Automatic water replenishing boiler

By designing an automatic water replenishment system and filtration and cleaning device in the boiler, the problem of boiler water replenishment relying on manual operation and water impurities entering is solved, automatic water replenishment and impurities removal is achieved, and the safety and service life of the boiler is improved.

CN222437898UActive Publication Date: 2025-02-07XINJIANG TIANRUI ENERGY CHEMICAL CO LTD
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Patent Information

Application Number
CN202420845837.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-07
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing boiler water replenishment mainly relies on manual operations, which are prone to forgetting to replenish water due to negligence of operation, which may cause boiler overheating and safety accidents. At the same time, impurities in the water enter the boiler and affect normal operation.

Method used

An automatic water replenishing boiler is designed, including the furnace body and the water replenishing tank. Through the cooperation of the induction pump and the water limiter, automatic detection and water replenishment are achieved; at the same time, a filter cartridge and a brush plate are set up to filter and remove impurities in the water.

Benefits of technology

It realizes automatic water replenishment of the boiler, reduces the negligence of manual operation, improves the safety and operation efficiency of the boiler, and extends the service life of the boiler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of boiler water replenishing, and discloses an automatic water replenishing boiler. The automatic water replenishing boiler comprises a boiler body and a water replenishing tank, the water replenishing tank is fixedly mounted at the upper end of the boiler body, a water inlet pipe is fixedly mounted at the upper end of the water replenishing tank, a filter cartridge is rotatably mounted in the water replenishing tank, one end of the filter cartridge is rotatably connected with a pipeline, and the pipeline is fixedly connected with one end of an induction pump. One end of the induction pump is connected with a water limiter through a water supply pipe, a buoy is movably installed in the water limiter, when the water level in the boiler body is low, the buoy in the water limiter descends, limitation on the water supply pipe is opened, the induction pump starts to work when detecting that the water pressure is reduced, and filtered water is fed into the boiler body through the water supply pipe. When the water level rises, the buoy rises to be in close contact with the water supply pipe to limit water flow, and the induction pump detects that water pressure rises and stops working, so that water is supplemented to the boiler in time, the working efficiency is improved, and safety accidents are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler water replenishment, in particular to an automatic water replenishment boiler. Background Art

[0002] A boiler is an energy conversion device. The energy input into the boiler includes chemical energy and electrical energy in the fuel. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. The hot water or steam generated in the boiler can directly provide the required thermal energy for industrial production and people's lives, or it can be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator. During the use of the boiler, the boiler needs to be replenished with water.

[0003] At present, the work of boiler water replenishment is mostly done manually. When the water level of the boiler drops to a level that needs to be replenished, the operator will perform the water replenishment operation. However, this method may sometimes cause the operator to forget to replenish water due to negligence, especially when busy or working for a long time. When this happens, the boiler may be damaged due to overheating, or even cause a greater safety accident.

[0004] During the use of the boiler, various impurities in the water, such as minerals, microorganisms, suspended matter, etc., easily enter the boiler with the flow of water. These impurities will form precipitation in the boiler's superheater, water-cooled wall, economizer and other parts, affecting the normal operation of the boiler and even shortening the service life of the boiler. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic water replenishment boiler to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic water replenishment boiler, comprising a furnace body and a water replenishment tank, the water replenishment tank is fixedly installed on the upper end of the furnace body, a water inlet pipe is fixedly installed on the upper end of the water replenishment tank, a filter cartridge is rotatably installed in the water replenishment tank, one end of the filter cartridge is connected to a pipeline through rotation, the pipeline is fixedly connected to one end of an induction pump, one end of the induction pump is connected to a water limiter through a water supply pipe, the water limiter is fixedly installed in the furnace body, a float is movably installed in the water limiter, a water outlet pipe is fixedly installed at the bottom of the furnace body, and a plurality of heaters are installed on the inner wall of the furnace body.

[0007] Preferably, a partition is installed at the bottom of the furnace body, a second motor is fixedly installed at the bottom end of the partition, one end of the second motor is connected to a stirring rod through an output shaft, and a plurality of heating wires are installed in the stirring rod.

