Anti-static fire-free floor

By laying a flat steel conductive grid in the conductive layer of the anti-static and non-fire floor and cooperating with the steel skeleton of the anti-seepage layer, the problem of insufficient compressive resistance of the existing floor is solved, and the compression resistance of the floor is significantly improved. Tensile strength avoids collapse and cracking.

CN222435759UActive Publication Date: 2025-02-07ZHENGZHOU ENG CO LTD CHINA RAILWAY SEVENTH GRP
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Patent Information

Application Number
CN202420785087.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-02-07
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing anti-static and non-ignition floor has weak compressive resistance and is prone to collapse when using large mechanical equipment.

Method used

The anti-static, non-fire floor with bottom-up structure includes the base layer, cushion layer, anti-seepage layer, conductive layer and non-fire mortar layer. A flat steel conductive grid is laid in the conductive layer and cooperate with the steel frame of the anti-seepage layer. , improve the compressive strength and tensile strength of the floor.

Benefits of technology

By setting up a flat steel conductive grid to penetrate the conductive layer, the function of electrostatic conduction is not only realized, but also combined with the steel bar framework of the anti-seepage layer, the compressive and tensile strength of the floor is improved, avoiding floor collapse and cracking.

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Abstract

The utility model relates to the technical field of building terraces, in particular to an anti-static fire-free terrace. The floor sequentially comprises a base layer, a cushion layer, an impervious layer, a conductive layer and a misfire mortar layer from bottom to top. The cushion layer sequentially comprises a broken stone cushion layer and a concrete cushion layer from bottom to top; the anti-seepage layer is formed by pouring anti-seepage concrete and is internally provided with a steel reinforcement framework; conductive aggregates are scattered on the upper surface of the conductive layer, and a flat steel conductive net is laid in the conductive layer; the flat steel conductive net vertically penetrates through the conductive layer, on one hand, the flat steel conductive net can be matched with conductive aggregate and connected to a pre-buried grounding terminal, static electricity is led out, static live sparks are avoided, and the anti-static requirement of the terrace is met; on the other hand, the anti-seepage layer can be matched with a steel reinforcement framework of the anti-seepage layer to jointly improve the compressive strength and tensile strength of the terrace, and collapse and cracking of the terrace are avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of building flooring, and in particular to an anti-static and non-inflammable flooring. Background Art

[0002] Anti-static non-pyrophoric flooring can provide the necessary anti-static and fire-proof properties, such as in the fields of electronic manufacturing, chemical engineering, and healthcare. This type of flooring usually contains conductive aggregates, which can form a conductive coating that effectively eliminates static electricity and does not produce sparks or combustion when impacted or rubbed, thereby preventing fires and explosions. However, the existing anti-static non-pyrophoric flooring has a general compressive strength and is prone to collapse when using large mechanical equipment.

[0003] Therefore, it is necessary to provide an improved technical solution to address the above-mentioned deficiencies in the prior art. Utility Model Content

[0004] The purpose of the present application is to provide an anti-static non-pyrophoric floor to solve or alleviate the problems existing in the above-mentioned prior art.

[0005] In order to achieve the above objectives, this application provides the following technical solutions:

[0006] An anti-static non-pyrophoric floor, the floor comprising a base layer, a cushion layer, an anti-seepage layer, a conductive layer, and a non-pyrophoric mortar layer from bottom to top;

[0007] The cushion layer includes a crushed stone cushion layer and a concrete cushion layer from bottom to top;

[0008] The anti-seepage layer is cast with anti-seepage concrete and equipped with a steel frame;

[0009] Conductive aggregate is spread on the upper surface of the conductive layer, and a flat steel conductive mesh is laid in the conductive layer; the flat steel conductive mesh penetrates the conductive layer from top to bottom.

[0010] For the anti-static non-flammable floor as described above, preferably, an anti-seepage membrane is laid between the anti-seepage layer and the cushion layer.

[0011] For the anti-static non-flammable floor as described above, preferably, a waterproof coating is applied between the anti-seepage layer and the conductive layer.

[0012] For the anti-static non-flammable floor as described above, preferably, a plain cement slurry bonding layer is further provided between the waterproof coating and the anti-seepage layer.

[0013] In the anti-static non-pyrophoric floor as described above, preferably, the conductive aggregate comprises a first conductive aggregate and a second conductive aggregate;

[0014] The particle size of the first conductive aggregate is greater than the particle size of the second conductive aggregate;

[0015] The first conductive aggregate is evenly spread on the upper surface of the conductive layer;

[0016] The second conductive aggregate is evenly spread among the first conductive aggregates.

[0017] In the anti-static non-flammable floor as described above, preferably, the conductive aggregate is NFJ type metal aggregate.

[0018] In the anti-static non-flammable floor as described above, preferably, the thickness of the conductive layer is 50 mm; the height of the flat steel conductive mesh is 50 mm and the thickness is 4 mm.

