Muffle tube high-temperature deformation stabilizing device
By designing a high-temperature deformation stabilization device of muffle tube including cooling seat, semiconductor refrigeration plate and cooling vortex tube, the problems of poor fixing effect, high cooling and maintenance cost and unsatisfactory cooling efficiency in the prior art are solved, and the horse-to-horse control system is achieved Stable fixation and efficient cooling of the fu tube.
Patent Information
- Application Number
- CN202420300905.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The existing high-temperature deformation stabilization device of muffle tube is not effective when fixing muffle tubes, and the cooling system is high maintenance cost and low cooling efficiency.
A high-temperature deformation stabilization device for muffle tubes including cooling seats, semiconductor refrigeration plates and cooling vortex tubes is designed. The combination structure of the support base and clamping plates is used to achieve stable fixation of muffle tubes, and vortex cooling and semiconductor refrigeration plates are used. Improve cooling efficiency.
The stable fixation of muffle tubes of multiple sizes is achieved, reducing the possibility of muffle tube deformation, and significantly reducing cooling maintenance costs and space occupation through efficient semiconductor refrigeration and eddy current cooling systems, while improving cooling efficiency.
Smart Images

Figure CN222438463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of muffle tube protection, and more specifically to a muffle tube high-temperature deformation stabilizing device. Background Art
[0002] The inside of the muffle tube is usually filled with refractory materials and is usually used in high-temperature environments such as smelting furnaces and combustion equipment. It has the characteristics of high temperature resistance, corrosion resistance, and oxidation resistance. The function of the muffle tube is to protect the heating element from oxidation at high temperatures while allowing hot gases to pass through. The muffle tube, also known as a metal bellows, is widely used in high-temperature, high-pressure, and large-flow heat medium transmission systems, such as burners, boilers, locomotive heaters, industrial furnaces, household appliances, automobile engines, and other high-temperature thermal devices.
[0003] The muffle tube high temperature deformation stabilization device is a device used to control the deformation of the muffle tube in a high temperature environment to ensure its stability.
[0004] The existing high-temperature deformation stabilization device for muffle tubes still has the following problems: the existing high-temperature deformation stabilization device is relatively cumbersome to fix muffle tubes of various sizes, and it is also difficult to maintain the shape after fixation, resulting in unsatisfactory stability;
[0005] In addition, in the process of clamping the muffle tube, most of the existing stabilizing devices use cooling water for cooling, which undoubtedly increases its maintenance cost and occupies a large area to store cooling water. The temperature of the cooling water is also difficult to control, and its cooling effect is relatively limited, which brings many inconveniences to use.
[0006] In view of this, we propose a high-temperature deformation stabilization device for muffle tubes. Utility Model Content
[0007] Technical issues to be solved
[0008] The utility model aims to provide a muffle tube high temperature deformation stabilization device to solve the problems of poor fixing effect, high cooling maintenance cost and unsatisfactory cooling efficiency proposed in the above background technology.
[0009] A muffle tube high temperature deformation stabilization device comprises a cooling seat, a support base is arranged on the top of the cooling seat, a guide tube is arranged on the front and rear outer walls of the cooling seat, a semiconductor refrigeration plate is arranged at the bottom of the inner cavity of the cooling seat, a partition and a support block are arranged on the top of the semiconductor refrigeration plate, and a cooling vortex tube is arranged on the top of the support block;
[0010] A mounting shell is provided on the top of the cooling seat, a threaded rod is threadedly sleeved on the front and rear outer walls of the mounting shell, and a plurality of ends of the threaded rods are connected to a pressure column, and springs are provided on both sides of the inner wall of the mounting shell, and a plurality of ends of the springs are connected to side clamping plates;
[0011] The cover plate is connected to the top of the mounting shell by a pin shaft, the top of the cover plate is threadedly sleeved with two threaded rods, the two ends of the threaded rods are connected to two pressure columns, the bottom of the cover plate is provided with two springs, and the two ends of multiple springs are connected to an upper clamping plate.
[0012] Preferably, a pressing circular groove 1 is formed on the side wall of the side clamping plate, and the size of the pressing circular groove 1 is slightly larger than the pressing column 1.
