Linkage spraying and dust settling device of coal mine heading machine

By designing a coal mine boring machine-linked spray dust reduction device that uses strong magnets to quickly install, the existing device has solved the problems of complex structure, large size and general dust reduction effect, and achieved a more efficient dust reduction effect and a convenient installation process.

CN222436354UActive Publication Date: 2025-02-07HENAN YIBEIER MACHINERY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421433820.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-02-07
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The dust reduction device of the existing coal mine boring machine has a complex structure and large volume, which is inconvenient for installation, and the dust reduction effect is average.

Method used

A coal mine boring machine linkage spray dust reduction device is designed, and the shell is quickly magnetically absorbed and installed with strong magnets. The nozzle rotates with the cutting arm of the boring machine, and the dust is effectively reduced by combining spray technology.

Benefits of technology

It improves the dust reduction effect of the equipment, is easy to install and use, extends the service life of strong magnets, and enhances the stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal mine heading machine linkage spraying and dust falling device which comprises a shell, an installation part is installed on the top of the shell, a plurality of sets of installation grooves are formed in the installation part, strong magnets are installed in the installation grooves, the shell is installed on a cutting arm of a heading machine through the strong magnets, and the tops of the strong magnets extend out of the installation grooves. A gas conveying pipe and a water conveying pipe are installed on one side of the installation part, multiple sets of nozzles arrayed at equal intervals are installed on the installation part, the nozzles are installed on the side, away from the gas conveying pipe and the water conveying pipe, of the installation part, and the multiple sets of nozzles are connected with the gas conveying pipe and the water conveying pipe. The shell and the cutting arm of the heading machine are directly installed in a magnetic attraction mode through the multiple sets of strong magnets on the top, the shell is rapidly installed on the cutting arm of the heading machine, the operation convenience is improved, and the strong magnets have the strong magnetism so that it can be guaranteed that the shell and the cutting arm of the heading machine can be stably connected.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal mine heading machines, in particular to a coal mine heading machine linkage spray dust reduction device. Background Art

[0002] my country is a large coal-producing country with numerous large and small coal mines. Coal is a popular energy source in China, and the demand for it in the future will inevitably be huge, which will stimulate the rapid development of the coal mining industry. With the government's attention to the safety issues of coal mining, it will be possible to gradually achieve fully mechanized production in the future, which will inevitably further increase the demand for coal mine roadheaders. The cantilever roadheader integrates cutting, loading, walking, and operation functions, and is mainly used to cut underground rock, coal or semi-coal rock tunnels of any shape. At present, large and medium-sized roadheaders are constantly being innovated.

[0003] Coal mine tunneling machines will produce high concentrations of dust during the tunneling construction process. The coal (rock) dust generated during the construction is driven by the wind, causing the dust to fly throughout the entire working face and seriously pollute the air. Coal mine tunneling machines are generally equipped with dust suppression devices to deal with the dust, but some existing tunneling machine dust suppression devices have complex structures and large sizes, which are not easy to install on tunneling machines, and the dust suppression effect is average. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of some existing roadheader dust reduction devices that are complex in structure, large in size, inconvenient to install on the roadheader, and have general dust reduction effects, and to provide a coal mine roadheader linked spray dust reduction device.

[0005] The purpose of the utility model is achieved through the following technical solutions: a coal mine roadheader linkage spray dust suppression device, comprising a shell, a mounting portion is installed on the top of the shell, a plurality of mounting grooves are installed on the mounting portion, strong magnets are installed in the mounting grooves, the shell is installed on the cutting arm of the roadheader through the strong magnets, the top of the strong magnets extends out of the mounting grooves, an air pipe and a water pipe are installed on one side of the mounting portion, a plurality of nozzles in equidistant arrays are installed on the mounting portion, the nozzles are installed on one side of the mounting portion away from the air pipe and the water pipe, the plurality of nozzles are connected to the air pipe and the water pipe, and the shell is connected to the cutting arm of the roadheader through the strong magnets, the top of the strong magnets extends out of the mounting grooves, an air pipe and a water pipe are installed on one side of the mounting portion, the nozzles are installed on the side of the mounting portion away from the air pipe and the water pipe, the plurality of nozzles are connected to the air pipe and the water pipe, and the shell is connected to the cutting arm of the roadheader through the strong magnets. Multiple groups of strong magnets are directly magnetically installed on the cutting arm of the tunnel boring machine, so that the shell can be quickly installed on the cutting arm of the tunnel boring machine, which improves the convenience of operation. The strong magnets have strong magnetism to ensure the stable connection between the shell and the cutting arm of the tunnel boring machine. At the same time, the mounting grooves on the outside of the strong magnets can protect the strong magnets, extend the service life of the strong magnets and ensure the working stability of the strong magnets. The shell is installed on the cutting arm of the tunnel boring machine through strong magnets. Therefore, the nozzle on the shell will rotate with the operation of the cutting arm of the tunnel boring machine, thereby more effectively reducing dust from the dust source and improving the dust reduction effect of the equipment.