[0008] Preferably, one end of the filter cartridge is connected to a first motor via an output shaft, and the first motor is fixedly mounted on the water replenishment tank.

[0009] Preferably, brush plates are mounted on both sides of the filter cartridge, and the brush plates are movably mounted on the inner wall of the water replenishment tank.

[0010] Preferably, a positioning block is fixedly installed on one side of the water replenishing tank, and the positioning block is threadedly screwed to fix one end of the brush plate through a limiting screw.

[0011] Preferably, a collecting drawer is movably installed at the bottom end of the water replenishment tank, and a sealing strip is installed at the connection between the collecting drawer and the water replenishment tank.

[0012] Preferably, an observation port is provided on one side of the furnace body, and a high temperature resistant transparent material is installed at the observation port.

[0013] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0014] First, the utility model can add water to the furnace body in time by setting an induction pump and a water limiter. When the water level in the furnace body is low, the float in the water limiter drops, opening the restriction on the water supply pipe. The induction pump detects the decrease in water pressure and starts working, sending the filtered water into the furnace body through the water supply pipe. When the water level rises, the float rises and comes into close contact with the water supply pipe, limiting the water flow. The induction pump detects the increase in water pressure and stops working, thereby replenishing water to the boiler in time, improving work efficiency and reducing the occurrence of safety accidents.

[0015] Second, the utility model can reduce the impurities in the water from entering the furnace body by setting the filter cylinder and the brush plate. The filter cylinder in the water supply tank filters the water to prevent impurities from entering the furnace body, thereby preventing the pipes in the boiler from being blocked and scaling. When there are too many impurities on the filter cylinder, the water supply tank is emptied, and the first motor drives the filter cylinder to rotate, contacting with the brush plate to scrape off the impurities, and the impurities fall into the collection drawer for collection, and the collection drawer is manually taken out to remove the impurities, thereby increasing the service life of the boiler.

[0016] Third, the utility model can quickly replace the brush plate by setting the brush plate and the limit screw, and the brush plate is threadedly connected to the positioning block through the limit screw. When replacing the brush plate, the screw is manually unscrewed, the brush plate is pulled out, the new brush plate is put in, and the screw is manually tightened, thereby improving the work efficiency of replacing the brush plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the water replenishment tank of the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the water limiter of the utility model in which the water flow is limited by the float.

[0021] Among them: 1. furnace body; 2. water supply tank; 3. water inlet pipe; 4. induction pump; 5. water supply pipe; 6. water outlet pipe; 7. observation port; 8. collecting drawer; 9. first motor; 10. filter cartridge; 11. second motor; 12. stirring rod; 13. partition; 14. water limiter; 15. brush plate; 16. limit screw; 17. positioning block; 18. float. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 , an automatic water replenishment boiler comprises a furnace body 1 and a water replenishment tank 2, a water replenishment tank 2 is fixedly installed on the upper end of the furnace body 1, a water inlet pipe 3 is fixedly installed on the upper end of the water replenishment tank 2, a filter cartridge 10 is rotatably installed in the water replenishment tank 2, one end of the filter cartridge 10 is connected with a pipeline by rotation, the pipeline is fixedly connected to one end of an induction pump 4, one end of the induction pump 4 is connected to a water limiter 14 through a water supply pipe 5, the water limiter 14 is fixedly installed in the furnace body 1, a buoy 18 is movably installed in the water limiter 14, a water outlet pipe 6 is fixedly installed at the bottom of the furnace body 1, a plurality of heaters are installed on the inner wall of the furnace body 1, water is heated by the heater in the furnace body 1, water is taken by opening the valve at the water outlet pipe 6, water is sent into the water replenishment tank 2 through the water inlet pipe 3, and water is filtered by the filter cartridge 10 in the water replenishment tank 2 to avoid water in the water Impurities directly enter the furnace body 1, causing pipe blockage and scale accumulation on the inner wall of the furnace body 1. When the water level in the furnace body 1 is too low, the float 18 in the water limiter 14 follows and descends, and the restriction on the water supply pipe 5 is opened by the descent of the float 18. At this time, the induction pump 4 detects that the water pressure in the water supply pipe 5 is reduced and starts to work. The water filtered by the filter cartridge 10 is sent into the furnace body 1 through the water supply pipe 5 by the induction pump 4. When the water level in the furnace body 1 rises, the float 18 is driven to rise. When the float 18 rises to the same horizontal position as the water supply pipe 5, the float 18 is in close contact with one end of the water supply pipe 5 to achieve the effect of limiting water outflow. At this time, the induction pump 18 detects that the water pressure in the water supply pipe 5 has risen and stops working, thereby replenishing water for the boiler in time, improving work efficiency and reducing the occurrence of safety accidents.

