Conveying device for temperature controller part machining
By designing a synchronous distance adjustment mechanism of the side guide plate in the conveying device for processing the thermostat parts, the existing devices have solved the problems of difficulty in adjusting, inaccurate position and poor adaptability when adapting to parts of different sizes and models, and achieved more efficiently , more flexible production process.
Patent Information
- Application Number
- CN202420968994.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing conveyor for thermostat parts processing is difficult to adjust when adapting to parts of different sizes and models, the position is inaccurate, and the adaptability is poor, resulting in reduced production efficiency and increased processing errors.
A conveying device including a synchronous distance adjustment mechanism of the side guide plate is designed. The device realizes rapid and accurate adjustment of the side guide plate through a plurality of distance adjustment transmission components and a driving worm, and adapts to parts of different sizes and models.
The device improves production efficiency and flexibility through synchronous distance adjustment operation, ensures stability and accuracy of parts during conveying, and reduces equipment replacement and commissioning time.
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Figure CN222433399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermostat parts processing, in particular to a conveying device for thermostat parts processing. Background Art
[0002] Thermostat parts are a key component used to control and adjust temperature. In the production process of thermostat parts, conveying and processing operations are usually required. In order to ensure the stability and accuracy of the parts during the processing, a conveying device is often required to position and guide the parts. However, the existing conveying devices for processing thermostat parts have some shortcomings.
[0003] The shortcomings of existing conveying devices for processing thermostat parts include:
[0004] Difficult to adjust: Traditional conveying devices need to be manually adjusted or replaced when adapting to different sizes and models of thermostat parts. This is not only time-consuming and labor-intensive, but may also lead to reduced production efficiency and increased processing errors.
[0005] Inaccurate position: When adjusting the position of the side guide plate, the traditional conveying device has the problem of inaccurate position adjustment. This may cause instability of the parts during the conveying process, affecting the processing quality and accuracy.
[0006] Poor adaptability: Existing conveying devices often cannot meet the production needs of thermostat parts of different sizes and models. Due to the lack of flexibility and adjustment capabilities, additional equipment or redesign may be required to accommodate different parts. Utility Model Content
[0007] 1. Technical issues to be resolved
[0008] In view of the deficiencies in the prior art, the utility model provides a conveying device for processing temperature controller parts, which has the advantages of synchronous distance adjustment operation, stability and accuracy, and enhanced adaptability, and solves the problems of difficult adjustment, inaccurate positioning, and poor adaptability.
[0009] (II) Technical solution
[0010] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a conveying device for processing thermostat parts, comprising a thermostat parts conveying belt, the outer side of the thermostat parts conveying belt is closed by a long strip of external fixed cover, the top of the thermostat parts conveying belt is provided with side guide plates near the edges on both sides, the top of the external fixed cover is installed with a top machine cover, and the top machine cover is installed with a side guide plate synchronous distance adjustment mechanism;
[0011] The side guide plate synchronous distance adjustment mechanism comprises:
[0012] 5 adjustable pitch transmission components are evenly spaced from left to right;
[0013] A driving worm gear installed transversely inside the top hood to drive the five pitch-adjusting transmission assemblies to perform pitch-adjusting operation;
[0014] A power source is installed on the right end surface inside the top hood to drive the driving worm to rotate.
[0015] As a preferred technical solution of the utility model, the pitch-adjustable transmission assembly comprises:
[0016] Rotate the rotating disk mounted on the top of the outer fixed cover;
[0017] Two converging guide through holes centrally and symmetrically distributed on the rotating disk;
[0018] Correspondingly, the guide connecting columns are slidably engaged with the insides of the two gathering guide through holes, and the bottom ends of the two guide connecting columns are fixedly mounted on the top edges of the two side guide plates;
[0019] The top of the outer fixing cover is provided with two straight-line guide through-holes cooperating with the two guide connecting columns to slide toward the center or toward the outside;
[0020] A worm wheel is mounted at the top center of the rotating disk, and the driving worm is meshed with the side surface of the worm wheel.
[0021] As a preferred technical solution of the present utility model, the transmission ratio between the driving worm and the worm wheel is set to 2:1.
[0022] As a preferred technical solution of the utility model, the convergence guide perforation trajectory is set as an arc that gently bends and converges from the edge of the rotating disk to the center.
[0023] As a preferred technical solution of the utility model, the power source includes:
[0024] A reduction motor installed on the right end surface of the top hood;
[0025] A driving gear connected to the output end of the reduction motor;
[0026] A transmission gear meshed with the lower portion of the driving gear has a center portion of the transmission gear connected to a right end of the driving worm.
[0027] As a preferred technical solution of the present utility model, the transmission ratio between the driving gear and the transmission gear is set to 4:1.
[0028] Compared with the prior art, the utility model provides a conveying device for processing thermostat parts, which has the following beneficial effects:
[0029] Synchronous distance adjustment operation: Through multiple distance adjustment transmission components in the synchronous distance adjustment mechanism of the side guide plate, the overall position adjustment of the longer side guide plate is realized. This design enables the side guide plate to be adjusted to the target position quickly and accurately, and adapts to the conveying side guide operation of temperature controller parts of different sizes and models. Therefore, the device can improve production efficiency and flexibility.