[0006] A further technical solution is that a threaded groove is provided on the inner bottom wall of the installation groove, a threaded hole penetrating the strong magnet is provided in the middle of the strong magnet, a screw rod penetrating the threaded hole and threadedly installed in the threaded groove is installed on the strong magnet, and the strong magnet is installed in the installation groove by passing the screw rod through the threaded hole and threadedly connected to the threaded groove. The structure is simple, easy to install, and improves the connection strength between the strong magnet and the installation groove.

[0007] A further technical solution is that a nozzle cover is installed at the spray end of the nozzle, a linkage chamber is arranged between the nozzle and the nozzle cover, an air inlet channel is opened in the middle of the nozzle, the air inlet end of the air inlet channel is connected with the air supply pipe, the air outlet end of the air inlet channel is located in the middle of the linkage chamber, an arc portion corresponding to the air outlet end of the air inlet channel is arranged on the inner side of the nozzle cover, a water inlet channel connected with the water supply pipe is opened in the nozzle, and the water outlet end of the water inlet channel is located on the inner side of the linkage chamber, and the linkage chamber is arranged to atomize the air flow in the air inlet channel in the middle of the linkage chamber through the arc portion in the linkage chamber, and the water flow at the water outlet end of the inner water inlet channel is sprayed out through the spray hole, so as to quickly atomize and reduce the external dust.

[0008] A further technical solution is that a plurality of groups of spray holes in a circular array are provided on the nozzle cover, and the plurality of groups of spray holes are symmetrically arranged with respect to the air outlet end of the air inlet passage. By arranging the plurality of groups of spray holes in a circular array on the nozzle cover, the spray can be made more uniform, thereby effectively improving the spray effect.

[0009] A further technical solution is that the nozzle cover is threadedly connected to the nozzle. By setting the nozzle cover and the nozzle threadedly connected, it is easy to replace the nozzle cover with different numbers of spray holes to meet different dust reduction needs and improve the applicability of the equipment.

[0010] A further technical solution is that a protective plate is installed on the bottom surface of the shell, and the strength of the shell is improved by providing the protective plate to protect the shell and prevent stones from colliding with the equipment during the mining process.

[0011] The utility model has the following advantages: the utility model arranges a shell body to be directly magnetically installed with the cutting arm of the tunnel boring machine through multiple groups of strong magnets on the top, so that the shell body can be quickly installed on the cutting arm of the tunnel boring machine, thereby improving the convenience of operation, and the strong magnets have strong magnetism to ensure that the shell body is stably connected to the cutting arm of the tunnel boring machine. At the same time, the installation groove outside the strong magnet can protect the strong magnet, extend the service life of the strong magnet while ensuring the working stability of the strong magnet. The shell body is arranged to be installed on the cutting arm of the tunnel boring machine through the strong magnet, so the nozzle on the shell body will rotate with the operation of the cutting arm of the tunnel boring machine, thereby more effectively reducing dust from the dust source and improving the dust reduction effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1It is a schematic diagram of the top view structure of the utility model;

[0013] Figure 2 This is a front view structural schematic diagram of the utility model;

[0014] Figure 3 It is a schematic cross-sectional view of the top structure of the utility model;

[0015] Figure 4 This is a schematic diagram of the cross-sectional structure of the nozzle in the utility model:

[0016] Figure 5 It is a schematic diagram of the cross-sectional structure of the installation groove in the utility model;

