Cooling device for metal product manufacturing
By designing a cooling device for metal product manufacturing of "U"-shaped cooling nozzle and air-drying nozzle, the deformation problem caused by uneven cooling in the prior art is solved, and more efficient and even cooling and air-drying treatment is achieved, which improves the Manufacturing quality of metal products.
Patent Information
- Application Number
- CN202420798151.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing cooling devices for metal product manufacturing have unevenness during cooling treatment, which leads to deformation of metal products and affects manufacturing quality.
A cooling device including a cooling nozzle and an air-drying nozzle is designed. The cooling nozzle is in the shape of "U" and the cooling nozzle is arranged at equal intervals. The air-drying nozzle is also in the shape of "U" and the air-drying nozzle is arranged at equal intervals. It is passed through the servo motor. The conveyor roller is driven to rotate and the effective limit of metal products of different sizes is achieved through the limiting assembly.
The cooling water is uniformly sprayed from both upper and lower directions, which improves cooling efficiency and uniformity, avoids deformation caused by uneven cooling of metal products on the surface, and improves manufacturing quality. At the same time, the design of the air-drying nozzle improves the air-drying efficiency and further improves the cooling efficiency.
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Figure CN222438276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product manufacturing, in particular to a cooling device for metal product manufacturing. Background Art
[0002] Metal products are industrial or daily necessities made of metal materials. Metal products need to go through a heat treatment process during the manufacturing process, and the metal products after heat treatment need to be quickly cooled by a cooling device to improve the manufacturing efficiency of metal products;
[0003] A cooling device for manufacturing metal products disclosed in the utility model with authorization announcement number CN215113475U includes a fixed frame, the bottom of the fixed frame is fixedly connected to a support leg, the bottom of the support leg is fixedly connected to a bottom frame, the top of the fixed frame is fixedly connected to a top water tank, the side of the top water tank is fixedly connected to a connecting pipe, one end of the connecting pipe is fixedly connected to a fixed water pump, the side of the fixed water pump is fixedly connected to a fixed water tank, the inside of the fixed frame is fixedly connected to a drainage nozzle, the side of the bottom frame is fixedly connected to a driving motor, and the output end of the driving motor passing through the bottom frame is fixedly connected to a rotating rod. The utility model quickly cools metal products through the cooperation between the driving gear, the driven toothed belt, the drainage nozzle and the exhaust nozzle, thereby avoiding the situation where the cooling effect is poor when used by the staff, thereby causing the metal products to deform and affecting the use effect. However, during the application of this technical solution, the metal products are cooled by spraying cooling water from above and air-dried by blowing. The bottom of the metal products is cooled slowly, and there is a technical problem that the cooling treatment of the metal products is uneven, which easily leads to their deformation and affects the manufacturing quality. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a cooling device for metal product manufacturing, which can solve the technical problems of cooling metal products by spraying cooling water from above and air-drying metal products by blowing air, slow cooling of the bottom of metal products, uneven cooling of metal products, and easy deformation of the metal products, which affects the manufacturing quality.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a cooling device for manufacturing metal products, comprising a table, brackets are arranged on both sides of the bottom end of the table, a frame is arranged on the top of the table, fixed vertical plates are arranged at the bottom of both ends of the frame, a conveying roller is arranged between the fixed vertical plates, a servo motor is arranged on one side of the rear end of the fixed vertical plate, a touch panel is arranged on one side of the front end of the frame, a water guide groove is arranged at the middle position of the bottom end of the table, a filter screen is arranged at the bottom end of the water guide groove, and the A water tank is provided at the bottom end, a pump is provided at the top of one side of the front end of the water tank, a water pipe is provided at the output end of the pump, a fan is provided at one side of the front end of the top of the frame, a connecting air duct is provided at the output end of the fan, a cooling nozzle is provided on one side between the two ends inside the frame, a drying nozzle is provided on the other side between the two ends inside the frame, cooling nozzles are provided at both ends of the inner side of the cooling nozzle, drying air ports are provided at both ends of the inner side of the drying nozzle, and a limiting component is provided between the bottom of the two ends inside the frame and the outside of the conveying roller.
[0006] As a preferred technical solution of the utility model, the cooling nozzle and the air-drying nozzle are in a "U" shape, the cooling nozzles are arranged at equal intervals at both ends of the inner side of the cooling nozzle, and the air-drying air outlets are arranged at equal intervals at both ends of the inner side of the air-drying nozzle.
[0007] As a preferred technical solution of the utility model, a pulley structure is arranged between the rear ends of the outside of the conveying roller, and one side of the rear end of the conveying roller passes through the fixed vertical plate and is fixedly connected to the output end of the servo motor.
