Ultrathin flexible glass chemical toughening treatment device
By designing ultra-thin flexible glass chemical tempering treatment device with support and tooth structure, the problems of glass damage and waste of tempering liquid during the tempering process of existing devices are solved, and higher process yield and mass production efficiency are achieved.
Patent Information
- Application Number
- CN202420277375.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-05
AI Technical Summary
The existing ultra-thin flexible glass chemical tempering devices are prone to glass damage and waste of tempering liquid during the tempering process, and the device has serious salt accumulation, which affects the process yield and mass production efficiency.
An ultra-thin flexible glass chemical tempering treatment device was designed, using support members and latching structures. The latching teeth were made of arc-shaped metal material, with high temperature lines wrapped around the sides, and adjacent latching teeth gaps were wrapped around the gap high temperature lines respectively. Achieve glass clamping and limiting, reducing contact area and outflow of tempered liquid.
It effectively reduces the risk of damage of ultra-thin flexible glass, reduces the waste of tempering liquid and salt accumulation problems, and improves the yield and mass production efficiency of the chemical tempering process.
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Figure CN222434347U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ultra-thin flexible glass production, and more specifically relates to an ultra-thin flexible glass chemical tempering treatment device. Background Art
[0002] The current folding screen uses ultra-thin glass materials for flexible cover plates, and chemical tempering is an indispensable part of the strengthening process of flexible materials. Therefore, the future development trend of folding screens will be to use ultra-thin glass as a flexible cover plate for module assembly and mass production. In order to improve the strength of the ultra-thin glass cover plate, potassium nitrate in a high-temperature molten state is often used to replace sodium and potassium ions to achieve the purpose of chemical tempering. However, due to its ultra-thin and soft characteristics, ultra-thin flexible glass cannot stand in the tempering liquid for tempering, so a chemical tempering device suitable for ultra-thin flexible glass is required. The device currently used is to clamp and limit the glass, which has a high risk of breakage. After the device tempers a batch of glass each time, the tempering salt in the tempering liquid will be taken away from the tempering liquid furnace along with the device, resulting in a waste of tempering salt, resulting in a large amount of replenishment, a large demand, high cost, and low cost performance. In addition, the device has serious salt accumulation, which will cause serious mark defects and seriously affect the process yield and mass production output.
[0003] In the prior art, there is a technology named "Ultra-thin Flexible Glass (UTG) Tempering Tool" and the publication number is "CN214299866U", which discloses a tool for tempering ultra-thin flexible glass (UTG), including: a mounting frame, the mounting frame is formed by connecting multiple support surfaces end to end; a support bar, the support bar can be detachably installed in the mounting frame, and a plurality of the support bars are arranged in a horizontal and vertical interval to form an independent chamber for storage. The tool is placed in a tempering furnace to temper the glass, the mounting frame and the support bar are made of high temperature resistant materials, the support bar can be detachably installed in the mounting frame, and a plurality of the support bars are arranged in a horizontal and vertical interval to form an independent chamber for storage, the size of the independent chamber is still determined by the size of the foldable glass, when it is necessary to temper glass similar to the size of a mobile phone screen, the horizontal and vertical intervals between the plurality of the support bars are relatively small, and when it is necessary to temper glass similar to the size of a flat screen, the horizontal and vertical intervals between the plurality of the support bars are relatively large.
[0004] However, this technology does not involve the technical problems and technical solutions of the present application. Utility Model Content
[0005] The technical problem to be solved by the utility model is: in view of the deficiencies in the prior art, a device for chemically tempering ultra-thin flexible glass is provided which has a simple structure and can reliably realize the clamping and limiting of ultra-thin flexible glass in the tempering process, reduce the breakage of the ultra-thin flexible glass, and at the same time greatly reduce the tempering liquid brought out of the tempering furnace each time the tempering process is performed, reduce the problem of salt accumulation, thereby reducing the mark on the ultra-thin glass during the chemical tempering process and improving the yield.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by the utility model is:
[0007] The utility model discloses a chemical tempering treatment device for ultra-thin flexible glass. A support is arranged on the device frame. A plurality of protruding teeth are arranged on the support according to the gap. The teeth are arc-shaped structures made of metal materials. A high-temperature wire is wound around the side of each tooth respectively. A gap part high-temperature wire is wound around the gap part of two adjacent teeth respectively. The surface of the high-temperature wire of the gap part is a protruding arc surface structure.
[0008] The support member of the device frame comprises an upper support member and a lower support member, and the latching teeth comprise an upper latching tooth and a lower latching tooth.
