High-speed railway box girder post-pouring flange plate construction hanging bracket

By designing a construction hanger for rear-sinked flange plates of high-speed railway box beams, the construction problem of box beams passing through the tunnel is solved, low-cost and high-efficiency construction is achieved, safety risks are reduced, and economic benefits are high and promotional value.

CN222435090UActive Publication Date: 2025-02-07THE THIRD CONSTRUCTION CO OF CCCC SECOND HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202421205663.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

When crossing the tunnel, high-speed railway box girders cannot pass through the tunnel due to their width exceeding the limit, resulting in the bridge on the other side of the tunnel using the high-cost and high safety risk cast-in-place method.

Method used

Design a high-speed railway box beam rear cast flange construction hanger, which is arranged along the longitudinal interval of the box beam through several hanger units, for installation of flange templates, and the bottom joists of the hanger unit extend and connect to form a working platform, which is convenient Rear pouring construction of flange plates.

Benefits of technology

The low-cost and high-efficiency construction of box girders through the rear flange plate of the tunnel is achieved, which reduces the safety risks of construction and has high economic benefits and promotion value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed railway box girder post-pouring flange plate construction hanging bracket which comprises a plurality of hanging bracket units, the hanging bracket units are arranged at intervals in the longitudinal direction of a box girder, and the hanging bracket units are used for installing flange plate formworks. The joists at the bottoms of the hanging bracket units extend towards the ends away from the flange plates by a certain distance and are provided with baffles, the extending ends of the multiple hanging bracket unit joists are connected through connecting beams, and steel panels are fixed to the upper surfaces of the extending ends of the multiple hanging bracket unit joists. Post-pouring construction of the flange plate is completed through the hanging bracket, and the hanging bracket has the advantages of being low in construction cost, high in construction efficiency and low in safety risk.
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Description

Technical Field

[0001] The utility model relates to the field of high-speed railway bridges, and more specifically, to a construction hanger for a post-cast flange plate of a high-speed railway box girder. Background Art

[0002] There are many high-speed railway bridges and tunnels in mountainous areas. Due to tunnel boundary problems, when using beam transporters to transport box beams through tunnels, the box beams often cannot pass through the tunnels because of excessive width. Therefore, the bridge on the other side of the tunnel is usually constructed using the scaffolding cast-in-place method. Since the scaffolding cast-in-place method is expensive and has certain safety risks, a post-cast flange plate box beam has been developed that can be transported through the tunnel by beam transporters, and the post-cast flange plates are cast on site using a hanger. Utility Model Content

[0003] The utility model aims to provide a construction hanger for post-cast flange plates of high-speed railway box beams, which completes the post-cast construction of flange plates through the hanger, and has the advantages of low construction cost, high construction efficiency and low safety risk.

[0004] The technical solution adopted by the utility model to solve this technical problem is: a construction hanger for post-cast flange plates of high-speed railway box beams, comprising a plurality of hanger units, the plurality of hanger units are arranged at intervals along the longitudinal direction of the box beam, and the hanger units are used for installing flange plate templates;

[0005] The joist at the bottom of the hanger unit extends a certain distance to one end away from the flange plate and is equipped with a baffle. The extended ends of several hanger unit joists are connected by connecting beams, and steel panels are fixed on the upper surfaces of the extended ends of several hanger unit joists.

[0006] As a further solution of the utility model, the hanger unit includes a top beam, a support beam, an anchor rod unit and a hanger rod unit;

[0007] The top beam is spaced above the supporting beam, the anchor rod unit connects the top beam with the box beam, and the suspension rod unit connects the top beam with the supporting beam.

[0008] As a further solution of the utility model, the hanger unit also includes a plurality of supporting structures, and the supporting structures are arranged between the box beam and the top beam.

[0009] As a further solution of the utility model, there is a non-slip cushion layer at the bottom of the supporting structure.

[0010] As a further solution of the utility model, a plurality of longitudinal beams are arranged at the bottom between the hanger units, the plurality of longitudinal beams are arranged at intervals transversely along the supporting beam, and the longitudinal beams extend longitudinally along the box beam.

[0011] As a further solution of the utility model, a groove is arranged at the bottom of the support beam where the longitudinal beam is arranged, and an anti-slip cushion layer is arranged in the groove.

[0012] The utility model includes at least the following beneficial effects: the utility model solves the problem of cast-in-place of the post-cast flange plate of the box girder of a high-speed railway after the box girder passes through a tunnel; the construction hanger is easy to install and can be reused, has high economic benefits, and has high promotion value in similar projects.

[0013] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a structural schematic diagram of a construction hanger for a post-cast flange plate of a high-speed railway box girder.

[0015] Explanation of reference numerals: 1 flange plate, 2 box beam, 3 baffle, 4 steel panel, 5 top beam, 6 supporting beam, 7 anchor rod unit, 8 hanger rod unit, 9 supporting structure, 10 anti-slip pad, 11 longitudinal beam, 12 groove, 13 connecting beam. DETAILED DESCRIPTION

[0016] The utility model is described in detail and completely below in conjunction with the accompanying drawings. A person of ordinary skill in the art will be able to implement the utility model based on these descriptions. Before describing the utility model in conjunction with the accompanying drawings, it should be particularly pointed out that the technical solutions and technical features provided in each part of the utility model, including the following description, can be combined with each other without conflict.

