Dehydrating and drying device for wheat processing
By introducing a servo motor-driven dehydration mechanism and a hot air spray head drying mechanism into the wheat processing drying device, the problem of uneven drying and time-consuming of existing wheat drying devices is solved, and efficient dehydration and uniformity of wheat are achieved drying.
Patent Information
- Application Number
- CN202420125507.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The existing wheat processing drying device has a simple structure and can only be dried in a single way, which leads to more moisture and long-term drying before drying, and is unevenly drying, easy to accumulate, and low drying efficiency.
A dehydration and drying device for wheat processing is designed, using a dehydration mechanism driven by a servo motor and a drying mechanism of a hot air spray head. The wheat is dehydrated through the rotation of the dehydration cylinder to ensure that the wheat is dehydrated before drying, and sprayed on the hot air In the drying box, achieve uniform drying.
The drying time of wheat is shortened through dehydration treatment, the drying efficiency is improved, the uniformity of wheat drying is ensured, wheat accumulation is avoided, and the drying efficiency is significantly improved.
Smart Images
Figure CN222438363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wheat processing, in particular to a dehydration and drying device for wheat processing. Background Art
[0002] Wheat is a general term for plants of the wheat family. It is a monocotyledonous plant and a grass plant widely grown all over the world. The caryopsis of wheat is one of the staple foods of humans. After being ground into flour, it can be made into bread, steamed buns, biscuits, noodles and other foods; after fermentation, it can be made into beer, alcohol, liquor (such as vodka), or biofuel. Wheat is rich in starch, protein, fat, minerals, calcium, iron, thiamine, riboflavin, niacin, vitamin A and vitamin C, etc. Wheat requires a drying device during the processing.
[0003] At present, the wheat processing drying devices on the market have been widely used. They can effectively dry wheat for later processing. However, most of the wheat processing drying devices have simple structures and can only perform single drying. The wheat has a lot of moisture after washing, so direct drying is time-consuming. In addition, ordinary drying devices dry unevenly, which makes it easy for wheat to accumulate during drying and has low drying efficiency. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a dehydration and drying device for wheat processing, which has the advantage of easy dehydration and drying, and solves the problem that most drying devices for wheat processing have a simple structure and can only perform a single drying operation, and the wheat has a lot of water after washing, so direct drying is time-consuming, and ordinary drying devices dry unevenly, which makes the wheat easy to accumulate during drying and has low drying efficiency.
[0005] In order to achieve the above-mentioned purpose of facilitating dehydration and drying, the utility model provides the following technical solutions: a dehydration and drying device for wheat processing, comprising a support base, a drying box is fixedly installed on the top of the support base, a driving mechanism extending to the inside of the drying box is arranged inside the support base, and a dehydration mechanism extending to the outside of the top of the drying box is arranged on the driving mechanism;
[0006] The driving mechanism includes a servo motor, a servo motor is fixedly installed inside the support base, a first transmission wheel is fixedly installed at the output shaft of the servo motor, a main bearing is fixedly installed on the inner bottom wall of the support base, a rotating rod extending to the inside of the drying box is fixedly installed on the inner side wall of the main bearing, a second transmission wheel is fixedly installed outside the rotating rod, the external transmission connection of the first transmission wheel is connected with a transmission belt extending to the outside of the second transmission wheel, and an auxiliary rod extending to the inner bottom wall of the support base is fixedly installed on the bottom of the dehydration mechanism.
[0007] Furthermore, the dehydration mechanism includes a dehydration cylinder, the top of the rotating rod is fixedly equipped with a dehydration cylinder, the top of the dehydration cylinder is fixedly equipped with a connecting cylinder extending to the outside of the top of the drying box, the top of the connecting cylinder is hinged with a switch cover, the top of the switch cover is fixedly equipped with a handle, and the front sides of the switch cover and the connecting cylinder are provided with a cover lock.
[0008] Furthermore, a drying mechanism extending to the interior of the drying box is provided at the bottom of the support base, and the drying mechanism includes a heating box, a heating box is fixedly installed at the bottom of the support base, a first exhaust fan is fixedly installed at the bottom of the heating box, a heating wire is fixedly installed inside the heating box, two second exhaust fans are fixedly installed inside the support base, air outlet ends of the two second exhaust fans are fixedly installed with air ducts extending to the left and right sides of the drying box, connecting blocks connected to the air ducts are fixedly installed on the left and right sides of the drying box, and a hot air nozzle extending to the interior of the drying box is fixedly installed on the upper part of the air duct.