[0009] The lower surface of the upper support member is provided with a plurality of upper latching teeth protruding downwards at intervals, and the upper surface of the lower support member is provided with a plurality of lower latching teeth protruding upwards at intervals, and the number and position of the upper latching teeth correspond to each other.
[0010] The upper clamping tooth is a semicircular structure protruding downward, and a clamping tooth high-temperature wire is wound around one side of the upper clamping tooth, and a clamping tooth high-temperature wire is also wound around the other side of the upper clamping tooth.
[0011] The lower clamping tooth is an upwardly protruding semicircular structure, one side of the lower clamping tooth is wound with a clamping tooth high temperature wire, and the other side of the lower clamping tooth is also wound with a clamping tooth high temperature wire.
[0012] Each upper tooth is located directly above a corresponding lower tooth, the upper edge of each piece of ultra-thin flexible glass is configured to be able to be clamped in the gap between two adjacent upper teeth, and the lower edge of each piece of ultra-thin flexible glass is configured to be able to be clamped in the gap between two adjacent lower teeth.
[0013] When the upper edge of each piece of ultra-thin flexible glass is configured to be able to be clamped in the gap between two adjacent upper teeth, the top of the piece of ultra-thin flexible glass is configured to be able to rest against the high-temperature line of the gap corresponding to the gap, one side of the piece of ultra-thin flexible glass is configured to be able to contact the high-temperature line of the tooth on the side of one upper tooth, and the other side of the piece of ultra-thin flexible glass is configured to be able to contact the high-temperature line of the tooth on the side of another upper tooth.
[0014] When the lower edge of each piece of ultra-thin flexible glass is configured to be able to be clamped in the gap between two adjacent lower teeth, the bottom of the piece of ultra-thin flexible glass is configured to be able to rest against the high-temperature line of the gap corresponding to the gap, one side of the piece of ultra-thin flexible glass is configured to be able to contact the high-temperature line of the tooth on the side of one lower tooth, and the other side of the piece of ultra-thin flexible glass is configured to be able to contact the high-temperature line of the tooth on the side of another lower tooth.
[0015] The supporting member and the clamping teeth are both structures made of metal materials; the clamping teeth high temperature wire and the gap portion high temperature wire are both structures made of high temperature and salt resistant materials.
[0016] The technical solution of the utility model is adopted, and the working principle and beneficial effects are as follows:
[0017] The ultra-thin flexible glass chemical tempering treatment device described in the utility model has support members arranged at the upper and lower parts of the device frame, and a plurality of protruding teeth are arranged in the gap of the support member. The teeth are formed by bending a rod made of high-temperature resistant stainless steel and then welded to the support member. The side of each tooth is respectively wound with a tooth high-temperature wire, and the gap part of two adjacent teeth is respectively wound with a gap part high-temperature wire, that is, each tooth has two symmetrically arranged tooth high-temperature wires, and the gap part between two adjacent teeth has a gap part high-temperature wire. The two tooth high-temperature wires of two adjacent teeth and the gap part high-temperature wire between two adjacent teeth are used to limit the edge of one side of an ultra-thin flexible glass. When each piece of ultra-thin flexible glass is clamped and limited, the top of the ultra-thin flexible glass is against the gap part high-temperature wire of the corresponding gap part of the corresponding support member at the top, one side of the ultra-thin flexible glass contacts the tooth high-temperature wire on the side of one upper tooth, and the other side of the ultra-thin flexible glass contacts the tooth high-temperature wire on the side of another upper tooth. The top of the ultra-thin flexible glass achieves linear contact at three locations instead of surface contact, thereby reducing the contact area. On the one hand, the contact area between the ultra-thin flexible glass and the device is reduced, and the vibration process reduces the damage caused by the collision of the glass with the corresponding clamping and limiting parts, thereby effectively reducing the risk of glass breakage in the tempered liquid. On the other hand, it facilitates the tempered liquid to flow through the gap between the device and the glass, greatly reducing the tempered liquid taken out of the tempering furnace each time by the device, reducing the waste of tempered liquid, reducing costs, and at the same time reducing the imprint of the ultra-thin glass during the chemical tempering process to ensure good process stability, improve mass production efficiency, and increase mass production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following is a brief description of the contents and symbols in the drawings of this specification:
[0019] Figure 1 This is a schematic diagram of the structure of the ultra-thin flexible glass chemical tempering treatment device described in the utility model;
[0020] Figure 2 It is a partial enlarged structural schematic diagram of the ultra-thin flexible glass chemical tempering treatment device of the utility model;
[0021] The marks in the attached drawings are respectively: 1. Device frame; 2. Support member; 3. Clamping tooth; 4. Clamping tooth high temperature line; 5. Gap part; 6. Gap part high temperature line; 7. Upper supporting member; 8. Lower supporting member; 9. Upper clamping tooth; 10. Lower clamping tooth; 11. Ultra-thin flexible glass. DETAILED DESCRIPTION
[0022] The following is a detailed description of the embodiments of the present invention, such as the shapes, structures, positions and connection relationships of the components involved, the functions and working principles of the components, etc., by referring to the accompanying drawings:
[0023] As attached Figure 1 , Attachment Figure 2As shown, the utility model is a chemical tempering treatment device for ultra-thin flexible glass. A support member 2 is arranged on the device frame 1. A plurality of protruding teeth 3 are arranged on the support member 2 according to the gap. The teeth 3 are arc-shaped structures made of metal materials. The sides of each tooth 3 are respectively wound with a tooth high-temperature wire 4. The gaps 5 between two adjacent teeth 3 are respectively wound with a gap high-temperature wire 6. The surface of the gap high-temperature wire 6 is a convex arc surface structure. The above structure proposes an improved technical solution to the deficiencies in the prior art. When the structure is set, support members are respectively arranged on the upper and lower parts of the device frame. A plurality of protruding teeth 3 are arranged in the gap on the support member. The teeth are formed by bending a rod made of high-temperature resistant stainless steel material, and then welded to the support member. The sides of each tooth 3 are respectively wound with a tooth high-temperature wire 4. The gaps 5 between two adjacent teeth 3 are respectively wound with a gap high-temperature wire 6. That is to say, each tooth has two symmetrically arranged tooth high-temperature wires 4, and the gap between two adjacent teeth has a gap high-temperature wire 6. The two tooth high temperature wires 4 of two adjacent teeth and the gap high temperature wire 6 between two adjacent teeth are used to limit the edge of one side of an ultra-thin flexible glass. When each piece of ultra-thin flexible glass 11 is clamped and limited, the top of the ultra-thin flexible glass 11 is against the gap high temperature wire 6 of the gap 5 of the corresponding support member at the upper part, one side of the ultra-thin flexible glass 11 contacts the tooth high temperature wire 4 on the side of one upper tooth 9, and the other side of the ultra-thin flexible glass 11 contacts the tooth high temperature wire 4 on the side of another upper tooth 9. The top of the ultra-thin flexible glass 11 realizes linear contact at three locations instead of surface contact, thereby reducing the contact area. On the one hand, the contact area between the ultra-thin flexible glass and the device is reduced, and the vibration process reduces the damage caused by the collision between the glass and the corresponding clamping and limiting locations, thereby effectively reducing the risk of glass breakage in the tempering liquid. On the other hand, it is convenient for the tempering liquid to flow through the gap between the device and the glass, greatly reducing the tempering liquid taken out of the tempering furnace by the device each time, reducing the waste of tempering liquid, reducing costs, and at the same time reducing the mark of the chemical tempering process of the ultra-thin glass to ensure good process stability, improve mass production efficiency, and increase mass production capacity. The ultra-thin flexible glass chemical tempering treatment device described in the utility model has a simple structure, can reliably realize the clamping and limiting of the ultra-thin flexible glass during the tempering process, reduce the breakage of the ultra-thin flexible glass, and at the same time greatly reduce the tempering liquid taken out of the tempering furnace by the tempering device each time, reduce the problem of salt accumulation, and reduce the mark of the ultra-thin glass during the chemical tempering process, thereby improving the yield.
[0024] The support member 2 of the device frame 1 includes an upper support member 7 and a lower support member 8, and the latching teeth 3 include an upper latching tooth 9 and a lower latching tooth 10. A plurality of upper latching teeth 9 protruding downward are arranged on the lower surface of the upper support member 7 according to the gap, and a plurality of lower latching teeth 10 protruding upward are arranged on the upper surface of the lower support member 8 according to the gap, and the number and position of the upper latching teeth 9 and the lower latching teeth 10 correspond to each other. With the above structure, multiple groups of support members can be arranged on the device frame, each group of support members includes an upper support member 7 and a lower support member 8, and each group of support members can realize the clamping and limiting of multiple sheets of glass.