[0008] As a preferred technical solution of the utility model, the bottom end of the connecting air duct and the front end of the air-drying nozzle are fixedly connected, and the water pipe and the front end of the cooling nozzle are fixedly connected.
[0009] As a preferred technical solution of the utility model, the limit assembly includes a limit plate, which is arranged at both ends between the outside of the conveying roller, and the inside of the limit plate is provided with a through groove, the inner diameter of the through groove is larger than the diameter of the conveying roller, and the conveying roller passes through the inside of the through groove, and adjustment electric cylinders are arranged at the middle position near the bottom of both ends of the frame, stabilizing sliders are arranged on both sides of the bottom of the limit plate, and positioning guide grooves are arranged on both sides of the top of the table plate.
[0010] As a preferred technical solution of the utility model, one end of the adjustment electric cylinder is fixedly connected to the middle position of the outer top of the limit plate, and the stabilizing slider is embedded in the interior of the positioning guide groove, and the stabilizing slider can slide in the positioning guide groove.
[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:
[0012] 1. By providing a cooling nozzle and an air-drying nozzle, when in use, the cooling water can be sprayed evenly from the upper and lower directions to the metal product through the "U"-shaped cooling nozzle and the cooling nozzles arranged at both ends of the inner side to cool it, making the cooling more uniform and efficient, avoiding uneven cooling of the surface of the metal product, resulting in deformation and affecting the processing quality of the metal product. At the same time, the "U"-shaped air-drying nozzle can be used to air-dry the cooled metal product more comprehensively and efficiently, thereby effectively further improving the cooling efficiency of the metal product, and the feasibility is strong;
[0013] 2. By arranging a limiting assembly between the bottom of the two ends of the frame and the outside of the conveying roller, the metal products in the conveying movement are limited and stabilized by the limiting plates arranged between the outside of the conveying rollers during use, and the limiting plates are provided with through grooves with an inner diameter larger than the diameter of the conveying roller, which does not affect the normal rotation and conveying work of the conveying rollers, and the spacing of the limiting plates can be adjusted by adjusting the electric cylinder according to the different sizes of the metal products. When the limiting plates are driven to adjust the spacing, the stabilizing slider arranged at the bottom end thereof slides in the positioning guide groove to stabilize the limiting plates, thereby achieving the effect of effectively limiting the metal products of different sizes conveyed by the conveying rollers, and avoiding the deviation and falling of the metal products during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a side view structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the utility model in a top view;
[0017] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.
[0018] Among them: 1. Table; 2. Water tank; 3. Pump; 4. Water guide groove; 5. Bracket; 6. Frame; 7. Fixed vertical plate; 8. Through groove; 9. Limit plate; 10. Air drying nozzle; 11. Touch panel; 12. Fan; 13. Air duct; 14. Cooling nozzle; 15. Water pipe; 16. Cooling nozzle; 17. Conveyor roller; 18. Filter; 19. Adjustment electric cylinder; 20. Air drying air port; 21. Servo motor; 22. Pulley structure; 23. Positioning guide groove; 24. Stabilizing slider. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model. The experimental methods in the following embodiments are conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments are all commercially available unless otherwise specified.
[0020] Example
[0021] Please refer to Figure 1-4As shown, the utility model provides a cooling device for manufacturing metal products, including a table 1, brackets 5 are arranged on both sides of the bottom end of the table 1, a frame 6 is arranged on the top of the table 1, fixed vertical plates 7 are arranged at the bottom of both ends of the frame 6, a conveying roller 17 is arranged between the fixed vertical plates 7, a pulley structure 22 is arranged between the rear ends of the outer sides of the conveying roller 17, a servo motor 21 is arranged on one side of the rear end of the fixed vertical plate 7, one side of the rear end of the conveying roller 17 penetrates the fixed vertical plate 7 and is fixedly connected with the output end of the servo motor 21, the conveying roller 17 is driven to rotate by the servo motor 21, and the conveying roller 17 is driven to rotate in the same direction by the pulley structure 22 to cool the metal to be treated. The product is conveyed and transported, a touch panel 11 is arranged on one side of the front end of the frame 6, a water guide groove 4 is arranged at the middle position of the bottom end of the table 1, a filter screen 18 is arranged at the bottom end of the water guide groove 4, a water tank 2 is arranged at the bottom end of the water tank 2, a pump 3 is arranged on the top of one side of the front end of the water tank 2, a water pipe 15 is arranged at the output end of the pump 3, a fan 12 is arranged on one side of the top front end of the frame 6, a connecting ventilation pipe 13 is arranged at the output end of the fan 12, the bottom end of the connecting ventilation pipe 13 is fixedly connected to the front end of the air-drying nozzle 10, a "U"-shaped cooling nozzle 14 is arranged on one side between the two ends of the frame 6, and a "U"-shaped air-drying nozzle 14 is arranged on the other side between the two ends of the frame 6 The pipe 10, the water pipe 15 and the front end of the cooling nozzle 14 are fixedly connected, and cooling nozzles 16 are arranged at both ends of the inner side of the cooling nozzle 14, and the cooling nozzles 16 are arranged at equal intervals at both ends of the inner side of the cooling nozzle 14. When cooling the metal product, the water in the water tank 2 is drawn by the pump 3 and input into the cooling nozzle 14 through the water pipe 15 and sprayed out through the cooling nozzle 16 to cool the metal product. In addition, the cooling water can be evenly sprayed from the upper and lower directions to the metal product for cooling treatment through the "U"-shaped cooling nozzle 14 and the cooling nozzles 16 arranged at both ends of the inner side, so that the cooling is more uniform and efficient. The air-drying air outlet is arranged at both ends of the inner side of the air-drying nozzle 10. 