[0009] Furthermore, a controller is fixedly installed on the front side of the drying box, and an auxiliary bearing connected to the connecting cylinder is installed in the inner top wall of the drying box.
[0010] Furthermore, the auxiliary rod is connected to the bottom of the dehydration cylinder, and an auxiliary groove matched with the auxiliary rod is provided in the inner bottom wall of the drying box.
[0011] Furthermore, a protective cover is fixedly installed on the outside of the first exhaust fan, and a filter plate connected to the protective cover is installed at the air suction end of the first exhaust fan.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] 1. The dehydration and drying device for wheat processing is provided with a servo motor. The switch cover is first opened by a handle and a cover lock, and then the washed wheat is poured into the interior of the dehydration cylinder and the switch cover is closed. At this time, the controller is operated to run the servo motor. The output shaft of the servo motor rotates to drive the first transmission wheel to rotate, so that the first transmission wheel rotates to drive the transmission belt to rotate. The transmission belt rotates to drive the second transmission wheel to rotate, so that the second transmission wheel rotates to drive the rotating rod to rotate. The rotating rod rotates stably through the main bearing and drives the dehydration cylinder to rotate, so that the dehydration cylinder drives the auxiliary rod to rotate in the bottom wall of the drying box. At the same time, the top of the dehydration cylinder rotates through the auxiliary bearing, so that the dehydration cylinder rotates stably and the wheat is dehydrated, so that the wheat can be dehydrated before drying.
[0014] 2. The dehydration and drying device for wheat processing is provided with hot air nozzles. When the wheat in the dehydration cylinder is dehydrated, it continues to rotate. At the same time, the first exhaust fan draws the external air into the interior of the heating box, heats the air through the heating wire to obtain hot air, and then the two second exhaust fans operate at the same time to draw the hot air in the heating box into the interior of the air duct. The air duct transports the hot air to multiple hot air nozzles. The two groups of hot air nozzles spray the hot air into the interior of the drying box, and the rotating dehydration cylinder prevents the wheat from piling up, thereby facilitating uniform drying of the wheat in the dehydration cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a cross-sectional view of the structure of the utility model;
[0017] Figure 3 The utility model structure Figure 2 Enlarged view of point A in the middle.
[0018] In the figure: 1. support base; 2. drying box; 3. driving mechanism; 301. servo motor; 302. first transmission wheel; 303. main bearing; 304. rotating rod; 305. second transmission wheel; 306. transmission belt; 307. auxiliary rod; 4. dehydration mechanism; 401. dehydration cylinder; 402. connecting cylinder; 403. switch cover; 404. handle; 405. cover lock; 5. drying mechanism; 501. heating box; 502. first exhaust fan; 503. heating wire; 504. second exhaust fan; 505. air guide duct; 506. connecting block; 507. hot air nozzle; 6. controller; 7. auxiliary bearing. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 In this embodiment, a dehydration and drying device for wheat processing includes a support base 1, a drying box 2 is fixedly installed on the top of the support base 1, a driving mechanism 3 extending to the inside of the drying box 2 is arranged inside the support base 1, and a dehydration mechanism 4 extending to the outside of the top of the drying box 2 is arranged on the driving mechanism 3;
[0021] The driving mechanism 3 includes a servo motor 301, which is fixedly installed inside the support base 1. The output shaft of the servo motor 301 rotates to drive the first transmission wheel 302 to rotate. The first transmission wheel 302 is fixedly installed at the output shaft of the servo motor 301. The rotation of the first transmission wheel 302 drives the transmission belt 306 to rotate. A main bearing 303 is fixedly installed on the inner bottom wall of the support base 1. A rotating rod 304 extending to the inside of the drying box 2 is fixedly installed on the inner side wall of the main bearing 303. The rotating rod 304 rotates stably through the main bearing 303 and drives the dehydration cylinder 401 to rotate. The rotating rod 30 4 is fixedly installed with a second transmission wheel 305 on the outside, and the external transmission of the first transmission wheel 302 is connected with a transmission belt 306 extending to the outside of the second transmission wheel 305. The rotation of the transmission belt 306 drives the second transmission wheel 305 to rotate, and the rotation of the second transmission wheel 305 drives the rotating rod 304 to rotate. The bottom of the dehydration mechanism 4 is fixedly installed with an auxiliary rod 307 extending to the inner bottom wall of the supporting base 1, and the dehydration cylinder 401 drives the auxiliary rod 307 to rotate in the inner bottom wall of the drying box 2, so that the dehydration cylinder 401 rotates stably and dehydrates the wheat, thereby achieving the effect of dehydrating the wheat before drying.