[0017] In addition, the embodiments of the present invention involved in the following description are generally only a part of the embodiments of the present invention, rather than all of the embodiments. Therefore, based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0018] The following is a further detailed description of the utility model in conjunction with the accompanying drawings and implementations, and its specific implementation process is as follows:

[0019] like Figure 1 As shown, the utility model provides a construction hanger for a post-cast flange plate 1 of a high-speed railway box girder 2, comprising a plurality of hanger units, the plurality of hanger units being arranged at intervals along the longitudinal direction of the box girder 2, and the hanger units being used for installing the template of the flange plate 1;

[0020] The support beam 6 at the bottom of the hanger unit extends a certain distance to one end away from the flange plate 1 and is installed with a baffle 3, which can protect construction workers and prevent falling objects from high altitude. The extended ends of several hanger unit support beams 6 are connected by connecting beams 13, and steel panels 4 are fixed on the upper surfaces of the extended ends of several hanger unit support beams 6, so that the extended sections of the support beams 6 form a working platform area. In this embodiment, several hanger units are connected by connecting beams 13 to form a whole, thereby improving the integrity of the hanger units. At the same time, the connecting beams 13 and the supporting beams 6 are used as a whole to form a weighing skeleton, and a steel panel 4 is laid and installed on it to form a working platform area, thereby improving the functional attributes of the construction hanger. After the construction of the flange plate 1 is completed, the flange plate 1 needs to be painted. In the prior art, construction workers can only suspend the flange plate 1 from above through slings for painting. After the painting of this area is completed, the construction workers need to return to the top of the box beam 2 and reinstall the slings to paint the next area, which is time-consuming and labor-intensive. The present application uses the bottom area of ​​the hanger unit as a painting construction platform. The construction platforms between the hanger units are connected, and the construction workers can perform continuous painting operations, thereby greatly improving the construction efficiency.

[0021] The technical solution may also include the following technical details to better achieve the technical effect: the hanger unit includes a top beam 5, a support beam 6, an anchor rod unit 7 and a hanger rod unit 8;

[0022] The top beam 5 is spaced above the supporting beam 6, and the anchor rod unit 7 connects the top beam 5 with the box beam 2. In the present embodiment, two groups of anchor rod units 7 are provided, wherein one group of anchor rod units 7 connects the box beam 2 with the top beam 5, and the other group of anchor rod units 7 connects the top beam 5, the box beam 2 and the supporting beam 6; the suspension rod unit 8 connects the top beam 5 with the supporting beam 6.

[0023] The technical solution may also include the following technical details to better achieve the technical effect: the hanger unit also includes a plurality of support structures 9, which are arranged between the box beam 2 and the top beam 5 to support the top beam 5. In this embodiment, it is preferred to set two groups of front and rear support structures 9, which are arranged at intervals along the transverse direction of the box beam 2, and the two groups of support structures 9 form a front support point and a rear support point, wherein one support structure 9 is arranged close to one end of the flange plate 1, and the other support structure 9 is arranged close to one end of the top beam 5 away from the flange plate 1. The anchor rod unit 7 and the hanger rod unit 8 are both precision-rolled threaded steel anchors.

[0024] The present technical solution may also include the following technical details to better achieve the technical effect: the anti-slip pad layer 10 at the bottom of the support structure 9 improves the stability of the support structure 9 and prevents the support structure 9 from directly rubbing against the cast box girder 2 and damaging the surface of the box girder 2.

[0025] The present technical solution may also include the following technical details to better achieve the technical effect: a plurality of longitudinal beams 11 are arranged at the bottom between the hanger units, and the plurality of longitudinal beams 11 are arranged at intervals transversely along the supporting beam 6. The longitudinal beams 11 extend longitudinally along the box beam 2 to support the flange plate 1 and its formwork.

[0026] The technical solution may also include the following technical details to better achieve the technical effect: a groove 12 is provided at the bottom of the supporting beam 6 at the longitudinal beam 11, and an anti-slip pad 10 is provided in the groove 12. In this embodiment, the depth of the groove 12 does not exceed 1 cm and is used to limit the longitudinal beam 11.

[0027] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation scheme. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the embodiments shown and described herein.

Claims

1. A construction hanger for post-cast flange plates of high-speed railway box beams, characterized in that: It comprises a plurality of hanger units, which are arranged at intervals along the longitudinal direction of the box beam, and the hanger units are used for installing the flange plate formwork; The joist at the bottom of the hanger unit extends a certain distance to one end away from the flange plate and is equipped with a baffle. The extended ends of several hanger unit joists are connected by connecting beams, and steel panels are fixed on the upper surfaces of the extended ends of several hanger unit joists.

2. The construction hanger for the post-cast flange plate of the high-speed railway box girder as claimed in claim 1, characterized in that: The hanger unit includes a top beam, a supporting beam, an anchor rod unit and a hanger rod unit; The top beam is spaced above the supporting beam, the anchor rod unit connects the top beam with the box beam, and the suspension rod unit connects the top beam with the supporting beam.

3. The construction hanger for the post-cast flange plate of the high-speed railway box girder as claimed in claim 2, characterized in that: The hanger unit also includes a plurality of supporting structures, and the supporting structures are arranged between the box beam and the top beam.

4. The construction hanger for the post-cast flange plate of the high-speed railway box girder as claimed in claim 3, characterized in that: The bottom anti-skid pad layer of the supporting structure.

5. The construction hanger for the post-cast flange plate of the high-speed railway box girder as claimed in claim 2, characterized in that: A plurality of longitudinal beams are arranged at the bottom between the hanger units, the plurality of longitudinal beams are arranged at intervals transversely along the supporting beam, and the longitudinal beams extend longitudinally along the box beam.

6. The construction hanger for the post-cast flange plate of the high-speed railway box girder as claimed in claim 5, characterized in that: A groove is arranged at the bottom of the supporting beam where the longitudinal beam is arranged, and an anti-slip cushion layer is arranged in the groove.