Coiling device for aluminum alloy wires

Abstract

The utility model discloses an aluminum alloy wire coiling device which comprises a base, and the top end of the base is fixedly connected with an arrangement assembly. The arrangement assembly comprises a limiting rod, the surface of the limiting rod is slidably connected with an adjusting plate, the middle of the adjusting plate is in threaded connection with a threaded rod, the top end of the threaded rod is fixedly connected with a rotating disc, and a plurality of take-up holes of different sizes are formed in the front face of the adjusting plate from left to right. Before aluminum alloy wires are coiled, one ends of the aluminum alloy wires penetrate through the take-up holes in the adjusting plate, the multiple take-up holes are arranged and are different in size, so that the aluminum alloy wires of different sizes are adapted, and in the coiling process, due to the fact that the aluminum alloy wires slide in the take-up holes, foreign matter on the surfaces of the aluminum alloy wires falls off; the rotating disc is rotated, the adjusting plate moves downwards on the surface of the threaded rod, the inclination angle of the aluminum alloy wire is changed accordingly, and therefore the tightness degree of the aluminum alloy wire is adjusted, and winding is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy wire production, in particular to a coiling device for aluminum alloy wire. Background Art

[0002] Aluminum alloy wire is a metal wire product used in long-span high-voltage overhead transmission lines. The most commonly used is steel-core aluminum alloy stranded wire. The production and application technology of this type of conductor is basically mature, but its heat resistance and corrosion resistance are relatively weak, and the transmission capacity of the line is subject to certain restrictions. During the production process of aluminum alloy wire, after processing is completed, in order to facilitate transportation and use, the produced aluminum alloy wire is generally wound onto the take-up roller through a winding device.

[0003] In the process of coiling aluminum alloy wire, due to its certain flexibility, the wire is prone to entanglement when winding, which increases the difficulty of coiling. After processing, some foreign matter and dust are easily attached to the surface of the aluminum alloy wire, which can easily affect the normal use of the aluminum alloy wire after coiling. Utility Model Content

[0004] The purpose of the utility model is to provide a coiling device for aluminum alloy wires to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for aluminum alloy wire, comprising a base, the top end of the base is fixedly connected to a sorting assembly; the sorting assembly comprises a limit rod, the surface of the limit rod is slidably connected to an adjustment plate, the middle part of the adjustment plate is threadedly connected to a threaded rod, the top end of the threaded rod is fixedly connected to a rotating disk, and the front side of the adjustment plate is provided with a plurality of wire collection holes of different sizes from left to right.

[0006] As a further preferred embodiment of the present technical solution, a driving motor is fixedly connected to the left side of the base, a reciprocating screw is fixedly connected to the output end of the driving motor, a first slide is threadedly connected to the surface of the reciprocating screw, a mounting frame is fixedly connected to the top of the first slide, and a mounting assembly is fixedly installed on the top of the mounting frame.

[0007] As a further preferred embodiment of the present technical solution, the mounting assembly includes a lower fixing groove, a lower limit groove is provided on the inner wall of the lower fixing groove, a mounting block is rotatably connected to the top of the lower limit groove, a top plate is movably connected to the top of the mounting block, an upper fixing groove is provided on the bottom of the top plate, an upper limit groove is provided on the inner wall of the upper fixing groove, a connecting screw is movably installed in the middle of the top plate, and a fixing nut is threadedly connected to the surface of the connecting screw.

[0008] As a further preferred embodiment of the present technical solution, there are two lower fixing grooves, the two lower fixing grooves are semicircular in shape, the upper fixing groove and the lower fixing groove are consistent in shape and size, connecting plates are provided on the front and rear sides of the top plate and the mounting frame, a plurality of holes are opened in the middle of the connecting plate, and the connecting screws are located inside the holes.

[0009] As a further preferred embodiment of the present technical solution, a rotating groove is provided on the top of the mounting frame, a wire take-up roller is rotatably connected inside the rotating groove, and a connecting shaft is fixedly connected to the left side of the wire take-up roller.

[0010] As a further preferred embodiment of the present technical solution, a motor base is fixedly connected to the left side of the mounting frame, a winding motor is fixedly connected to the top of the motor base, a driving gear is fixedly sleeved on the output shaft of the winding motor, and a transmission gear is meshed on the top of the driving gear.

[0011] As a further preferred embodiment of the present technical solution, a first slide groove is provided on the top of the base, the first slide groove is adapted to the first slide plate, a second slide groove is provided on the top of the base, a guide rod is fixedly connected to the inside of the second slide groove, a second slide plate is slidably connected to the surface of the guide rod, and the second slide plate is fixedly connected to the mounting frame.