20, and the air-drying air ports 20 are arranged at equal intervals at both ends of the inner side of the air-drying nozzle 10. After the cooled metal product is transported to the other side of the frame 6, the fan 12 is started to transport wind to the air-drying nozzle 10 through the connecting air duct 13, and then the wind is sprayed out from the air-drying air port 20 to air-dry the metal product. Moreover, the air-drying nozzle 10 in a "U" shape can more comprehensively and efficiently air-dry the cooled metal product, and the cooling water is collected through the water guide trough 4 and filtered through the filter 18 and returned to the water tank 2 for reuse, so as to avoid deformation caused by uneven cooling of the surface of the metal product and affect the processing quality of the metal product, thereby effectively further improving the cooling efficiency of the metal product, and the feasibility is strong;
[0022] When in use, the cooling water can be sprayed evenly from the upper and lower directions to the metal product through the "U"-shaped cooling nozzle 14 and the cooling nozzles 16 arranged at both ends of the inner side thereof to cool the metal product, making the cooling more uniform and efficient. At the same time, the "U"-shaped air-drying nozzle 10 can be used to air-dry the cooled metal product more comprehensively and efficiently.
[0023] As a further implementation of this embodiment, Figure 1-4 As shown, a limit assembly is arranged between the bottom of both ends of the interior of the frame 6 and the exterior of the conveying roller 17, and the limit assembly includes a limit plate 9, which is arranged at both ends between the exterior of the conveying roller 17, and the metal product being conveyed and moved is limited and stabilized by the limit plate 9, and a through groove 8 is arranged inside the limit plate 9, and the inner diameter of the through groove 8 is larger than the diameter of the conveying roller 17, and the conveying roller 17 passes through the inside of the through groove 8, so as to prevent the limit plate 9 from affecting the normal rotation of the conveying roller 17, and an adjustment electric cylinder 19 is arranged at the middle position near the bottom of both ends of the frame 6, and one end of the adjustment electric cylinder 19 and the exterior of the limit plate 9 are adjusted. The middle position of the side top is fixedly connected, and the spacing of the limit plate 9 is adjusted by adjusting the electric cylinder 19 to adapt to the different sizes of metal products. Stable sliders 24 are arranged on both sides of the bottom of the limit plate 9, and positioning guide grooves 23 are arranged on both sides of the top of the table 1. The stable slider 24 is embedded in the interior of the positioning guide groove 23, and the stable slider 24 can slide in the positioning guide groove 23, so as to achieve the purpose of stabilizing the limit plate 9, thereby achieving the effect of effectively limiting the metal products of different sizes transmitted by the transmission roller 17, and preventing the metal products from deviating and falling during the transmission process;
[0024] When in use, the metal product being conveyed is limited and stabilized by the limit plate 9 arranged between the outside of the conveying roller 17, and the limit plate 9 is provided with a through groove 8 whose inner diameter is larger than the diameter of the conveying roller 17, which does not affect the normal rotation and conveying work of the conveying roller 17, and the spacing of the limit plate 9 can be adjusted by adjusting the electric cylinder 19 according to the size of the metal product, and when the limit plate 9 is driven to adjust the spacing, the stabilizing slider 24 arranged at the bottom end thereof slides in the positioning guide groove 23 to stabilize the limit plate 9;
[0025] Specific working principle:
[0026] When using the cooling device, the skilled worker first starts the adjustment of the electric cylinder 19 through the touch panel 11 according to the size of the metal product to be cooled, and drives the adjustment of the spacing of the limit plate 9. At the same time, the stabilizing slider 24 slides in the positioning guide groove 23 to stabilize the limit plate 9. Then, the servo motor 21 is started to drive the conveying roller 17 to rotate and drives other conveying rollers 17 to rotate in the same direction through the pulley structure 22 to convey and transport the metal product. The metal product in the process of conveying is limited and stabilized by the limit plate 9. The limit plate 9 is provided with a through groove 8 with an inner diameter larger than the diameter of the conveying roller 17, so as not to affect the normal rotation and conveying work of the conveying roller 17. At the same time, the pump 3 is started to extract the water in the water tank 2 and input it into the cooling spray nozzle through the water pipe 15. The metal product is cooled in the tube 14 and sprayed out through the cooling nozzle 16, and the cooling water can be sprayed evenly from the upper and lower directions to the metal product for cooling through the "U"-shaped cooling nozzle 14 and the cooling nozzles 16 arranged at both ends of the inner side thereof, so that the cooling is more uniform and efficient. After the cooled metal product is transported to the other side of the frame 6, the fan 12 is started to transport the wind through the connecting air duct 13 to the air-drying nozzle 10, and then sprayed out from the air-drying air port 20 to air-dry the metal product. Moreover, the "U"-shaped air-drying nozzle 10 can more comprehensively and efficiently air-dry the cooled metal product, and the cooling water is collected through the water guide trough 4 and filtered through the filter 18 and returned to the water tank 2 for reuse.