[0017] In the figure, 1. shell; 2. mounting part; 3. strong magnet; 4. air pipe; 5. water pipe; 6. nozzle; 7. mounting groove; 8. protective plate; 9. screw; 10. air inlet channel; 11. water inlet channel; 12. spray hole; 13. linkage chamber; 14. nozzle cover; 15. threaded groove; 16. threaded hole. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0020] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0022] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] like Figure 1~Figure 5As shown, a coal mine roadheader linkage spray dust suppression device comprises a shell 1, a mounting portion 2 is mounted on the top of the shell 1, a plurality of mounting grooves 7 are mounted on the mounting portion 2, strong magnets 3 are mounted in the mounting grooves 7, the shell 1 is mounted on the cutting arm of the roadheader through the strong magnets 3, the top of the strong magnets 3 extend out of the mounting grooves 7, an air pipe 4 and a water pipe 5 are mounted on one side of the mounting portion 2, a plurality of groups of nozzles 6 in equidistant arrays are mounted on the mounting portion 2, the nozzles 6 are mounted on one side of the mounting portion 2 away from the air pipe 4 and the water pipe 5, the plurality of groups of nozzles 6 are connected to the air pipe 4 and the water pipe 5, the shell 1 is directly mounted on the cutting arm of the roadheader by magnetic attraction through the plurality of groups of strong magnets 3 on the top, so that the shell 1 can be quickly mounted on the cutting arm of the roadheader, thereby improving the convenience of operation. The strong magnet 3 has strong magnetism, which can ensure the stable connection between the shell 1 and the cutting arm of the tunnel boring machine. At the same time, the mounting groove 7 outside the strong magnet 3 can protect the strong magnet 3, extend the service life of the strong magnet 3 and ensure the working stability of the strong magnet 3. The shell 1 is installed on the cutting arm of the tunnel boring machine through the strong magnet 3, so the nozzle 6 on the shell 1 will rotate with the operation of the cutting arm of the tunnel boring machine, so as to more effectively reduce the dust source and improve the dust reduction effect of the equipment. A threaded groove 15 is provided on the inner bottom wall of the mounting groove 7, and a threaded hole 16 penetrating the strong magnet 3 is provided in the middle part. A screw 9 penetrating the threaded hole 16 and threadedly installed with the threaded groove 15 is installed on the strong magnet 3, and the strong magnet 3 is arranged to pass through the threaded hole 16 and the threaded groove 1 through the screw 9. The strong magnet 3 is installed in the installation groove 7 by threaded connection. The structure is simple and convenient for installation. At the same time, the connection strength between the strong magnet 3 and the installation groove 7 is improved. The spray end of the nozzle 6 is installed with a nozzle cover 14. A linkage chamber 13 is arranged between the nozzle 6 and the nozzle cover 14. An air inlet channel 10 is opened in the middle of the nozzle 6. The air inlet end of the air inlet channel 10 is connected to the air delivery pipe 4. The air outlet end of the air inlet channel 10 is located in the middle of the linkage chamber 13. An arc portion corresponding to the air outlet end of the air inlet channel 10 is arranged on the inner side of the nozzle cover 14. A water inlet channel 11 connected to the water delivery pipe 5 is opened in the nozzle 6. The water outlet end of the water inlet channel 11 is located on the inner side of the linkage chamber 13. By setting the linkage chamber 13, the airflow in the air inlet channel 10 in the middle of the linkage chamber 13 passes through the arc portion in the linkage chamber 13. The shaped part atomizes the water flow at the outlet end of the inner water inlet channel 11 and sprays it through the spray hole 12, so as to quickly atomize and reduce the external dust. A plurality of groups of spray holes 12 in a circular array are provided on the nozzle cover 14, and the plurality of groups of spray holes 12 are symmetrically arranged with respect to the outlet end of the air inlet channel 10. By arranging the plurality of groups of spray holes 12 in a circular array on the nozzle cover 14, the spray can be made more uniform, thereby effectively improving the spray effect. The nozzle cover 14 is threadedly connected to the nozzle 6. By arranging the nozzle cover 14 to be threadedly connected to the nozzle 6, it is convenient to replace the nozzle cover 14 with different numbers of spray holes 12, so as to meet different dust reduction requirements and improve the applicability of the equipment. A protective plate 8 is installed on the bottom surface of the shell 1, and the strength of the shell 1 is improved by arranging the protective plate 8, so as to protect the shell 1.Avoid collision and damage of equipment caused by stones during mining.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coal mine roadheader linkage spray dust suppression device, comprising a housing (1), characterized in that: A mounting portion (2) is mounted on the top of the shell (1), and a plurality of mounting grooves (7) are mounted on the mounting portion (2), and a strong magnet (3) is mounted in each of the mounting grooves (7), and the top of the strong magnet (3) extends out of the mounting groove (7). An air pipe (4) and a water pipe (5) are mounted on one side of the mounting portion (2), and a plurality of nozzles (6) are mounted on the mounting portion (2) at an equidistant array. The nozzles (6) are mounted on a side of the mounting portion (2) away from the air pipe (4) and the water pipe (5), and the plurality of nozzles (6) are connected to the air pipe (4) and the water pipe (5).

2. The coal mine boring machine linkage spray dust suppression device according to claim 1, characterized in that: The inner bottom wall of the installation groove (7) is provided with a threaded groove (15), the middle portion of the strong magnet (3) is provided with a threaded hole (16) penetrating the strong magnet (3), and the strong magnet (3) is provided with a screw (9) threadedly installed through the threaded hole (16) and the threaded groove (15).

3. The coal mine boring machine linkage spray dust suppression device according to claim 1, characterized in that: The spray end of the nozzle (6) is provided with a nozzle cover (14), a linkage chamber (13) is provided between the nozzle (6) and the nozzle cover (14), an air inlet channel (10) is provided in the middle of the nozzle (6), the air inlet end of the air inlet channel (10) is connected to the air supply pipe (4), the air outlet end of the air inlet channel (10) is located in the middle of the linkage chamber (13), a water inlet channel (11) connected to the water supply pipe (5) is provided in the nozzle (6), and the water outlet end of the water inlet channel (11) is located on the inner side of the linkage chamber (13).

4. A coal mine boring machine linkage spray dust suppression device according to claim 3, characterized in that: The spray head cover (14) is provided with a plurality of groups of spray holes (12) in a circumferential array, and the plurality of groups of spray holes (12) are symmetrically arranged with respect to the air outlet end of the air inlet channel (10).

5. The coal mine boring machine linkage spray dust suppression device according to claim 3, characterized in that: The nozzle cover (14) is threadedly connected to the nozzle (6).

6. The coal mine boring machine linkage spray dust suppression device according to claim 1, characterized in that: A protective plate (8) is installed on the bottom surface of the housing (1).