[0019] As described above, in the anti-static non-pyrophoric floor, preferably, the crushed stone cushion layer has a thickness of 150 mm, the concrete cushion layer has a thickness of 100 mm, the anti-seepage layer has a thickness of 150 mm, and the non-pyrophoric mortar layer has a thickness of 10 mm.

[0020] In the anti-static non-pyrophoric floor as described above, preferably, the concrete cushion layer is made of C15 concrete, the anti-seepage layer is made of C20 anti-seepage concrete, and the conductive layer is made of C30 fine stone concrete.

[0021] In the anti-static non-pyrophoric floor as described above, preferably, the steel skeleton is a φ6@200 double-layer bidirectional steel mesh.

[0022] Compared with the closest prior art, the technical solution of the embodiment of the present application has the following beneficial effects:

[0023] A flat steel conductive mesh is set up to pass through the conductive layer from top to bottom. On the one hand, it can cooperate with the conductive aggregate and be connected to the pre-buried grounding terminal to conduct static electricity to avoid the generation of static sparks and meet the anti-static needs of the floor. On the other hand, it can also cooperate with the steel skeleton of the anti-seepage layer to jointly improve the compressive strength and tensile strength of the floor and avoid floor collapse and cracking. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. Among them:

[0025] Figure 1 A cross-sectional view of an anti-static non-inflammable floor structure provided according to some embodiments of the present application;

[0026] Figure 2 for Figure 1 A magnified view of the structure at center;

[0027] Figure 3 This is a schematic diagram of the plane layout of the flat steel conductive grid.

[0028] Description of reference numerals:

[0029] 1. Base layer; 2. Crushed stone cushion layer; 3. Concrete cushion layer; 4. Anti-seepage membrane; 5. Anti-seepage layer; 6. Conductive layer; 7. Plain cement slurry bonding layer; 8. Non-refractory mortar layer; 9. Waterproof coating; 10. Flat steel conductive mesh; 11. Second conductive aggregate; 12. First conductive aggregate. DETAILED DESCRIPTION

[0030] The present application will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Each example is provided by way of explanation of the present application and does not limit the present application. In fact, it will be clear to those skilled in the art that modifications and variations may be made in the present application without departing from the scope or spirit of the present application. For example, a feature shown or described as a part of an embodiment may be used in another embodiment to produce yet another embodiment. Therefore, it is desired that the present application includes such modifications and variations within the scope of the appended claims and their equivalents.

[0031] In the following description, the terms "first / second / third" involved are merely used to distinguish similar objects and do not represent a specific ordering of the objects. It can be understood that "first / second / third" can be interchanged with a specific order or sequence where permitted, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present disclosure belongs. The terms used herein are only for the purpose of describing the embodiments of the present disclosure and are not intended to limit the present disclosure.

[0033] In the description of the present application, the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and do not require that the present application must be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present application. The terms "connected", "connected", and "set" used in the present application should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component; it can be a wired electrical connection, a radio connection, or a wireless communication signal connection. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0034] The following will be combined with the attached Figure 1-3 An anti-static non-pyrophoric floor of the present application is further described in detail.

[0035] An anti-static non-pyrophoric floor, the floor comprises from bottom to top a base layer 1, a cushion layer, an anti-seepage layer 5, a conductive layer 6, and a non-pyrophoric mortar layer 8;

[0036] The cushion layer includes a crushed stone cushion layer 2 and a concrete cushion layer 3 from bottom to top;

[0037] The impermeable layer 5 is cast with impermeable concrete and equipped with a steel frame;

[0038] Conductive aggregate is spread on the upper surface of the conductive layer 6 , and a flat steel conductive mesh 10 is laid in the conductive layer 6 ; the flat steel conductive mesh 10 penetrates the conductive layer 6 from top to bottom.

[0039] In a specific embodiment of the present application, the base layer 1 is a plain soil layer, which is compacted mechanically or manually to improve the density and bearing capacity of the base layer 1. Laying a cushion layer on the base layer 1 can further increase the bearing capacity and stability of the foundation, wherein the cushion layer using a crushed stone cushion layer 2 can also protect the overlying floor structure from erosion by the underlying strata. The main materials of the non-fireproof mortar layer 8 are dolomite, inorganic non-metallic aggregates, etc., which are wear-resistant and can withstand impact without sparking. At the same time, due to the existing anti-static non-fireproof floor, conductive aggregates are often spread on the top layer of the floor structure, which is prone to rust during use and can cause scratch damage to rubber tires. Adding a non-fireproof mortar layer 8 on the conductive layer 6 can increase the service life of the floor and also protect mechanical equipment. The function of the anti-seepage layer 5 is to be waterproof, dustproof, and chemically resistant to avoid affecting the stability of the underlying structure.

[0040] In the specific embodiment of the present application, the flat steel conductive mesh 10 is formed by hot-melt welding of flat steel along the conductive layer 6 in the horizontal and vertical directions, and has good conductive properties and mechanical strength. The flat steel conductive mesh 10 is arranged to penetrate the conductive layer 6 from top to bottom. On the one hand, it can cooperate with the conductive aggregate and be connected to the pre-buried grounding terminal to conduct static electricity to avoid the generation of static sparks and meet the anti-static requirements of the floor; on the other hand, it can also cooperate with the steel skeleton of the anti-seepage layer 5 to jointly improve the compressive strength and tensile strength of the floor and avoid floor collapse and cracking.