[0012] The utility model provides a coiling device for aluminum alloy wire, which has the following beneficial effects:

[0013] (1) The utility model adds a tidying component on the front side of the take-up roller. Before the aluminum alloy wire is coiled, one end of the aluminum alloy wire is passed through the take-up hole on the adjustment plate. The number of the take-up holes is multiple and the sizes are different, so as to adapt to aluminum alloy wires of different sizes. During the coiling process, the aluminum alloy wire slides in the take-up hole, so that foreign matter on its surface falls off; the rotating disk is rotated, and the adjustment plate moves downward on the surface of the threaded rod, and the inclination angle of the aluminum alloy wire changes accordingly, so as to adjust the tightness of the aluminum alloy wire to prevent entanglement.

[0014] (2) After the aluminum alloy wire is coiled, the utility model uses a tool to remove the fixing nut from the connecting screw, so that the top plate and the mounting frame can be separated, the take-up roller and the aluminum alloy wire are removed from the mounting block through the connecting shaft, and then the mounting block is placed in the lower fixing groove and the lower limit groove, and a new take-up roller is installed in the mounting block, and the top plate is placed on the mounting block. The top plate and the mounting frame can be fixed by using the connecting screws and the fixing nut, thereby completing the replacement and installation of the take-up roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2It is a schematic diagram of the structure of the reciprocating screw rod and the guide rod of the utility model;

[0017] Figure 3 This is a schematic diagram of the mounting block and top plate structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the exploded structure of the installation assembly of the utility model;

[0019] Figure 5 This is a schematic diagram of the mounting frame structure of the utility model.

[0020] In the figure: 1. base; 2. sorting component; 201. limit rod; 202. adjustment plate; 203. threaded rod; 204. rotating disk; 205. wire take-up hole; 3. drive motor; 4. reciprocating screw rod; 5. first slide plate; 6. mounting frame; 7. mounting component; 701. lower fixed groove; 702. lower limit groove; 703. mounting block; 704. top plate; 705. upper fixed groove; 706. upper limit groove; 707. connecting screw; 708. fixing nut; 8. rotating groove; 9. wire take-up roller; 10. connecting shaft; 11. motor base; 12. winding motor; 13. drive gear; 14. transmission gear; 15. first slide groove; 16. second slide groove; 17. guide rod; 18. second slide plate. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] The utility model provides a technical solution: Figure 1 and Figure 5 As shown, in this embodiment, a winding device for aluminum alloy wire includes a base 1, and the top of the base 1 is fixedly connected to a sorting component 2; the sorting component 2 includes a limit rod 201, and the surface of the limit rod 201 is slidably connected to an adjusting plate 202, the middle part of the adjusting plate 202 is threadedly connected to a threaded rod 203, the top of the threaded rod 203 is fixedly connected to a rotating disk 204, and the front side of the adjusting plate 202 is provided with a plurality of wire receiving holes 205 of different sizes from left to right.

[0023] A driving motor 3 is fixedly connected to the left side of the base 1, a reciprocating screw 4 is fixedly connected to the output end of the driving motor 3, a first slide 5 is threadedly connected to the surface of the reciprocating screw 4, a mounting frame 6 is fixedly connected to the top of the first slide 5, and a mounting assembly 7 is fixedly installed on the top of the mounting frame 6.

[0024] The mounting assembly 7 includes a lower fixing groove 701, the inner wall of which is provided with a lower limiting groove 702, the top of which is rotatably connected to a mounting block 703, the top of which is movably connected to a top plate 704, an upper fixing groove 705 is provided at the bottom of the top plate 704, an upper limiting groove 706 is provided on the inner wall of the upper fixing groove 705, a connecting screw 707 is movably installed in the middle of the top plate 704, and a fixing nut 708 is threadedly connected to the surface of the connecting screw 707.

[0025] There are two lower fixing grooves 701, and the shape of the two lower fixing grooves 701 is semicircular. The shape and size of the upper fixing groove 705 and the lower fixing groove 701 are consistent. Connecting plates are provided on the front and rear sides of the top plate 704 and the mounting frame 6. A plurality of holes are opened in the middle of the connecting plate, and the connecting screws 707 are located inside the holes.

[0026] A rotating groove 8 is provided on the top of the mounting frame 6 , and a wire take-up roller 9 is rotatably connected inside the rotating groove 8 , and a connecting shaft 10 is fixedly connected to the left side of the wire take-up roller 9 .

[0027] A motor base 11 is fixedly connected to the left side of the mounting frame 6 , a winding motor 12 is fixedly connected to the top of the motor base 11 , a driving gear 13 is fixedly sleeved on the output shaft of the winding motor 12 , and a transmission gear 14 is meshed with the top of the driving gear 13 .

[0028] A first slide groove 15 is provided on the top of the base 1, and the first slide groove 15 is adapted to the first slide plate 5. A second slide groove 16 is provided on the top of the base 1, and a guide rod 17 is fixedly connected to the inside of the second slide groove 16, and a second slide plate 18 is slidably connected to the surface of the guide rod 17, and the second slide plate 18 is fixedly connected to the mounting frame 6.