[0022] In the case implementation, the dehydration mechanism 4 includes a dehydration cylinder 401, and the dehydration cylinder 401 is fixedly installed on the top of the rotating rod 304. The dehydration cylinder 401 rotates to dehydrate the wheat. The top of the dehydration cylinder 401 is fixedly installed with a connecting cylinder 402 extending to the outside of the top of the drying box 2. The top of the connecting cylinder 402 is hinged with a switch cover 403, and the top of the switch cover 403 is fixedly installed with a handle 404. The front side of the switch cover 403 and the connecting cylinder 402 is provided with a cover lock 405, and the switch cover 403 is opened and fixed by the handle 404 and the cover lock 405.
[0023] In the case implementation, a drying mechanism 5 extending to the interior of the drying box 2 is provided at the bottom of the support base 1, and the drying mechanism 5 includes a heating box 501. The heating box 501 is fixedly installed at the bottom of the support base 1, and a first exhaust fan 502 is fixedly installed at the bottom of the heating box 501. The first exhaust fan 502 draws external wind into the interior of the heating box 501. A heating wire 503 is fixedly installed inside the heating box 501, and the wind is heated by the heating wire 503 to obtain hot air. Two second exhaust fans 504 are fixedly installed inside the support base 1. The two second exhaust fans 504 run simultaneously to exhaust the heat inside the heating box 501. The wind is sucked into the interior of the air duct 505, and the air outlet ends of the two second exhaust fans 504 are fixedly installed with air ducts 505 extending to the left and right sides of the drying box 2. The hot air is transported to multiple hot air nozzles 507 by the air ducts 505. The left and right sides of the drying box 2 are fixedly installed with connecting blocks 506 connected to the air duct 505, and the upper part of the air duct 505 is fixedly installed with hot air nozzles 507 extending to the interior of the drying box 2. The two groups of hot air nozzles 507 spray hot air into the interior of the drying box 2, and the rotating dehydration cylinder 401 prevents the wheat from piling up, thereby facilitating uniform drying of the wheat inside the dehydration cylinder 401.
[0024] In the case implementation, a controller 6 is fixedly installed on the front side of the drying box 2. The controller 6 and the electronic components in this patent are electrically connected through wires, so that operating the controller 6 can control the operation of the electronic components. An auxiliary bearing 7 connected to the connecting cylinder 402 is installed in the inner top wall of the drying box 2. The top of the dehydration cylinder 401 rotates through the auxiliary bearing 7, so that the dehydration cylinder 401 rotates stably and the wheat is dehydrated.
[0025] When implementing, follow these steps:
[0026] 1) First, open the switch cover 403 through the handle 404 and the cover lock 405;
[0027] 2) Then pour the washed wheat into the dehydration cylinder 401 and cover the switch cover 403;
[0028] 3) The controller 6 is operated to operate the servo motor 301. Through the cooperation among the servo motor 301, the first transmission wheel 302, the transmission belt 306, the second transmission wheel 305, the rotating rod 304, the auxiliary rod 307 and the main bearing 303, the dehydration cylinder 401 rotates stably and the wheat is dehydrated.
[0029] 4) After the wheat inside the dehydration cylinder 401 is completely dehydrated, it continues to rotate, and at the same time, the first exhaust fan 502 draws the external wind into the interior of the heating box 501, and the wind is heated by the heating wire 503 to obtain hot air;
[0030] 5) Then the two second exhaust fans 504 are operated simultaneously to extract the hot air inside the heating box 501 to the inside of the air duct 505, and the air duct 505 transports the hot air to the multiple hot air nozzles 507;
[0031] 6) Finally, two groups of hot air nozzles 507 are used to spray hot air into the interior of the drying box 2, and the rotating dehydration cylinder 401 prevents the wheat from piling up, so that the wheat inside the dehydration cylinder 401 is evenly dried.
[0032] In summary, the dehydration and drying device for wheat processing is provided with a servo motor 301. The switch cover 403 is first opened by the handle 404 and the cover lock 405. Then the cleaned wheat is poured into the interior of the dehydration cylinder 401, and the switch cover 403 is closed. At this time, the controller 6 is operated to operate the servo motor 301. The output shaft of the servo motor 301 rotates to drive the first transmission wheel 302 to rotate, so that the first transmission wheel 302 rotates to drive the transmission belt 306 to rotate. The transmission belt 306 rotates to drive the second transmission wheel 305 to rotate, so that the second transmission wheel 305 rotates to drive the rotating rod 304 to rotate. The rotating rod 304 rotates stably through the main bearing 303 and drives the dehydration cylinder 401 to rotate, so that the dehydration cylinder 401 drives the auxiliary rod 307 to rotate in the bottom wall of the drying box 2. At the same time, the top of the dehydration cylinder 401 rotates through the auxiliary bearing 7, so that the dehydration cylinder 401 rotates stably and the wheat is dehydrated, so that the wheat can be dehydrated before drying.
