second shell 801, compressing the second spring 806, and at the same time, turns the right handle 802 counterclockwise to move the right rack 804 to the right, and then inserts the scraper 5 into the slide groove processed on the movable plate 4, and then the operator slowly rotates the left and right handles 802 in opposite directions, so that the surfaces of the racks 804 on both sides are tightly against the surfaces of the grooves processed on the scraper 5. When the scraper 5 needs to be repaired, the scraper 5 can be quickly removed without consuming much physical strength of the operator.
[0032] Scraper adjustment process:
[0033] Start the two motors 202 to rotate the output shafts to drive the cam 203 to rotate, thereby driving the roller 204 to move. The movement of the roller 204 drives the slide bar 205 to slide upward along the surface of the fixed column 207, and at the same time stretches the first spring 206, and the slide bar 205 slides upward along the through hole processed on the first shell 201. When the cam 203 rotates 180 degrees clockwise, the slide bar 205 moves upward to the maximum distance. The slide bar 205 moves upward and drives the movable plate 4 and the scraper 5 to move upward. When the surface of the scraper 5 is tightly fitted with the surface of the belt 7, the power supply of the motor 202 is turned off to achieve the rapid adjustment of the position of the scraper 5, thereby improving work efficiency.
[0034] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A belt conveyor scraper device, comprising a bottom plate (1) and a moving plate (4), characterized in that: The surface of the bottom plate (1) is provided with a plurality of lifting mechanisms (2); the interior of the movable plate (4) is symmetrically provided with auxiliary fixing mechanisms (8); the surface of the bottom plate (1) is fixedly connected with a plurality of supporting columns (3); the surfaces of the plurality of supporting columns (3) are fixedly connected with a fixing plate (6); the fixing plate (6) is rotatably connected with a belt (7) via a pin shaft; a scraper (5) is provided below the belt (7); the surface of the scraper (5) is in contact with the inner wall of a groove processed on the movable plate (4).
2. A belt conveyor scraper device according to claim 1, characterized in that: The lifting mechanism (2) comprises a first shell (201); a motor (202) is fixedly connected to a protruding portion of an inner wall of the first shell (201) via a bracket; a cam (203) is fixedly connected to an end of an output shaft of the motor (202); a surface of the cam (203) is in contact with a surface of a roller (204); the roller (204) is rotationally connected to a slide bar (205) via a pin; a slide groove machined on the slide bar (205) is slidably connected to the surfaces of two fixed columns (207); both ends of the two fixed columns (207) are fixedly connected to the inner wall of the first shell (201); two first springs (206) are fixedly connected to the surface of the protruding portion of the inner wall of the first shell (201); and the slide bar (205) is slidably connected to the first shell (201) via a through hole.
3. A belt conveyor scraper device according to claim 2, characterized in that: The end of the sliding rod (205) is fixedly connected to the surface of the moving plate (4), and the surface of the first shell (201) is fixedly connected to the surface of the bottom plate (1).
4. A belt conveyor scraper device according to claim 1, characterized in that: The auxiliary fixing mechanism (8) comprises a second shell (801), wherein the second shell (801) is rotatably connected to the handlebar (802) via a bearing, a gear (803) is fixedly connected to the end of the handlebar (802), the gear (803) is rotatably connected to the second shell (801) via a cross bar and a bearing, the gear (803) is meshed with a rack (804), a protruding portion of the rack (804) is slidably connected to the inner wall of a sleeve (805), an end of the protruding portion of the rack (804) is fixedly connected to one end of a second spring (806), the other end of the second spring (806) is fixedly connected to the inner wall of the sleeve (805), a surface of the sleeve (805) is fixedly connected to the inner wall of the second shell (801), and the rack (804) is slidably connected to the second shell (801) via a through hole.
5. A belt conveyor scraper device according to claim 4, characterized in that: The end of the rack (804) is pressed against the inner wall of a groove processed on the scraper (5), and the surface of the rack (804) is slidably connected to the surface of the groove processed on the scraper (5).
6. A belt conveyor scraper device according to claim 4, characterized in that: The turning handle (802) is rotatably connected to the moving plate (4) via a bearing, and the surface of the second shell (801) is fixedly connected to the inner wall of the moving plate (4).
Citation Information
Patent Citations
Scraper device of belt conveyor
CN220466645U