[0029] The utility model provides a coiling device for aluminum alloy wire, and the specific working principle is as follows:

[0030] Before coiling the aluminum alloy wire, one end of the aluminum alloy wire is passed through the wire-taking hole 205 on the adjusting plate 202, and a certain length of the aluminum alloy wire is wound on the wire-taking roller 9. After the aluminum alloy wire is fixed to the wire-taking roller 9, the winding motor 12 is started to drive the gear 13 to rotate. Since the transmission gear 14 and the driving gear 13 are meshed, the transmission gear 14 drives the connecting shaft 10 and the wire-taking roller 9 to rotate, thereby coiling the aluminum alloy wire. During the coiling process, since the aluminum alloy wire slides in the wire-taking hole 205, foreign matter on its surface falls off. At the same time, the driving motor 3 is started, the reciprocating screw rod 4 is rotated, and the first slide plate 5 drives the mounting frame 6 to move left and right, so that the aluminum alloy wire is coiled at different positions of the wire-taking roller 9. The rotating disk 204 is rotated, and the adjusting plate 202 moves downward on the surface of the threaded rod 203, and the inclination angle of the aluminum alloy wire changes accordingly, thereby adjusting the tightness of the aluminum alloy wire to prevent winding. After the aluminum alloy wire is coiled, use a tool to remove the fixing nut 708 from the connecting screw 707, and the top plate 704 and the mounting frame 6 can be separated. The take-up roller 9 and the aluminum alloy wire are removed from the mounting block 703 through the connecting shaft 10, and then the mounting block 703 is placed in the lower fixing groove 701 and the lower limit groove 702. The new take-up roller 9 is installed in the mounting block 703, and the top plate 704 is placed on the mounting block 703. The top plate 704 and the mounting frame 6 can be fixed using the connecting screws 707 and the fixing nut 708, thereby completing the replacement and installation of the take-up roller 9.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coiling device for an aluminum alloy wire, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a sorting assembly (2); the sorting assembly (2) comprises a limit rod (201), the surface of the limit rod (201) is slidably connected to an adjustment plate (202), the middle of the adjustment plate (202) is threadedly connected to a threaded rod (203), the top of the threaded rod (203) is fixedly connected to a rotating disk (204), and the front of the adjustment plate (202) is provided with a plurality of wire collection holes (205) of different sizes from left to right.

2. The coiling device for an aluminum alloy wire according to claim 1, characterized in that: The left side of the base (1) is fixedly connected to a driving motor (3), the output end of the driving motor (3) is fixedly connected to a reciprocating screw (4), the surface of the reciprocating screw (4) is threadedly connected to a first slide plate (5), the top end of the first slide plate (5) is fixedly connected to a mounting frame (6), and the top end of the mounting frame (6) is fixedly mounted with a mounting assembly (7).

3. The coiling device for an aluminum alloy wire according to claim 2, characterized in that: The mounting assembly (7) comprises a lower fixing groove (701), the inner wall of the lower fixing groove (701) is provided with a lower limiting groove (702), the top end of the lower limiting groove (702) is rotatably connected to a mounting block (703), the top end of the mounting block (703) is movably connected to a top plate (704), the bottom of the top plate (704) is provided with an upper fixing groove (705), the inner wall of the upper fixing groove (705) is provided with an upper limiting groove (706), a connecting screw (707) is movably installed in the middle of the top plate (704), and a fixing nut (708) is threadedly connected to the surface of the connecting screw (707).

4. The coiling device for an aluminum alloy wire according to claim 3, characterized in that: The number of the lower fixing grooves (701) is two, and the two lower fixing grooves (701) are semicircular in shape. The upper fixing groove (705) and the lower fixing groove (701) are consistent in shape and size. The top plate (704) and the mounting frame (6) are both provided with connecting plates on the front and rear sides. A plurality of holes are provided in the middle of the connecting plates, and the connecting screws (707) are located inside the holes.

5. The coiling device for an aluminum alloy wire according to claim 2, characterized in that: A rotation groove (8) is provided on the top of the mounting frame (6), a wire take-up roller (9) is rotatably connected inside the rotation groove (8), and a connecting shaft (10) is fixedly connected to the left side of the wire take-up roller (9).

6. The coiling device for aluminum alloy wire according to claim 2, characterized in that: The left side of the mounting frame (6) is fixedly connected to a motor base (11), the top end of the motor base (11) is fixedly connected to a winding motor (12), the output shaft of the winding motor (12) is fixedly sleeved with a driving gear (13), and the top end of the driving gear (13) is meshed with a transmission gear (14).

7. The coiling device for aluminum alloy wire according to claim 1, characterized in that: The top of the base (1) is provided with a first slide groove (15), the first slide groove (15) is adapted to the first slide plate (5), the top of the base (1) is provided with a second slide groove (16), the interior of the second slide groove (16) is fixedly connected to a guide rod (17), the surface of the guide rod (17) is slidably connected to a second slide plate (18), and the second slide plate (18) is fixedly connected to the mounting frame (6).

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