[0025] The upper latching tooth 9 is a semicircular structure protruding downward, and a latching tooth high temperature wire 4 is wound around one side of the upper latching tooth 9, and a latching tooth high temperature wire 4 is also wound around the other side of the upper latching tooth 9. The lower latching tooth 10 is a semicircular structure protruding upward, and a latching tooth high temperature wire 4 is wound around one side of the lower latching tooth 10, and a latching tooth high temperature wire 4 is also wound around the other side of the lower latching tooth 10. In the above structure, the latching teeth are made of high temperature and salt resistant metal materials such as stainless steel, and are arc-shaped structures. A latching tooth high temperature wire 4 is set on each side of each latching tooth. The latching tooth high temperature wire 4 is a structure protruding from the surface of the latching teeth. In this way, the glass is clamped by the latching tooth high temperature wires 4 on both sides, and they are in linear contact with each other.
[0026] Each upper latching tooth 9 is located directly above a corresponding lower latching tooth 10, and the upper edge of each piece of ultra-thin flexible glass 11 is configured to be able to be clamped in the gap 5 between two adjacent upper latching teeth 9, and the lower edge of each piece of ultra-thin flexible glass 11 is configured to be able to be clamped in the gap 5 between two adjacent lower latching teeth 10. When the upper edge of each piece of ultra-thin flexible glass 11 is configured to be able to be clamped in the gap 5 between two adjacent upper latching teeth 9, the top of the piece of ultra-thin flexible glass 11 is configured to be able to abut against the gap high temperature line 6 of the corresponding gap 5, one side of the piece of ultra-thin flexible glass 11 is configured to be able to contact the tooth high temperature line 4 on the side of one side of an upper latching tooth 9, and the other side of the piece of ultra-thin flexible glass 11 is configured to be able to contact the tooth high temperature line 4 on the side of another upper latching tooth 9. When the lower edge of each piece of ultra-thin flexible glass 11 is configured to be clamped in the gap 5 between two adjacent lower teeth 10, the bottom of the ultra-thin flexible glass 11 is configured to be able to abut against the gap high temperature line 6 of the corresponding gap 5, one side of the ultra-thin flexible glass 11 is configured to be able to contact the tooth high temperature line 4 on the side of one lower tooth 10, and the other side of the ultra-thin flexible glass 11 is configured to be able to contact the tooth high temperature line 4 on the side of another lower tooth 10. With the above structure, the upper and lower ends of each piece of glass are clamped and limited respectively, and will not move easily. The contact with the glass is linear contact, which reduces the contact area.
[0027] The support member 2 and the latch 3 are both made of metal materials; the latch high temperature wire 4 and the gap high temperature wire 6 are both made of high temperature and salt resistant materials. The gap high temperature wire 6 is a convex arc structure to ensure linear contact when contacting the glass and reduce the contact area.
[0028] The ultra-thin flexible glass chemical tempering treatment device described in the utility model has a structure in which support members are respectively arranged at the upper and lower parts of the device frame, and a plurality of protruding teeth 3 are arranged in the gaps on the support members. The teeth are formed by bending a rod made of high-temperature resistant stainless steel and then welded to the support members. A tooth high-temperature wire 4 is respectively wound around the side of each tooth 3, and a gap portion high-temperature wire 6 is respectively wound around the gap portion 5 of two adjacent teeth 3. That is to say, there are two symmetrically arranged tooth high-temperature wires 4 on each tooth, and a gap portion high-temperature wire 6 is arranged at the gap portion between two adjacent teeth. The two tooth high-temperature wires 4 of two adjacent teeth and the gap portion high-temperature wire 6 between two adjacent teeth are used to limit the edge of one side of an ultra-thin flexible glass. When each piece of ultra-thin flexible glass 11 is clamped and limited, the top of the ultra-thin flexible glass 11 is against the gap portion high temperature line 6 of the gap portion 5 of the corresponding support member at the top, one side of the ultra-thin flexible glass 11 contacts the tooth high temperature line 4 on the side of one upper tooth 9, and the other side of the ultra-thin flexible glass 11 contacts the tooth high temperature line 4 on the side of another upper tooth 9. The top of the ultra-thin flexible glass 11 realizes linear contact at three locations instead of surface contact, thereby reducing the contact area. On the one hand, the contact area between the ultra-thin flexible glass and the device is reduced, and the vibration process reduces the damage caused by the collision between the glass and the corresponding clamping and limiting parts, thereby effectively reducing the risk of glass damage in the tempering liquid. On the other hand, it is convenient for the tempering liquid to flow through the gap between the device and the glass, greatly reducing the tempering liquid taken out of the tempering furnace each time by the device, reducing the waste of tempering liquid, reducing costs, and at the same time reducing the imprint of the ultra-thin glass during the chemical tempering process to ensure good process stability, improve mass production efficiency, and increase mass production capacity.