[0033] In addition, by setting up hot air nozzles 507, when the wheat inside the dehydration cylinder 401 is dehydrated, it continues to rotate, and at the same time, the first exhaust fan 502 draws the external air into the interior of the heating box 501, and heats the air through the heating wire 503 to obtain hot air, and then the two second exhaust fans 504 operate at the same time to draw the hot air inside the heating box 501 to the inside of the air duct 505, and the air duct 505 transports the hot air to multiple hot air nozzles 507. The two groups of hot air nozzles 507 spray the hot air into the interior of the drying box 2, and the rotating dehydration cylinder 401 prevents the wheat from piling up, thereby facilitating uniform drying of the wheat inside the dehydration cylinder 401.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dehydration and drying device for wheat processing, comprising a support base (1), characterized in that: A drying box (2) is fixedly mounted on the top of the support base (1); a driving mechanism (3) extending to the inside of the drying box (2) is arranged inside the support base (1); a dehydration mechanism (4) extending to the outside of the top of the drying box (2) is arranged on the driving mechanism (3); The driving mechanism (3) comprises a servo motor (301), the servo motor (301) is fixedly mounted inside the support base (1), a first transmission wheel (302) is fixedly mounted at the output shaft of the servo motor (301), a main bearing (303) is fixedly mounted on the inner bottom wall of the support base (1), a rotating rod (304) extending to the inside of the drying box (2) is fixedly mounted on the inner side wall of the main bearing (303), a second transmission wheel (305) is fixedly mounted on the outside of the rotating rod (304), the first transmission wheel (302) is connected to the outside of the transmission belt (306) extending to the outside of the second transmission wheel (305), and an auxiliary rod (307) extending to the inner bottom wall of the support base (1) is fixedly mounted on the bottom of the dehydration mechanism (4).
2. A dehydration and drying device for wheat processing according to claim 1, characterized in that: The dehydration mechanism (4) comprises a dehydration cylinder (401), the top of the rotating rod (304) is fixedly mounted with the dehydration cylinder (401), the top of the dehydration cylinder (401) is fixedly mounted with a connecting cylinder (402) extending to the outside of the top of the drying box (2), the top of the connecting cylinder (402) is hinged with a switch cover (403), the top of the switch cover (403) is fixedly mounted with a handle (404), and the front sides of the switch cover (403) and the connecting cylinder (402) are provided with a cover lock (405).
3. A dehydration and drying device for wheat processing according to claim 1, characterized in that: A drying mechanism (5) extending to the interior of the drying box (2) is arranged at the bottom of the support base (1), the drying mechanism (5) comprising a heating box (501), the heating box (501) being fixedly mounted at the bottom of the support base (1), the first exhaust fan (502) being fixedly mounted at the bottom of the heating box (501), the interior of the heating box (501) being fixedly mounted with a heating wire (503), the interior of the supporting base (1) being fixedly mounted with two second exhaust fans (504), the air outlet ends of the two second exhaust fans (504) being fixedly mounted with air ducts (505) extending to the left and right sides of the drying box (2), the left and right sides of the drying box (2) being fixedly mounted with connecting blocks (506) connected to the air ducts (505), the upper portion of the air ducts (505) being fixedly mounted with a hot air nozzle (507) extending to the interior of the drying box (2).
4. A dehydration and drying device for wheat processing according to claim 2, characterized in that: A controller (6) is fixedly mounted on the front side of the drying box (2), and an auxiliary bearing (7) connected to the connecting cylinder (402) is mounted in the inner top wall of the drying box (2).
5. A dehydration and drying device for wheat processing according to claim 2, characterized in that: The auxiliary rod (307) is connected to the bottom of the dehydration cylinder (401), and an auxiliary groove matching the auxiliary rod (307) is provided in the inner bottom wall of the drying box (2).
6. A dehydration and drying device for wheat processing according to claim 3, characterized in that: A protective cover is fixedly installed on the outside of the first exhaust fan (502), and a filter plate connected to the protective cover is installed at the air suction end of the first exhaust fan (502).