[0013] Preferably, a second pressing circular groove slightly larger than the second pressing column is provided on the top of the upper clamping plate, and the side clamping plate and the upper clamping plate are arc-shaped.
[0014] Preferably, a connecting block is further provided at the bottom of the cover plate, and a fixing bolt for fixing is threadedly connected to the front outer wall of the connecting block.
[0015] Preferably, a heat sink is provided at the bottom of the semiconductor refrigeration plate, and the heat sink is made of copper.
[0016] Preferably, a guide tube 2 is arranged on the top of the plurality of guide tubes 1, and the plurality of guide tubes 2 are respectively connected to the front and rear outer walls of the mounting shell.
[0017] Preferably, air guide plates are provided on the outer walls on both sides of the partition, and the air guide plates are in the shape of an isosceles triangle. Beneficial Effects
[0018] Compared with the prior art, the utility model has the following advantages: when clamping and fixing the muffle tube, the muffle tube can be placed on the top of the supporting base, and then the cover plate is turned over and fixed by the fixing bolts, and then the threaded rod 2 is rotated to make the pressing cylinder 2 press against the inside of the pressing circular groove 2 to drive the upper clamping plate to descend and fix the muffle tube, and then the multiple threaded rods 1 are rotated to drive the multiple side clamping plates to clamp and fix the two sides of the muffle tube in the same way, which can be applicable to fix muffle tubes of various calibers, and the fixing effect is more stable, which can better avoid the deformation of the muffle tube, and secondly, the disassembly and installation are more convenient;
[0019] When the muffle tube is in use, an external air source can be used to inject into the cooling vortex tube, and the vortex effect can be used to generate cold air that enters the cooling seat. The airflow is then guided by the air guide plate to cooperate with the semiconductor refrigeration plate to cool the air again. The cold air then enters the installation shell along the guidance of guide tube one and guide tube two to better cool the muffle tube. Compared with the cooling water system, the maintenance cost of the semiconductor refrigeration plate is usually lower, and does not require a large number of pipes, pumps and other equipment, nor does it require regular replacement or cleaning of the cooling medium. It can achieve considerable cooling efficiency in combination with the vortex cooling tube, and occupies less dedicated space, without the need to store a large amount of cooling water. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the back structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the cooling seat structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the installation structure of the guide tube of the utility model;
[0024] Figure 5 This is a schematic diagram of the side clamping plate structure of the utility model;
[0025] Figure 6 This is a schematic diagram of the upper clamping plate structure of the utility model;
[0026] Explanation of the numbers in the figure: 100, cooling seat; 110, supporting base; 120, guide tube one; 130, guide tube two; 140, semiconductor refrigeration plate; 141, heat sink; 150, partition; 160, air guide plate; 170, support block; 180, cooling vortex tube; 200, mounting shell; 210, threaded rod one; 220, side clamping plate; 230, spring one; 240, pressing circular groove one; 300, cover plate; 320, threaded rod two; 330, spring two; 340, upper clamping plate; 350, pressing circular groove two; 360, connecting block; 370, fixing bolt. DETAILED DESCRIPTION
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0029] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] See also Figure 1-6 , the utility model provides a technical solution:
[0031] A muffle tube high temperature deformation stabilization device comprises a cooling seat 100, a support base 110 is arranged on the top of the cooling seat 100, a guide tube 120 is arranged on the front and rear outer walls of the cooling seat 100, a semiconductor refrigeration plate 140 is arranged at the bottom of the inner cavity of the cooling seat 100, a partition 150 and a support block 170 are arranged on the top of the semiconductor refrigeration plate 140, and a cooling vortex tube 180 is arranged on the top of the support block 170;
[0032] In some embodiments: A cooling vortex tube is a device for generating cold air and hot air, and its principle is based on the vortex effect. The cooling vortex tube is usually composed of the following parts: a mixing chamber, a generator, a spiral tube, a cold air outlet and a hot air outlet, wherein the mixing chamber is the inlet part of the cooling vortex tube, and is used to introduce compressed air into the vortex tube. The generator is a part in the mixing chamber, and is used to generate a high-speed rotating airflow. The spiral tube is the core part of the cooling vortex tube, and it is a spiral pipe with a rotating airflow inside. When high-speed airflow enters the spiral tube, a vortex effect will be generated, causing the airflow to separate into cold air and hot air in the tube. The cold air outlet and the hot air outlet are used to discharge cold air and hot air respectively. When high-pressure air enters the mixing chamber, a part of the gas will form a high-speed rotating airflow inside the spiral tube. Due to the vortex effect, this rotating airflow will be separated into cold air and hot air inside the spiral tube. The cold air will move toward the center along the inner wall of the spiral tube and eventually be discharged from the cold air outlet, while the hot air will move toward the two ends along the outer side of the spiral tube and eventually be discharged from the hot air outlet. By adjusting the pressure and flow of the inlet airflow, as well as the structure and size of the spiral tube, the generation ratio of cold air and hot air in the cooling vortex tube can be controlled, thereby achieving precise control of cold air and hot air.