[0024] Specifically, a partition 13 is installed at the bottom of the furnace body 1 , a second motor 11 is fixedly installed at the bottom end of the partition 13 , one end of the second motor 11 is connected to a stirring rod 12 via an output shaft, and a plurality of heating wires are installed in the stirring rod 12 .

[0025] Through the above technical solution, when the induction pump 4 starts working, the second motor 11 is driven by the sensor to start working, and the second motor 11 drives the stirring rod 12 to rotate through the output shaft. The cold water and the hot water are fully mixed through the rotation of the stirring rod 12. At the same time, the heating wire in the stirring rod 12 heats the water, thereby improving the heating efficiency.

[0026] Specifically, one end of the filter cartridge 10 is connected to the first motor 9 via an output shaft, and the first motor 9 is fixedly mounted on the water replenishment tank 2 .

[0027] Through the above technical solution, the first motor 9 drives the filter cartridge 10 to rotate via the output shaft.

[0028] Specifically, brush plates 15 are installed on both sides of the filter cartridge 10 , and the brush plates 15 are movably installed on the inner wall of the water supply tank 2 .

[0029] Through the above technical solution, the filter cartridge 10 is in close contact with the brush plate 15 when rotating, and the impurities accumulated on the surface of the filter cartridge 10 are scraped off by the brush plate 15.

[0030] Specifically, a positioning block 17 is fixedly installed on one side of the water replenishment tank 2 , and the positioning block 17 is threadedly screwed to one end of the fixed brush plate 15 through a limit screw 16 .

[0031] Through the above technical solution, the range of movement of the brush plate 15 is limited by the limit screw 16 which is threadedly connected to the positioning block 17. At the same time, when the brush plate 15 needs to be replaced, it is only necessary to manually unscrew the limit screw 16, pull out the brush plate 15, put the new brush plate 15 into the water replenishing tank 2, and tighten the limit screw 16 manually.

[0032] Specifically, a collecting drawer 8 is movably installed at the bottom end of the water replenishment tank 2, and a sealing strip is installed at the connection between the collecting drawer 8 and the water replenishment tank 2.

[0033] Through the above technical solution, the water in the water supply tank 2 is drained, and the impurities are scraped off and fall into the collecting bin 8 for collection. The collecting bin 8 is taken out by manpower to remove the impurities.

[0034] Specifically, an observation port 7 is opened on one side of the furnace body 1 , and a high-temperature resistant transparent material is installed at the observation port 7 .

[0035] Through the above technical solution, the state inside the furnace body 1 can be observed through the observation port 7 on one side of the furnace body 1, so that problems with the internal mechanism can be quickly discovered and repaired.