[0041] An impermeable membrane 4 is laid between the impermeable layer 5 and the cushion layer.

[0042] In the specific embodiment of the present application, the anti-seepage membrane 4 is a polyethylene geomembrane, which has high rigidity and toughness, good mechanical strength, good resistance to environmental stress cracking and tearing strength, and can resist corrosion by acids, alkalis, organic solvents, etc., and is suitable for use in areas with poor geology or relatively deep cushions. By laying the anti-seepage membrane 4 between the anti-seepage layer 5 and the cushion layer as the last line of defense to prevent liquid infiltration, the tensile strength of the floor structure can be improved and cracking can be reduced.

[0043] A waterproof coating 9 is applied between the anti-seepage layer 5 and the conductive layer 6 .

[0044] In a specific embodiment of the present application, the waterproof coating 9 is two 1.5 mm thick polyurethane coatings, which are the first line of defense to prevent liquid from seeping in. The construction is convenient and can reduce construction costs.

[0045] A plain cement slurry bonding layer 7 is also provided between the waterproof coating 9 and the anti-seepage layer 5 .

[0046] In a specific embodiment of the present application, the thickness of the plain cement slurry bonding layer 7 is 20 mm, which is used to increase the connection strength between the anti-seepage layer 5 and the overlying structure.

[0047] The conductive aggregate includes a first conductive aggregate 12 and a second conductive aggregate 11;

[0048] The particle size of the first conductive aggregate 12 is greater than the particle size of the second conductive aggregate 11;

[0049] The first conductive aggregate 12 is evenly spread on the surface of the conductive layer 6;

[0050] The second conductive aggregate 11 is evenly spread among the first conductive aggregates 12 .

[0051] In a specific embodiment of the present application, when the concrete of the conductive layer 6 is initially set, a layer of conductive aggregate 2-3 mm thick is spread on its upper surface. Specifically, a first conductive aggregate 12 with a relatively large particle size is first spread as a skeleton, and then a layer of a second conductive aggregate 11 with a relatively small particle size is spread to fill the gaps between the first conductive aggregates 12 to improve the uniformity and dispersion of the conductive aggregate spreading and ensure the conductive performance of the conductive aggregate.

[0052] The conductive aggregate is NFJ type metal aggregate, which is a hard metal honeycomb particle with anti-static, non-inflammable and corrosion-resistant properties.

[0053] The conductive layer 6 has a thickness of 50 mm; the flat steel conductive mesh 10 has a height of 50 mm and a thickness of 4 mm.

[0054] The thickness of the crushed stone cushion layer 2 is 150 mm, the thickness of the concrete cushion layer 3 is 100 mm, the thickness of the anti-seepage layer 5 is 150 mm, and the thickness of the non-refractory mortar layer 8 is 10 mm.

[0055] The concrete cushion layer 3 adopts C15 concrete, the anti-seepage layer 5 adopts C20 anti-seepage concrete, and the conductive layer 6 adopts C30 fine stone concrete.

[0056] The steel skeleton is φ6@200 double-layer bidirectional steel mesh.

[0057] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An anti-static non-inflammable floor, characterized in that: The floor comprises a base layer, a cushion layer, an anti-seepage layer, a conductive layer, and a non-refractory mortar layer from bottom to top; The cushion layer includes a crushed stone cushion layer and a concrete cushion layer from bottom to top; The anti-seepage layer is cast with anti-seepage concrete and equipped with a steel frame; Conductive aggregate is spread on the upper surface of the conductive layer, and a flat steel conductive mesh is laid in the conductive layer; the flat steel conductive mesh penetrates the conductive layer from top to bottom.

2. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: An impermeable membrane is laid between the impermeable layer and the cushion layer.

3. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: A waterproof coating is applied between the anti-seepage layer and the conductive layer.

4. The anti-static non-inflammable floor as claimed in claim 3, characterized in that: A plain cement slurry bonding layer is also provided between the waterproof coating and the anti-seepage layer.

5. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: The conductive aggregate is NFJ type metal aggregate.

6. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: The conductive layer has a thickness of 50 mm; the flat steel conductive mesh has a height of 50 mm and a thickness of 4 mm.

7. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: The thickness of the crushed stone cushion layer is 150 mm, the thickness of the concrete cushion layer is 100 mm, the thickness of the anti-seepage layer is 150 mm, and the thickness of the non-refractory mortar layer is 10 mm.

8. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: The concrete cushion layer adopts C15 concrete, the anti-seepage layer adopts C20 anti-seepage concrete, and the conductive layer adopts C30 fine stone concrete.

9. The anti-static non-inflammable floor as claimed in claim 1, characterized in that: The steel frame is a φ6@200 double-layer bidirectional steel mesh.