[0033] The mounting shell 200 is provided on the top of the cooling seat 100, and the front and rear outer walls of the mounting shell 200 are threadedly sleeved with a threaded rod 210, and the ends of the multiple threaded rods 210 are connected to a pressure column 1, and springs 230 are provided on both sides of the inner wall of the mounting shell 200, and the ends of the multiple springs 230 are connected to a side clamping plate 220, so that the side clamping plate 220 and the upper clamping plate 340 can be used to clamp the muffle tube more stably, thereby reducing the possibility of deformation;
[0034] The cover plate 300 is connected to the top of the mounting shell 200 by a pin shaft, a threaded rod 320 is threadedly sleeved on the top of the cover plate 300, a pressure column 320 is connected to the end of the threaded rod 320, a spring 330 is arranged at the bottom of the cover plate 300, and an upper clamping plate 340 is connected to the ends of multiple springs 330, so as to cooperate with the support base 110 to clamp and fix muffle tubes of various sizes in both the upper and lower directions, and multiple side clamping plates 220 are used to clamp the two sides of the muffle tube to improve its fixing stability.
[0035] Specifically, a pressing circular groove 240 is provided on the side wall of the side clamping plate 220. The pressing circular groove 240 is slightly larger than the pressing column 1, so that the threaded rod 210 can be better used to drive the side clamping plate 220 to move and adjust.
[0036] Furthermore, a second pressing circular groove 350 slightly larger than the second pressing column is provided on the top of the upper clamping plate 340, and the side clamping plate 220 and the upper clamping plate 340 are arc-shaped, so as to better fix the muffle tube.
[0037] Furthermore, a connecting block 360 is provided at the bottom of the cover plate 300 , and a fixing bolt 370 for fixing is threadedly connected to the outer wall in front of the connecting block 360 , so as to facilitate fixing of the cover plate 300 .
[0038] Furthermore, a heat sink 141 is provided at the bottom of the semiconductor refrigeration plate 140 . The heat sink 141 is made of copper to facilitate heat dissipation of the heating end of the semiconductor refrigeration plate 140 .
[0039] In some embodiments: a controller can be set externally to control the semiconductor refrigeration plate 140 for cooling, wherein the high-pressure gas source used for cooling the vortex tube can be provided by an external air pump. The semiconductor refrigeration plate 140 is a device that uses the Peltier effect to achieve refrigeration, and its principle is based on the thermoelectric effect. The controller is usually composed of a temperature sensor, a power regulator and a feedback loop, which can facilitate the control of the semiconductor refrigeration plate 140, and belongs to the prior art.
[0040] It is worth noting that a guide tube 2 130 is arranged on the top of the multiple guide tubes 120 , and the multiple guide tubes 130 are respectively connected to the front and rear outer walls of the installation shell 200 , so as to facilitate the delivery of cold air to the inside of the installation shell 200 to better cool the muffle tube.
[0041] It is worth noting that wind guide plates 160 are provided on the outer walls on both sides of the partition 150. The wind guide plates 160 are isosceles triangles, which are convenient for separating and guiding the cold air.