[0036] When in use, water is heated by the heater in the furnace body 1, water is taken by opening the valve at the water outlet pipe 6, and water is sent to the water supply tank 2 through the water inlet pipe 3. The water is filtered by the filter cartridge 10 in the water supply tank 2 to prevent impurities in the water from directly entering the furnace body 1, thereby causing pipe blockage and scale accumulation on the inner wall of the furnace body 1. When the water level in the furnace body 1 is too low, the float 18 in the water limiter 14 follows and descends. The restriction on the water supply pipe 5 is opened by the descent of the float 18. At this time, the induction pump 4 detects the water pressure in the water supply pipe 5. The induction pump 4 starts to work, and the water filtered by the filter cartridge 10 is sent into the furnace body 1 through the water delivery pipe 5. When the water level in the furnace body 1 rises, the float 18 is driven to rise. When the float 18 rises to the same horizontal position as the water delivery pipe 5, the float 18 is in close contact with one end of the water delivery pipe 5 to achieve the effect of limiting the outflow of water. At this time, the induction pump 18 detects the increase in water pressure in the water delivery pipe 5 and stops working. When the induction pump 4 starts to work, the sensor drives the second motor 11 to start working. The second motor 11 The stirring rod 12 is driven to rotate by the output shaft, and the cold water and the hot water are fully mixed by the rotation of the stirring rod 12. At the same time, the heating wire in the stirring rod 12 heats the water, thereby improving the heating efficiency. When too many impurities are accumulated on the filter cartridge 10, the water in the water supply tank 2 is emptied. At this time, the first motor 9 drives the filter cartridge 10 to rotate through the output shaft. When the filter cartridge 10 rotates, it is in close contact with the brush plate 15. The impurities accumulated on the surface of the filter cartridge 10 are scraped off by the brush plate 15. After scraping, the impurities fall into the collecting bin 8 for collection. The collecting bin 8 is taken out by manpower to remove the impurities. At the same time, the limit screw 16 is threadedly connected to the positioning block 17 to limit the range of movement of the brush plate 15. At the same time, when the brush plate 15 needs to be replaced, it only needs to unscrew the limit screw 16 by manpower, pull out the brush plate 15 by manpower, put the new brush plate 15 into the water supply tank 2 by manpower, and tighten the limit screw 16 by manpower. At the same time, the state in the furnace body 1 can be observed through the observation port 7 on one side of the furnace body 1, so that problems with the internal mechanism can be quickly discovered and repaired.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic water replenishment boiler, comprising a furnace body (1) and a water replenishment tank (2), characterized in that: The water supply tank (2) is fixedly mounted on the upper end of the furnace body (1), a water inlet pipe (3) is fixedly mounted on the upper end of the water supply tank (2), a filter cartridge (10) is rotatably mounted in the water supply tank (2), one end of the filter cartridge (10) is rotatably connected to a pipeline, the pipeline is fixedly connected to one end of an induction pump (4), one end of the induction pump (4) is connected to a water limiter (14) via a water supply pipe (5), the water limiter (14) is fixedly mounted in the furnace body (1), a float (18) is movably mounted in the water limiter (14), a water outlet pipe (6) is fixedly mounted on the bottom of the furnace body (1), and a plurality of heaters are mounted on the inner wall of the furnace body (1).

2. The automatic water replenishment boiler according to claim 1, characterized in that: A partition (13) is installed at the bottom of the furnace body (1), a second motor (11) is fixedly installed at the bottom end of the partition (13), one end of the second motor (11) is connected to a stirring rod (12) via an output shaft, and a plurality of heating wires are installed in the stirring rod (12).

3. The automatic water replenishment boiler according to claim 1, characterized in that: One end of the filter cartridge (10) is connected to a first motor (9) via an output shaft, and the first motor (9) is fixedly mounted on the water replenishment tank (2).

4. The automatic water replenishment boiler according to claim 1, characterized in that: Brush plates (15) are mounted in abutment against both sides of the filter cartridge (10), and the brush plates (15) are movably mounted on the inner wall of the water replenishment tank (2).

5. The automatic water replenishment boiler according to claim 4, characterized in that: A positioning block (17) is fixedly mounted on one side of the water replenishment tank (2), and the positioning block (17) is threadedly screwed and fixed to one end of the brush plate (15) via a limit screw (16).

6. The automatic water replenishment boiler according to claim 1, characterized in that: A collecting drawer (8) is movably mounted at the bottom of the water replenishment tank (2), and a sealing strip is mounted at the connection between the collecting drawer (8) and the water replenishment tank (2).

7. The automatic water replenishment boiler according to claim 1, characterized in that: An observation port (7) is provided on one side of the furnace body (1), and a high-temperature resistant transparent material is installed at the observation port (7).