[0030] Stability and precision: The worm wheel and the rotating disk inside the pitch-adjusting transmission assembly work together, and through the double guide limit of the convergent guide perforation and the linear guide perforation, the synchronous displacement operation of each pitch-adjusting transmission assembly is ensured, thereby driving the side guide plates on both sides of the bottom to move toward the center. This mechanical structure design makes the adjustment of the side guide plates stable and precise, ensuring that the side guide can be maintained stable during the transportation of the thermostat parts.
[0031] Enhanced adaptability: Since the device can quickly adjust the position of the side guide plate to adapt to different sizes and models of thermostat parts, it can more flexibly respond to the needs of different products during the production process. This improved adaptability can reduce the number of equipment changes and debugging time, and improve production efficiency.
[0032] In summary, this conveying device for processing temperature controller parts realizes the operation of adjusting the overall position of the longer side guide plate through multiple distance adjustment transmission components arranged inside its side guide plate synchronous distance adjustment mechanism. It has stability, precision and high adaptability, and can improve the production efficiency and quality of temperature controller parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the structure of the utility model;
[0034] Figure 2 It is a schematic diagram of the connection structure of the side guide plate and the synchronous distance adjustment mechanism of the side guide plate of the utility model;
[0035] Figure 3 This is a schematic diagram of the connection structure between the pitch-adjustable transmission assembly and the driving worm of the utility model;
[0036] Figure 4 It is a structural schematic diagram of the power source of the utility model;
[0037] Figure 5 It is a schematic diagram of the distribution structure of the linear guide through holes and the corresponding guide connecting columns of the utility model.
[0038] Among them: 1. Temperature controller parts conveyor belt; 2. External fixed cover; 3. Top machine cover; 4. Side guide plate; 5. Side guide plate synchronous distance adjustment mechanism;
[0039] 21. Linear guide perforation;
[0040] 51. Pitch-adjustable transmission assembly; 52. Driving worm; 53. Power source;
[0041] 511, worm wheel; 512, rotating disk; 513, gathering guide through hole; 514, guide connecting column;
[0042] 531, transmission gear; 532, driving gear; 533, reduction motor. DETAILED DESCRIPTION
[0043] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0045] In addition, "multiple" means more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0046] See also Figure 1-5 , a conveying device for processing thermostat parts:
[0047] It includes a thermostat parts conveyor belt 1, the outer side of the thermostat parts conveyor belt 1 is closed by a long strip outer fixed cover 2, the top of the thermostat parts conveyor belt 1 is provided with side guide plates 4 near the edges on both sides, the top of the outer fixed cover 2 is provided with a top machine cover 3, and the top machine cover 3 is provided with a side guide plate synchronous distance adjustment mechanism 5;
[0048] The side guide plate synchronous distance adjustment mechanism 5 comprises:
[0049] Five pitch-adjusting transmission components 51 equidistantly distributed from left to right;
[0050] A driving worm 52 installed transversely inside the top hood 3 to drive the five pitch-adjusting transmission assemblies 51 to perform pitch-adjusting operation;
[0051] A power source 53 installed on the right end surface inside the top hood 3 to drive the driving worm 52 to rotate;
[0052] Among them, the power source 53 provides the driving force for the worm 52 to rotate, drives the worm 52 to rotate, and then drives the five pitch-adjusting transmission components 51 to start synchronously, so as to realize the rapid and corresponding operation of the two side guide plates 4 at the bottom, that is, to ensure that the front and rear ends and each position of the center can realize the displacement operation synchronously, and effectively adapt to the rapid pitch-adjusting operation of the side guide structure of the longer conveying channel used for the production of thermostat parts, so that it can quickly adapt to the conveying side guide operation of thermostat parts of different models and sizes.
[0053] Furthermore, the pitch-adjustable transmission assembly 51 includes:
[0054] Rotate the rotary disc 512 mounted on the top of the outer fixed cover 2;
[0055] Two gathering guide through holes 513 centrally and symmetrically distributed on the rotating disk 512;
[0056] Correspondingly, the guide connecting posts 514 are slidably engaged with the two gathering guide through holes 513, and the bottom ends of the two guide connecting posts 514 are fixedly mounted on the top edges of the two side guide plates 4;
[0057] The top of the outer fixing cover 2 is provided with two straight guide through holes 21 cooperating with the two guide connecting pillars 514 to slide toward the center or outward;
[0058] A worm wheel 511 is installed at the top center of the rotating disk 512, and the driving worm 52 is meshed with the side surface of the worm wheel 511;
[0059] Among them, the driving worm 52 can drive the worm wheel 51 inside each pitch-adjusting transmission component 51 to rotate synchronously, and the turntable 512 inside each pitch-adjusting transmission component 51 rotates synchronously. At this time, the two guide connecting columns 514 inside each pitch-adjusting transmission component 51 are affected by the double guide limits of the gathering guide through hole 513 that rotates with the turntable 512 and the straight guide through hole 21, thereby realizing the operation of synchronous displacement toward the center, and then driving the side guide plates 4 on both sides of the bottom to move toward the center.