[0042] In some embodiments, the semiconductor refrigeration panel 140 may be powered by an external conventional power source.
[0043] In addition, the circuits, electronic components and modules involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and methods.
[0044] Working principle: First, when clamping and fixing the muffle tube, the muffle tube can be placed on the top of the support base 110, and then the cover plate 300 is turned over and fixed with the fixing bolts 370, and then the threaded rod 2 320 is rotated to make it press the cylinder 2 against the inside of the pressing circular groove 2 to drive the upper clamping plate 340 to descend and fix the muffle tube, and then the multiple threaded rods 1 210 are rotated to drive the multiple side clamping plates 220 to clamp and fix the two sides of the muffle tube in the same way, which can be applicable to muffles of various calibers. The tube is fixed, which can better avoid the deformation of the muffle tube. Secondly, disassembly and installation are also more convenient. When the muffle tube is in use, an external air source can be used to inject into the cooling vortex tube 180, and the vortex effect is used to generate cold air to enter the cooling seat 110. After that, the air flow is guided by the air guide plate 160 to cooperate with the semiconductor refrigeration plate 140 to cool the air again. After that, the cold air will enter the interior of the installation shell 200 along the guidance of the guide tube 120 and the guide tube 2 130 to better cool the muffle tube.
[0045] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A muffle tube high temperature deformation stabilization device, comprising a cooling seat (100), characterized in that: A support base (110) is arranged on the top of the cooling seat (100), a guide tube (120) is arranged on the front and rear outer walls of the cooling seat (100), a semiconductor refrigeration plate (140) is arranged at the bottom of the inner cavity of the cooling seat (100), a partition (150) and a support block (170) are arranged on the top of the semiconductor refrigeration plate (140), and a cooling vortex tube (180) is arranged on the top of the support block (170); A mounting shell (200), wherein the mounting shell (200) is disposed on the top of the cooling seat (100), a threaded rod (210) is threadedly sleeved on the front and rear outer walls of the mounting shell (200), a plurality of ends of the threaded rods (210) are connected to a pressure column (2), and springs (230) are disposed on both sides of the inner wall of the mounting shell (200), and a plurality of ends of the springs (230) are connected to a side clamping plate (220); The cover plate (300) is connected to the top of the mounting shell (200) by means of a pin shaft, a second threaded rod (320) is threadedly sleeved on the top of the cover plate (300), a second pressing column is connected to the end of the second threaded rod (320), and a second spring (330) is arranged at the bottom of the cover plate (300), and the ends of a plurality of the second springs (330) are connected to an upper clamping plate (340).
2. A muffle tube high temperature deformation stabilization device according to claim 1, characterized in that: A pressing circular groove (240) is formed on the side wall of the side clamping plate (220), and the size of the pressing circular groove (240) is slightly larger than that of the pressing column (1).
3. A muffle tube high temperature deformation stabilization device according to claim 2, characterized in that: The top of the upper clamping plate (340) is provided with a second pressing circular groove (350) which is slightly larger than the second pressing column, and the side clamping plate (220) and the upper clamping plate (340) are in an arc shape.
4. A muffle tube high temperature deformation stabilization device according to claim 3, characterized in that: A connecting block (360) is also provided at the bottom of the cover plate (300), and a fixing bolt (370) for fixing is threadedly connected to the front outer wall of the connecting block (360).
5. A muffle tube high temperature deformation stabilization device according to claim 4, characterized in that: A heat sink (141) is provided at the bottom of the semiconductor refrigeration plate (140), and the heat sink (141) is made of copper.
6. A muffle tube high temperature deformation stabilization device according to claim 5, characterized in that: A guide tube 2 (130) is arranged on the top of the plurality of guide tubes 1 (120), and the plurality of guide tubes 2 (130) are respectively connected to the front and rear outer walls of the installation shell (200).
7. A muffle tube high temperature deformation stabilization device according to claim 6, characterized in that: Wind guide plates (160) are provided on the outer walls of both sides of the partition plate (150), and the wind guide plates (160) are in the shape of an isosceles triangle.