[0029] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. An ultra-thin flexible glass chemical tempering device, characterized in that: A support member (2) is arranged on a device frame (1), and a plurality of protruding latch teeth (3) are arranged on the support member (2) at intervals, the latch teeth (3) are arc-shaped structures made of metal materials, a latch tooth high temperature wire (4) is respectively wound around the side of each latch tooth (3), and a gap portion high temperature wire (6) is respectively wound around the gap portions (5) of two adjacent latch teeth (3), and the surface of the gap portion high temperature wire (6) is a protruding arc surface structure.
2. The ultra-thin flexible glass chemical tempering treatment device according to claim 1, characterized in that: The support member (2) of the device frame (1) comprises an upper support member (7) and a lower support member (8), and the latching teeth (3) comprise an upper latching tooth (9) and a lower latching tooth (10).
3. The ultra-thin flexible glass chemical tempering treatment device according to claim 2, characterized in that: The lower surface of the upper support member (7) is provided with a plurality of upper latching teeth (9) protruding downwards at intervals, and the upper surface of the lower support member (8) is provided with a plurality of lower latching teeth (10) protruding upwards at intervals, and the number and position of the upper latching teeth (9) and the lower latching teeth (10) correspond one to one.
4. The ultra-thin flexible glass chemical tempering treatment device according to claim 2 or 3, characterized in that: The upper clamping tooth (9) is a semicircular structure protruding downward, and a clamping tooth high-temperature wire (4) is wound around one side of the upper clamping tooth (9), and a clamping tooth high-temperature wire (4) is also wound around the other side of the upper clamping tooth (9).
5. The ultra-thin flexible glass chemical tempering treatment device according to claim 4, characterized in that: The lower latching tooth (10) is an upwardly protruding semicircular structure, and a latching tooth high temperature wire (4) is wound around one side surface of the lower latching tooth (10), and a latching tooth high temperature wire (4) is also wound around the other side surface of the lower latching tooth (10).
6. The ultra-thin flexible glass chemical tempering treatment device according to claim 3, characterized in that: Each upper latching tooth (9) is located directly above a corresponding lower latching tooth (10), the upper edge of each piece of ultra-thin flexible glass (11) is configured to be capable of being clamped in a gap portion (5) between two adjacent upper latching teeth (9), and the lower edge of each piece of ultra-thin flexible glass (11) is configured to be capable of being clamped in a gap portion (5) between two adjacent lower latching teeth (10).
7. The ultra-thin flexible glass chemical tempering treatment device according to claim 6, characterized in that: When the upper edge of each piece of ultra-thin flexible glass (11) is configured to be able to be clamped in the gap portion (5) between two adjacent upper clamping teeth (9), the top of the piece of ultra-thin flexible glass (11) is configured to be able to abut against the gap portion high temperature line (6) of the corresponding gap portion (5), one side of the piece of ultra-thin flexible glass (11) is configured to be able to contact the clamping tooth high temperature line (4) on the side surface of one upper clamping tooth (9), and the other side of the piece of ultra-thin flexible glass (11) is configured to be able to contact the clamping tooth high temperature line (4) on the side surface of another upper clamping tooth (9).
8. The ultra-thin flexible glass chemical tempering treatment device according to claim 7, characterized in that: When the lower edge of each piece of ultra-thin flexible glass (11) is configured to be able to be clamped in the gap portion (5) between two adjacent lower clamping teeth (10), the bottom of the piece of ultra-thin flexible glass (11) is configured to be able to abut against the gap portion high temperature line (6) of the corresponding gap portion (5), one side of the piece of ultra-thin flexible glass (11) is configured to be able to contact the clamping tooth high temperature line (4) on the side surface of one lower clamping tooth (10), and the other side of the piece of ultra-thin flexible glass (11) is configured to be able to contact the clamping tooth high temperature line (4) on the side surface of another lower clamping tooth (10).
9. The ultra-thin flexible glass chemical tempering treatment device according to claim 1 or 2, characterized in that: The support member (2) and the latching teeth (3) are both structures made of metal materials; the latching teeth high temperature wire (4) and the gap portion high temperature wire (6) are both structures made of high temperature and salt resistant materials.
Citation Information
Patent Citations
Tool for ultra-thin flexible glass (UTG) tempering
CN214299866U