[0060] Furthermore, the transmission ratio between the driving worm 52 and the worm wheel 511 is set to 2:1.
[0061] Furthermore, the trajectory of the gathering guide perforation 513 is set to be an arc that gently bends and gathers from the edge of the rotating disk 512 toward the center;
[0062] Among them, this design can drive the guide connection column 514 inside it to move toward the center when it rotates, thereby achieving the operation of driving the side guide plate 4 connected below to move toward the center.
[0063] Furthermore, the power source 53 includes:
[0064] A reduction motor 533 mounted on the right end surface of the top hood 3;
[0065] A driving gear 532 connected to the output end of the reduction motor 533;
[0066] A transmission gear 531 meshed with the driving gear 532, wherein the center of the transmission gear 531 is connected to the right end of the driving worm 52;
[0067] The driving motor 533 drives the driving gear 532 to rotate, and then drives the transmission gear 531 to rotate, and finally realizes the operation of driving the driving worm 52 to rotate.
[0068] Furthermore, the transmission ratio between the driving gear 532 and the transmission gear 531 is set to 4:1.
[0069] How it works
[0070] Startup process: First, the operator starts the power source, that is, the reduction motor 533. The reduction motor transmits power to the driving worm 52 through the meshing of the driving gear 532 and the transmission gear 531, thereby starting the distance adjustment operation process of the entire conveying device.
[0071] Pitch adjustment operation: The rotation of the driving worm 52 is transmitted to the rotating disk 512 through the worm wheel 511, causing the rotating disk to rotate. The convergence guide through-holes 513 on the rotating disk 512 cause the two guide connecting columns 514 to slide toward the center or the outside according to the preset trajectory, thereby achieving synchronous pitch adjustment of the side guide plate 4. This step is achieved through the meshing transmission relationship between the worm wheel 511 at the top of the rotating disk 512 and the driving worm 52.
[0072] Adapting to different sizes: The adjustment of the side guide plate 4 enables the thermostat parts conveyor belt 1 to adapt to thermostat parts of different models and sizes. This adjustment is achieved through the mechanical structure inside the adjustable transmission assembly 51, ensuring the synchronous displacement operation of the front and rear ends and the center position, ensuring that the thermostat parts can remain stable during the conveying process.
[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0074] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0075] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A conveying device for processing thermostat parts, comprising a thermostat parts conveyor belt (1), characterized in that: The outer side of the thermostat parts conveyor belt (1) is closed by a long strip-shaped external fixed cover (2), and side guide plates (4) are arranged at the top of the thermostat parts conveyor belt (1) near the two side edges, and a top machine cover (3) is installed on the top of the external fixed cover (2), and a side guide plate synchronous distance adjustment mechanism (5) is installed inside the top machine cover (3); The side guide plate synchronous distance adjustment mechanism (5) comprises: Five pitch-adjusting transmission components (51) equidistantly distributed from left to right; A driving worm (52) installed transversely inside the top hood (3) and driving the five pitch-adjusting transmission assemblies (51) to perform a pitch-adjusting operation; A power source (53) is installed on the right end surface inside the top hood (3) to drive the driving worm (52) to rotate.
2. A conveying device for processing temperature controller parts according to claim 1, characterized in that: The pitch-adjustable transmission assembly (51) comprises: Rotating a rotating disk (512) mounted on the top of the outer fixed cover (2); Two gathering guide through holes (513) centrally and symmetrically distributed on the rotating disk (512); A guide connecting column (514) correspondingly slidably engaged with the inside of the two gathering guide through holes (513), the bottom ends of the two guide connecting columns (514) being fixedly mounted on the top edges of the two side guide plates (4); The top of the outer fixing cover (2) is provided with two straight-line guide through holes (21) cooperating with the two guide connecting columns (514) to slide toward the center or toward the outside; A worm wheel (511) is mounted at the top center of the rotating disk (512), and the driving worm (52) is meshed with the side surfaces of the worm wheel (511).
3. A conveying device for processing temperature controller parts according to claim 2, characterized in that: The transmission ratio between the driving worm (52) and the worm wheel (511) is set to 2:
1.
4. A conveying device for processing temperature controller parts according to claim 2, characterized in that: The trajectory of the gathering guide perforation (513) is set as an arc that gently bends and gathers from the edge of the rotating disk (512) toward the center.
5. The conveying device for processing thermostat parts according to claim 1, characterized in that: The power source (53) comprises: A reduction motor (533) mounted on the right end surface of the top hood (3); A driving gear (532) connected to the output end of the reduction motor (533); A transmission gear (531) is meshed with the lower portion of the driving gear (532), and the center of the transmission gear (531) is connected to the right end of the driving worm (52).
6. A conveying device for processing thermostat parts according to claim 5, characterized in that: The transmission ratio between the driving gear (532) and the transmission gear (531) is set to 4:1.