[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A cooling device for manufacturing metal products, comprising a platen (1), characterized in that: Brackets (5) are arranged on both sides of the bottom end of the platform (1), a frame (6) is arranged on the top of the platform (1), fixed vertical plates (7) are arranged at the bottom of both ends of the frame (6), a conveying roller (17) is arranged between the fixed vertical plates (7), a servo motor (21) is arranged on one side of the rear end of the fixed vertical plate (7), a touch panel (11) is arranged on one side of the front end of the frame (6), a water guide groove (4) is arranged at the middle position of the bottom end of the platform (1), a filter screen (18) is arranged at the bottom end of the water guide groove (4), a water tank (2) is arranged at the bottom end of the water guide groove (4), and a filter screen (18) is arranged on the top of one side of the front end of the water tank (2). A pump (3), wherein a water delivery pipe (15) is arranged at the output end of the pump (3), a fan (12) is arranged at one side of the front end of the top of the frame (6), and a connecting air duct (13) is arranged at the output end of the fan (12), a cooling nozzle (14) is arranged at one side between the two ends inside the frame (6), and a drying nozzle (10) is arranged at the other side between the two ends inside the frame (6), cooling nozzles (16) are arranged at both ends of the inner side of the cooling nozzle (14), and drying air ports (20) are arranged at both ends of the inner side of the drying nozzle (10), and a limiting component is arranged between the bottom of the two ends inside the frame (6) and the outside of the conveying roller (17).
2. A cooling device for manufacturing metal products according to claim 1, characterized in that: The cooling nozzle (14) and the air drying nozzle (10) are in a "U" shape, the cooling nozzles (16) are arranged at equal intervals at both ends of the inner side of the cooling nozzle (14), and the air drying air ports (20) are arranged at equal intervals at both ends of the inner side of the air drying nozzle (10).
3. A cooling device for manufacturing metal products according to claim 1, characterized in that: A pulley structure (22) is provided between the rear ends of the outside of the conveying roller (17), and one side of the rear end of the conveying roller (17) penetrates through the fixed vertical plate (7) and is fixedly connected to the output end of the servo motor (21).
4. A cooling device for manufacturing metal products according to claim 1, characterized in that: The bottom end of the connecting air duct (13) is fixedly connected to the front end of the air drying nozzle (10), and the water delivery pipe (15) is fixedly connected to the front end of the cooling nozzle (14).
5. A cooling device for manufacturing metal products according to claim 1, characterized in that: The limiting assembly comprises a limiting plate (9), wherein the limiting plate (9) is arranged at the two ends between the outside of the conveying roller (17), a through groove (8) is arranged inside the limiting plate (9), the inner diameter of the through groove (8) is larger than the diameter of the conveying roller (17), and the conveying roller (17) passes through the inside of the through groove (8), an adjustment electric cylinder (19) is arranged at the middle position near the bottom of both ends of the frame (6), stabilizing sliders (24) are arranged on both sides of the bottom of the limiting plate (9), and positioning guide grooves (23) are arranged on both sides of the top of the table (1).
6. A cooling device for manufacturing metal products according to claim 5, characterized in that: One end of the adjusting electric cylinder (19) is fixedly connected to the middle position of the outer top of the limiting plate (9), and the stabilizing slider (24) is embedded in the interior of the positioning guide groove (23), and the stabilizing slider (24) can slide in the positioning guide groove (23).
Citation Information
Patent Citations
Cooling device for metal product manufacturing
CN215113475U